Related Manuals for Suzohapp Bill-to-Bill
Summary of Contents for Suzohapp Bill-to-Bill
- Page 1 Bill-to-Bill Currency Management System – Operation and Service Manual Bill-to-Bill Currency Management System Operation and Service Manual Part 1. Operation Manual Revision – I of Oct. 2008 page. 1...
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Page 2: Table Of Contents
Bill-to-Bill Currency Management System – Operation and Service Manual Table of Contents General description General specifications Outline drawings Description of modules Housing Chassis Recycling Cassette Dispensing Cassette Path Switch Bill-to-Bill Power Interface Module Drop Cassette Bezel Validating head Sense-a-Click™ Modules... -
Page 3: General Description
3) Unloading bills. Bills from the recycling cassettes can be moved into the drop cassette. The Bill-to-Bill can be programmed to operate in different modes. For example, bill denominations may be designated for each recycling cassette; choice of escrow settings may be specified, etc. -
Page 4: General Specifications
Bill-to-Bill Currency Management System – Operation and Service Manual GENERAL SPECIFICATIONS Acceptance: Bills………..………………………………….……………........…………lengthwise in 4 directions Barcoded coupons…..………………………………………......……..………..two ways, face up Validation rate………………………………….…........………96% or higher on first bill insertion Width of bill, in mm…………………………........……………………..………………from 62 to 82 Maximum length of bill, in mm…………….........………………………..………………………..172 Minimum length of bill, in mm………….........……………………………………………………..124... - Page 5 Bill-to-Bill Currency Management System – Operation and Service Manual Operating voltage………………………………..…………......………….……………..…… 24 V DC Current, standby, peak, unit at 0°C to +50°C, bezels at -30°C to +5°C ......………..………..2.2 A Current, standby, bezels at +5°C to +60°C ………………….……………....……………..………..0.6 A Current, operating mode………………………………………………….…........…2.4 A (4 A peak) Dimensions (W x H x D)…………………………..………………......……..163 x 569 x 378 mm...
- Page 6 Bill-to-Bill Currency Management System – Operation and Service Manual shock repetition frequency……………………………………......………..……. F = 80 shock / min acceleration amplitude ……………………………………………….......……………………30 m/s duration ………………………………………………………………..…………........Т=10...12 msec number of shocks…………………………………………………………………......……………2000 Control method: Bill-to-Bill operation was continuously controlled by means of the bill loading and unloading. No malfunction or stoppages were registered in the Bill-to-Bill operation.
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Page 7: Outline Drawings
Bill-to-Bill Currency Management System – Operation and Service Manual OUTLINE DRAWINGS Standard Bezels Side view Revision – I of Oct. 2008 page. 7... - Page 8 Bill-to-Bill Currency Management System – Operation and Service Manual Screw M5, Pan Head Mounting pins Screw M5, Pan Head Screw M5, Pan Head Mounting pins Front view The recommended installation: • Bottom must be supported by mounting pin – qty 2 •...
- Page 9 Bill-to-Bill Currency Management System – Operation and Service Manual Metal Bezels Mounting holes Mounting holes Side view Revision – I of Oct. 2008 page. 9...
- Page 10 Bill-to-Bill Currency Management System – Operation and Service Manual Screw M5, Pan Head Mounting pins Screw M5, Pan Head Screw M5, Pan Head Mounting pins Front view The recommended installation: • Bottom must be supported by mounting pin – qty 2 •...
- Page 11 Bill-to-Bill Currency Management System – Operation and Service Manual Loader Mounting holes Mounting holes Revision – I of Oct. 2008 page. 11...
- Page 12 Bill-to-Bill Currency Management System – Operation and Service Manual Side view Screw M5, Pan Head Mounting pins Screw M5, Pan Head Screw M5, Pan Head Mounting pins Front view The recommended installation: • Bottom must be supported by mounting pin – qty 2 Revision –...
- Page 13 Bill-to-Bill Currency Management System – Operation and Service Manual • Side mounting by metal fasteners (M5 – Qty 3 each side) with your own version of bracket from left or right side Installation View GOOD Installation Poor Installation Bill to...
