Gentherm 5220 Operating Manual page 9

Figure 1 Overall Dimensions of the 5220 TEG . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Figure 2 5220 TEG General Assembly, shown with L/C Option . . . . . . . . . . . . . .4-1
Figure 3 5220 Fuel System General Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Figure 4 Burner General Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
Figure 5 Cut-away of a Model 5220 Thermopile . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Figure 6 Gross Power from Power Unit @ 20°C . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
Figure 7 220 Watt Limiter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
Figure 8 220 Watt L/C General Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
Figure 9 CP Interface System General Assembly . . . . . . . . . . . . . . . . . . . . . . . .4-10
Figure 10 Assembling the 5220 TEG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Figure 11 Model 5220 Mounting Dimensions, shown with L/C Option . . . . . . . . . .5-3
Figure 12 Applying Thread - Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
Figure 13 Setting-up the 5220 TEG, shown with L/C Option . . . . . . . . . . . . . . . . .5-5
Figure 14 Wiring Diagram 5220 TEG, shown with 12 V Limiter Option . . . . . . . . .5-6
Figure 15 Wiring Diagram 5220 TEG, Shown W/ L/C Option . . . . . . . . . . . . . . . .5-7
Figure 16 CP Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8
Figure 17 CP Wiring for Model 5220-12 V DC, with Limiter Option . . . . . . . . . . . .5-9
Figure 18 CP Wiring for Model 5220-24 V DC, with L/C Option . . . . . . . . . . . . . . .5-9
Figure 19 V and Gross Power from Power Unit versus Ambient Temperature . .7-3
set
Figure 20 V versus Time After Ignition, Typical Response . . . . . . . . . . . . . . . . . .7-4
set
Figure 21 Change in Fuel Gauge Pressure vs Elevation Above Mean Sea Level,
Typical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
Figure 22 Air Shutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2
Figure 23 Change in V
Figure 24 Change in V
Figure 25 CP Interface System, Series Wiring Diagram . . . . . . . . . . . . . . . . . . . . .8-8
Figure 26 CP Interface System, Parallel Wiring Diagram . . . . . . . . . . . . . . . . . . . .8-8
Figure 27 Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-4
Figure 28 SI Module Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-4
Figure 29 Ignition Control Module Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-5
Figure 30 Momentary Open Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-10
Figure 31 Model 5220 TEG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-2
Figure 32 Model 5220 Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-4
Figure 33 Model 5220 Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-5
LIST OF FIGURES
versus Air-Shutter Adjustment, Typical . . . . . . . . . . . . . .8-4
set
versus Fuel Pressure Adjustment, Typical . . . . . . . . . . .8-5
set