Gentherm 5220 Manuals

Manuals and User Guides for Gentherm 5220. We have 2 Gentherm 5220 manuals available for free PDF download: Operating Manual

Gentherm 5220 Operating Manual (82 pages)

THERMOELECTRIC GENERATOR

Brand: Gentherm | Category: Portable Generator | Size: 2.54 MB

Table of Contents
5
About this Manual
11
Health and Safety
11
Warnings
11
Cautions
11
Trained Operators
11
Technical Terms
11
Quick Start Procedure
13
Installation
13
Start up
13
Adjustment
14
Performance Log
14
Technical Specifications
15
Overview
15
Options
15
Weights and Measures
17
Figure 1 Overall Dimensions of the 5220 TEG
17
Ignitor Control System
18
Data Plate
18
Fuel Consumption
19
Standard Specification for Gaseous Fuel
20
Process Description
21
Model 5220 Thermoelectric Generator
21
Figure 2 5220 TEG General Assembly, Shown with L/C Option
21
Fuel System
22
Spark Ignition Control System
23
Resetting the Power Supply
23
Burner
23
Figure 4 Burner General Assembly
24
Power Unit
25
Figure 5 Cut-Away of a Model 5220 Thermopile
25
Cooling Fins and Fin Duct
26
Cabinet
26
Optional TEG Mounting Stands
26
Figure 6 Gross Power from Power Unit @ 20°C
26
Optional 220 Watt Limiter
27
Figure 7 220 Watt Limiter
27
Figure 8 220 Watt L/C General Assembly
28
Optional 220 Watt Limiter Converter
29
Optional Cathodic Protection Interface System
30
Figure 9 CP Interface System General Assembly
30
Installation
31
Precautions
31
Tools Required
31
Unpacking
31
Assembling
32
Figure 10 Assembling the 5220 TEG
32
Mounting
33
Figure 11 Model 5220 Mounting Dimensions, Shown with L/C Option
33
Supplying Fuel
34
Connecting the Fuel Supply
34
Fuel Considerations
34
Figure 12 Applying Thread Sealant
34
Figure 13 Setting-Up the 5220 TEG, Shown with L/C Option
35
Connecting Customer Load
36
Figure 14 Wiring Diagram 5220 TEG, Shown with 12 V Limiter Option
36
Attaching the L/C to TEG
37
TEG Wiring Interconnection
37
Installation of Optional CP Interface System
38
Attaching the CP Interface System to TEG
38
Figure 16 CP Installation
38
Figure 17 CP Wiring for Model 5220-12 V DC, with Limiter Option
39
TEG Wiring Interconnection
40
Connection of CP Load
40
Startup and Shutdown
41
Before Starting
41
TEG Start-Up
41
Shutdown
41
Power Output Evaluation
43
And Rated Power
45
Shortly after Ignition
46
Adjustment
49
Power Output Adjustment
50
Adjustment for Elevation
50
Figure 22 Air Shutter
50
Air-Shutter Adjustment
51
Measuring CO Emissions Levels
52
Figure 23 Change in V
52
Fuel Pressure Adjustment
53
Figure 24 Change in V
53
Adjustment of Optional L/C
54
Output Voltage Adjustment
54
Voltage Sensing Relay (VSR) Adjustment
54
Adjustment of Option CP Interface System
55
CP Power Output Adjustment
55
Series Wiring
56
Parallel Wiring
56
Maintenance
57
Recommended Periodic Maintenance
57
Tools and Parts Recommended for Routine Servicing
57
Evaluate
58
Routine Service
59
Set
59
Fuel System Maintenance
59
Draining the Sediment Bowl
59
Fuel Filter Replacement
60
Figure 27 Pressure Regulator
60
Fuel Orifice Inspection
61
Troubleshooting
63
Air Filter Cleaning
65
Inspection of Burner Components
65
Figure 28 si Module Wiring
66
Check the Spark Electrode
67
Figure 29 Ignition Control Module Schematic
67
Check the Pressure Switch
68
Check the Battery Voltage
68
Check the Power Supply
68
Check if the Battery will Hold Charge
69
Check the Operation of the Ignition Controller
69
Check Solenoid Valve
69
L/C Examination
70
Check L/C Switch Settings
70
Check Input Voltage to the L/C
70
Check Output from the L/C
70
Power Unit Examination
71
Check for Internal Short
71
Check Internal Resistance
71
Figure 30 Momentary Open Circuit
73
Part List
75
Model 5220 TEG
76
Figure 31 Model 5220 TEG
76
Model 5220 Burner
78
Figure 32 Model 5220 Burner
78
Model 5220 Fuel System
79
Figure 33 Model 5220 Fuel System
80
TEG Performance Log
81

Gentherm 5220 Operating Manual (84 pages)

THERMOELECTRIC GENERATOR

Brand: Gentherm | Category: Portable Generator | Size: 5.26 MB

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Gentherm 5220 Operating Manual (82 pages)

Table of Contents

Gentherm 5220 Operating Manual (84 pages)

Table of Contents

1 About this Manual

2 Quick Start Procedure

3 Technical Specifications

4 Process Description

6 Startup and Shutdown

7 Power Output Evaluation

8 Adjustment

9 Maintenance

10 Troubleshooting

11 Replacement Parts List

12 Teg Performance Log

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