Teleflex Marine CH2200ENC Instructions Manual

Copyright 2006 Teleflex Incorporated (USA)
INSTALLER: THESE INSTRUCTIONS CONTAIN IMPORTANT SAFETY INFORMATION AND MUST BE FORWARDED TO THE BOAT OWNER.
THESE INSTRUCTIONS
INSTALL THE CH2200ENC SERIES SIDE MOUNT
CONTROL.
ADDITIONAL EQUIPMENT REQUIRED:
One Cable - P/Ns CC172XX and CC633XX (CC172 is a 3300-type
cable used for shift in all applications.)
Note: This control does NOT provide "Start in Gear" protection, which must
be provided by the engine manufacturer.
WARNING
READ THESE INSTRUCTIONS
STARTING INSTALLATION. FAILURE TO FOLLOW THESE
INSTRUCTIONS AS WELL AS THE INSTRUCTIONS PROVIDED
BY THE ENGINE MANUFACTURER MAY RESULT IN LOSS OF
ENGINE CONTROL WITH SUBSEQUENT PROPERTY DAMAGE
AND PERSONAL INJURY. DO NOT SUBSTITUTE PARTS FROM
OTHER CONTROL MAKERS, AS THEY MAY CAUSE A SAFETY
HAZARD FOR WHICH TELEFLEX, INC. CANNOT ACCEPT
RESPONSIBILITY.
PREPARATION FOR MOUNTING CONTROL
1. Select a location for the control ensuring that the handle does not
interfere with dashboard, steering wheel, seat, switches, or other
equipment at any point in its travel. NOTE: THICKNESS OF
MOUNTING SURFACE MUST NOT BE GREATER THAN ½".
Also ensure that the shift cable will have at least 36 inches of
unrestricted space for movement (see INSTALLATION OF
SHIFT CABLE). Refer to Figure 1 for dimensions and
clearances. NOTE:
HORIZONTALLY OR VERTICALLY TO FACILITATE CABLE
CLEARANCE.
2. Cut mounting holes in selected location, using template provided.
3. If not already routed, route the shift cable and engine harness
to the cutout, allowing the cable and harness to protrude from
the cutout enough to allow connection to the control mechanism.
INSTALLATION OF SHIFT CABLE
1. BEND RADIUS
Minimum bend radius is 8". If installed with sharper bends, cable
wear will increase rapidly.
2. SUPPORTING THE CABLE
DO NOT TIE OR CLAMP THE CABLE WITHIN 36 INCHES OF THE
CONTROL. WHEN SUPPORTING THE CABLE BEYOND 36
INCHES OF THE CONTROL, DO NOT TIE OR CLAMP TIGHTLY.
09/2006
Manufactured by
Teleflex Inc. U.S.A.
640 N. Lewis Road
Limerick, PA 19468 (USA)
610/495-7011
DESCRIBE HOW
THOROUGHLY
CONTROL CAN BE
TO
BEFORE
3. CONNECTION OF THE SHIFT CABLE
NOTE: ALWAYS CONNECT THE CABLE TO THE
MECHANISM BEFORE CONNECTING IT TO THE
ENGINE AND GEAR.
1. Push the shift cable through the appropriate retainer,
making sure the cable seats securely into the
retainer (Figure 3, item A).
2. Thread the pivot (Figure 2, item A) onto the cable
terminal until the threaded portion of the terminal
protrudes 5/32" (5 threads). Secure the pivot by
tightening the nut (Figure 2, item B).
3. Connect the pivot to the shifting lever (Figure 3, item
B) and secure with a cotter pin (Figure 3, item C).
MOUNTED
A
Page 1 of 6
CH2200ENC
SERIES SIDE MOUNT
SINGLE LEVER CONTROL
INSTRUCTIONS
Figure 1
Figure 2
Figure 3
ISCH2200ENC_Rev_0