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Page 14: Description Of Modules
Bill-to-Bill Currency Management System – Operation and Service Manual Description of modules The Bill-to-Bill was built on modularity principles, just like the CashCode FrontLoad bill validator product. The Bill-to-Bill consists of the following modules: Validating Head – accepts and validates legitimacy of bill Bezel –... -
Page 15: Housing
Drop Cassette Fig. 2 Housing The Bill-to-Bill housing carries all of the modules and cables necessary for interconnections. The housing is the only module in the Bill-to-Bill that is permanently installed inside a cabinet. There are security switches in the housing: 1. -
Page 16: Chassis
Bill-to-Bill Currency Management System – Operation and Service Manual Chassis The chassis carries 3 recycling cassettes, one dispensing cassette, and one path switch. It also has drive arrangements—for transporting bills, recycling cassettes, and positioning the path switch—as well as connection cables and a local controller. -
Page 17: Recycling Cassette
Recycling Cassette The Bill-to-Bill carries up to three recycling cassettes, which operate identically. Built with flexibility in mind, the user can program which bill denominations will be used in each of the recycling cassettes. - Page 18 Bill-to-Bill Currency Management System – Operation and Service Manual Removing the Cassette: − Remove the chassis from the Bill-to-Bill housing first (see section entitled “chassis”) − Slide the latch on the chassis (each cassette has its own latch) and pull out the cassette Slide the latch...
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Page 19: Dispensing Cassette
Bill-to-Bill Currency Management System – Operation and Service Manual operation, after the cassette is replaced in the Bill-to-Bill (please see the “Unloading Options” section). This will allow the Bill-to-Bill to readjust the flash memory when the cassette is operational again. - Page 20 Bill-to-Bill Currency Management System – Operation and Service Manual Slide the latch Pull out the Dispensing Cassette Fig. 12 Opening the Dispensing Cassette: Slide the metal latch (as shown in Fig. 11) and open the top cover of the cassette.
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Page 21: Path Switch
Bill-to-Bill Currency Management System – Operation and Service Manual Path Switch The path switch organizes connections between modules via various bill paths. Possible bill path directions are: − from validating head to recycling cassette 1 − from validating head to recycling cassette 2 Validating Head −... -
Page 22: Bill-To-Bill Power Interface Module
There must be no cracks on the surface of the 8 timing belts, and no visible damage of the components. Bill-to-Bill Power Interface Module The Bill-to-Bill power interface module is placed in the housing at the left side of the validating head. It carries connectors for all external connections to the Bill-to-Bill. -
Page 23: Drop Cassette
There is no maintenance procedure designated for this module. Drop Cassette The Bill-to-Bill can utilize one drop cassette; this is the same cassette used in CashCode’s FrontLoad bill validator model. The drop cassette stores validated bills and coupons and holds them in a stacked formation. It has a stacking mechanism, and is typically equipped with a plastic lock. - Page 24 Bill-to-Bill Currency Management System – Operation and Service Manual Fig. 20 Drop Cassette with foldable handle Cassette capacity, Part Number Bill length, mm Handle Dallas Chip bills FLCR603 1000 140 to 172 Foldable For other drop cassettes please contact the CashCode Customer Service department.
- Page 25 Bill-to-Bill Currency Management System – Operation and Service Manual Collecting bills: 1. Unlock 1 (or 2 locks) and open the cover Fig. 22 2. Remove bills Fig. 23 Maintenance of the Drop Cassette: There is no maintenance procedure designated for the drop cassette.
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Page 26: Bezel
Several bezel designs are available in order to make the CashCode Bill-to-Bill compatible with different door styles. Typically the Bill-to-Bill is supplied with a CashCode bezel featuring runway lights and a digital display. The bezel is permanently attached to the validating head. -
Page 27: Validating Head
CashCode Metal Bezel with GND Maintenance of Bezels: There is no maintenance procedure designated for bezels. Validating head The validating head for the Bill-to-Bill was adopted from CashCode’s FrontLoad bill validator unit. Lift the latch to open the guide Lift the latch to... - Page 28 Bill-to-Bill Currency Management System – Operation and Service Manual Fig. 30 Part Number Description MFLVR2110 Multi-width centering mechanism Maintenance of the Validating Head: Maintenance of the validating head is recommended approximately two times per year. Preventative Maintenance includes visual inspection of the bill path and transport rollers:...
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Page 29: Sense-A-Click™ Modules
Bill-to-Bill Currency Management System – Operation and Service Manual Sense-a-Click™ Modules “Sense-a-Click™” sensor packs are a set of two modules—one upper and one lower. In order to be compatible with each other, both modules must have the same part and model number. - Page 30 Bill-to-Bill Currency Management System – Operation and Service Manual Depending on the bill country type, the following Sense-a-Click™ part numbers should be used: Part Number for Sense-a-Click™ Sensor Paks Currency Set of Two Upper Module Lower Module Modules Argentina FLSR1704...
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Page 31: Power Interface Module
Bill-to-Bill Currency Management System – Operation and Service Manual Power Interface Module The Power Interface module for the Bill-to-Bill is adopted from the CashCode FrontLoad bill validator unit. Fig. 33 Part Number Power Interface FLPR5711 24 VDC RS232 Maintenance of the Power Interface Module: There is no maintenance procedure designated for the Power Interface module. -
Page 32: Numbering System
Depending on currency, interface and available features, Users can choose the Bill-to-Bill that best matches their needs. Complete part numbers for the Bill-to-Bill consist of two parts: a hardware part number and a software part number. The part number looks like this:... -
Page 33: Installation
INSTALLATION Mechanical installation Only the Housing of the Bill-to-Bill Currency Management System must be permanently secured in a cabinet. All the other modules are connected to the housing. The housing has three mounting holes at each of the sidewalls, and two mounting holes at the bottom. - Page 34 Bill-to-Bill Currency Management System – Operation and Service Manual Nuts from inside Fig. 35 Grounding of BBHR3513 Protective-earth ground terminal must be connected to the automat grounding bus or terminal. Protective earth connection must be made by cable OPT-MKSM-GND or another cooper wire cable with wire gage 14…12 AWG. Use the shortest, practical wire length but no more than 1.5 meters.
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Page 35: Security Features (Locks And Security Switches)
Service Manual Security features (locks and security switches) The Bill-to-Bill Currency Management System has several security features. The drop cassette can be locked with one or two ¾” tubular locks. The drop cassette can be also locked to the housing with a ¾” tubular lock. There can be two security switches: one detects the presence of the drop cassette in the housing, and another detects that the housing lock is secured in “locked”... - Page 36 Bill-to-Bill Currency Management System – Operation and Service Manual Variant 1 12.7 max Mounting kit O19.05 [3/4"] Hex Nut 15.88 [5/8"] (Belongs to the lock) OPT-MKFL-FLH1, that includes : Washer O22.2 max Cam 5110049-01, (Belongs to the lock) Washer 5110035 is standard O7.14 [9/32"]...
- Page 37 Bill-to-Bill Currency Management System – Operation and Service Manual Security Switch Connection (Fig. 39): In order to connect to security switches, .110 Quick Connect Terminals will be needed, as specified in Fig. 39. .110 Quick Connect Terminal, Flag Housing, e.g.
- Page 38 Bill-to-Bill Currency Management System – Operation and Service Manual Step #7. Install the chassis into the housing Fig. 40 Fig. 41 Variant 1 Mounting kit OPT-MK-BBD, Lock and its parts that includes : Cam 5106018 , (5106018) Washer 5110034-01 is standard accessory.
- Page 39 Bill-to-Bill Currency Management System – Operation and Service Manual Variant 2 (5106033) Mounting kit (Lock's Part) OPT-MK-BBD1, Washer that includes : (5310022) Lock Washer M10 Lock Washer 8203012; (8203012) Cam 5106033; Lock Nut 5310021; Washer 5310022, (5310021) is optional. (must be ordered) 19.5...
- Page 40 Bill-to-Bill Currency Management System – Operation and Service Manual Belonging to the lock Hex Nut Variant 1 Washer Mounting kit (5110032) OPT-MK-FLC *Washer that includes : (5110034-01) Cam 5110032 2 pcs. (Only for installation of the lock A = 5/8 ") Washer 5110034 2 pcs.
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Page 41: Power And Interface Connection
Master reset Interface common Interface description The Bill-to-Bill interface operates with RS232 levels and under CCNET protocol. A detailed description of the CCNET protocol can be found in the “CashCode NET Interface Manual”. Power and Interface cables specification The lengths of power and interface cables should not exceed 10 meters Power and interface cables do not connect to outdoor communication links and to outdoor DC current lines. -
Page 42: Operating Control
Bill-to-Bill Currency Management System – Operation and Service Manual OPERATING CONTROL Default settings The following are the default Bill-to-Bill settings: The switch setting (on the validating head) is in “validation mode”; all denominations are enabled; the bill orientation is set to four-ways, and the interface communication speed is 19200 BPS. -
Page 43: Regular Bill-To-Bill Operation
Regular Bill-to-Bill operation Once power for the Bill-to-Bill is turned on, the Bill-to-Bill performs a self-test which takes 10 -15 seconds. During this test, the Bill-to-Bill checks all of its sensors, mechanisms and connections. During this test, some of its sensors are also adjusted accordingly. -
Page 44: Possible Errors During Operation
20. If the Bill-to-Bill is able to perform the order, it will then dispense the ordered amount of bills to the User through the dispensing cassette. - Page 45 The service keypad is located on the front panel of the dispensing cassette. The service keypad must be covered by the front door of the cabinet (cabinet not included with the Bill-to-Bill), and an opening in the door must allow access to the dispensing outlet only. The service keypad has four buttons, which are designated as follows:...
- Page 46 Bill-to-Bill Currency Management System – Operation and Service Manual SETTING BILL DENOMINATIONS FOR RECYCLING CASSETTES Reassigning bill denominations to recycling cassettes in the Bill-to-Bill is possible once the Bill-to-Bill has finished a transaction—and has Validating Head an illuminated green status light in the bezel. If...
- Page 47 Bill-to-Bill Currency Management System – Operation and Service Manual Description Sequence of button operation Message on digital display 2. Software update cassette #3 for multi-escrow Go to cassette setting menu >SETUP TYPE CST< Choose cassette number 3 >SET TYPE – CST3<...
- Page 48 Bill-to-Bill Currency Management System – Operation and Service Manual Description Sequence of button operation Message on digital display Choose cassette #2 >Cassette N2< Unload cassette #2 to OPERATION UNLOAD designated level Operation-OK! >Cassette N2< Return 3. Set unload level cassette #3 Choose Unload Bills >Unload Bills<...
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Page 49: Inquiries About The Bill-To-Bill Settings And Status
Bill-to-Bill Currency Management System – Operation and Service Manual Description Sequence of button operation Message on digital display * > 09:17:34 < * Save setting ^^09 * > 09:17:34 < * Choose setting minutes ^^17 09:17:34 Setting minutes ^^19 * > 09:19:34 < *... -
Page 50: Inquiries About Software Version And Part Number
Bill-to-Bill Currency Management System – Operation and Service Manual Description Sequence of button operation Message on digital display Go to cassette setting menu >Cst viewing< Choose cassette #2 >View type cst2< Inquiry about number of bills Return 3. Current time and date Choose time and date >Time and date<... - Page 51 Bill-to-Bill Currency Management System – Operation and Service Manual Description Sequence of button operation Message on digital display Return 3. Software version of cassette Go to view versions menu >View versions< Choose software version of >Version CAS3< cassette #3 000-41...
- Page 52 Bill-to-Bill Currency Management System – Operation and Service Manual Description Sequence of button operation Message on digital display Inquiry software version DL 0319 B150 Return 7. Part number Go to view versions menu >View versions< Choose part number >Part Number<...
- Page 53 2) New software can be ordered with a multi-download memory card. The software supplied through the multi- download memory card allows the Bill-to-Bill to operate even after it is removed from the slot. The memory card can be used for updating the next Bill-to-Bill unit, depending on the number of licenses ordered. Typically a multi- download memory card is issued for a specified number of downloads, and therefore the number of downloads required must be defined in the User’s order.
- Page 54 Bill-to-Bill Currency Management System – Operation and Service Manual Turn power ON. The Bill-to-Bill will initialize and the status light will turn GREEN. If there is no communication with the controller the light would stay RED. The memory card can be used to download other Bill-to-Bill units, until the number of preordered downloads is reached.
- Page 55 Bill-to-Bill Currency Management System – Operation and Service Manual Software Update Diagnostics Normally, the download process will be accompanied by a blinking red-green status light lasting approximately one minute. If the download has competed successfully, the status light will turn green. Should the download be unsuccessful, the status light will indicate short green flashes followed by a long red.
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Page 56: Contact
Bill-to-Bill Currency Management System – Operation and Service Manual CONTACT: Suzo-Happ Group Headquarters: Suzo-Happ Group Bill-to-Bill™ and Currenza™ Technical Support and Manufacturing Facilities: Suzo-Happ 587 Hanlan Drive 1743 Linneman Road Mount Prospect, IL 60056 Woodbridge, ON L4L 4R8 CANADA Phone: 800-239-7017...
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