Mamava XL Assembly Instructions Manual
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XL Assembly Instructions
People required: 2
Average time required: 4 hours
For replacement parts,
questions or concerns, contact:
802.347.2111
service@mamava.com
Version: XL V5
2/25/2022
Page 1

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Summary of Contents for Mamava XL

  • Page 1 XL Assembly Instructions People required: 2 Average time required: 4 hours For replacement parts, questions or concerns, contact: 802.347.2111 service@mamava.com Version: XL V5 2/25/2022 Page 1...
  • Page 2 Page 2...
  • Page 3: Table Of Contents

    Table of Contents Wiring: Roof Pan (Page 14) Floor Pan (Page 5) Step 30..Step 1..Step 2..Wiring: Roof Pan (Page 15) Step 31..Seats and Counters (Page 6) Step 3..Wiring: Roof Pan (Page 16) Step 4..Step 32..Step 5..
  • Page 4 PARTS LIST LOOSE HARDWARE (8) M8 X 1.25 X 16mm Flat-head Screw PART NUMBER DESCRIPTION (44) M8 X 1.25 X 25mm Flat-head Screw XL-A101 FRONT FLOOR PAN (40) M8 X 1.25 X 50mm Flat-head Screw F204 XL-A103 BACK FLOOR PAN (16) #8 X 3/4"...
  • Page 5: Floor Pan

    Note: If this is a seismic unit, follow the instructions included FLOOR PAN in the seismic kit before continuing to step 1 of this document. 1. Set parts on floor as shown. 2. Fasten Front Floor Pan and Back Floor Pan flanges to Left and Right Chassis.
  • Page 6: Seats And Counters

    SEATS AND COUNTERS LEFT COUNTER MIDDLE COUNTER E400 E600 3. Fasten bottom of Left Outlet Box to top of Left Chassis, and bottom of Right Outlet Box to top of Right Chassis. (2 per side) M8 X 1.25 X 25mm screws RIGHT COUNTER E500 4.
  • Page 7: Back Wall Panels

    BACK LEFT WALL PANEL D300 BACK WALL PANELS 9. Hook Back Middle Wall Panel onto back of Middle Counter. BACK MIDDLE WALL PANEL 10. Hook Back Left Wall Panel onto top D500 of Left Chassis. 11. Hook Back Right Wall Panel onto top of Right Chassis.
  • Page 8: Outlet Boxes And Counters

    BACK LEFT WALL PANEL D300 OUTLET BOXES AND COUNTERS BACK MIDDLE WALL PANEL D500 MIDDLE COUNTER E600 14.Fasten Middle Counter to Back Middle Wall Panel. (2) M8 X 1.25 X 50mm screws BACK RIGHT WALL PANEL D400 15. Fasten Chassis to Back Wall Panel, both sides. (4 per side) M8 X 1.25 X 25mm screws 16.
  • Page 9: Wiring: Outlet Boxes

    WIRING: OUTLET BOXES 17. Feed GFCI Wire through Middle Counter and Left counter holes. Connect to Left J-Box. GFCI WIRE LEFT COUNTER E400 MIDDLE COUNTER E600 LEFT J-BOX GFCI WIRE Page 9...
  • Page 10: Wiring: Outlet Boxes

    WIRING: OUTLET BOXES 18. Feed Right J-Box Wire out through Right Counter, Middle Counter, and Left counter. Connect to Left J-Box. Note: See Page 24 if this unit came with the optional Fridge Cabinet. RIGHT J-BOX WIRE LEFT COUNTER RIGHT COUNTER E400 E500 MIDDLE COUNTER...
  • Page 11: Wiring: Outlet Boxes

    WIRING: OUTLET BOXES 19. Feed PCD power cord through Middle Counter and Left Counter. Connect to Left J-Box. 20. Screw Middle Wire Cover into bottom of Middle Counter and plug GFCI Wire coming out of back of unit into wall outlet. (8) #6 X 3/4"...
  • Page 12: Front Wall Panels

    FRONT WALL PANELS 21. Hook Front Left Wall Panel onto top of Left Chassis. 22. Hook Front Right Wall Panel FRONT LEFT WALL PANEL D100 onto top of Right Chassis. 23. Fasten Chassis to Front Wall Panel, both sides. (4 per side) M8 X 1.25 X 25mm screws 24.
  • Page 13: Header And Roof Pans

    HEADER AND ROOF PANS 25. Pop Header Brackets into Wall Panel Bracket Slots by pushing downard on Header. Rotolock Header to Front Left Wall Panel and Front Right Wall Panel with provided allen key. SIDE ROOF PAN 26. Drop Side Roof Pan into slot on top of SIDE ROOF PAN F302 F302...
  • Page 14: Wiring: Roof Pan

    WIRING: ROOF PAN 30. Connect Middle Wire Harness to the DeadBolt Harness and Lockset Harness. DEADBOLT LOCKSET HARNESS HARNESS MIDDLE WIRE HARNESS DEADBOLT HARNESS LOCKSET HARNESS MIDDLE WIRE HARNESS Page 14...
  • Page 15: Wiring: Roof Pan

    WIRING: ROOF PAN 31. Connect Deadbolt Harness to Front Left Wall Panel Wire. DEADBOLT HARNESS FRONT LEFT WALL PANEL WIRE DEADBOLT HARNESS FRONT LEFT WALL PANEL WIRE Page 15...
  • Page 16: Wiring: Roof Pan

    WIRING: ROOF PAN 32. Connect Lockset Harness to Front Right Wall Panel Wire. LOCKSET HARNESS FRONT RIGHT WALL PANEL WIRE LOCKSET HARNESS FRONT RIGHT WALL PANEL WIRE Page 16...
  • Page 17: Wiring: Roof Pan

    PCD POWER CORD WIRING: ROOF PAN 33. Plug Power Cord Extension into the PCD Power Cord and flip up PCD antennas. POWER CORD EXTENSION PCD POWER CORD POWER CORD EXTENSION Page 17...
  • Page 18: Wiring: Roof Pan

    WIRING: ROOF PAN 34. Hold down the plunger switch located in the deadbolt hole on the Latch Side Wall Panel. Verify that both lights and fans turn on when the switch is depressed. DEADBOLT HOLE FRONT LEFT WALL PANEL D100 LIGHTS FANS Page 18...
  • Page 19: Beauty Panels

    BEAUTY PANELS 35. **If unit needs to be moved, raise leveling feet located in bottom corners of the Chassis (red painted bolts). Once unit is in the right spot, level it in both directions with 9/16" socket wrench and 2' Level** 36.
  • Page 20: Graphic Panels And Caps

    GRAPHIC PANELS AND CAPS SIDE ROOF PAN F302 GRAPHIC CAP 38. Place ladder inside unit. Feed Graphic F204 Panel overhead and into slots in the Wall Panel Channels, both sides. SIDE ROOF PAN F302 NOTE: Be sure to orient the Graphics Panel GRAPHIC CAP so the side marked 'INTERIOR' faces inside F204...
  • Page 21: Roof Perf Pans

    ROOF PERF PANS 41. Drop in Side Perf Pans, followed by SIDE PERF PAN F209_S the Middle Perf Pans. MIDDLE PERF PAN F209_M 42. Fasten Side Perf Pan to Graphic Cap SIDE PERF PAN F209_S and Middle Perf Pans, both sides. (4 per side) Plastic Push Rivets MIDDLE PERF PAN GRAPHIC CAP...
  • Page 22: Door

    DOOR 43. Hang Door and connect door closer arms. 44. Adjust Door Kick so that it sits 1" off the floor. Tighten in place via screws on back of door. **Assembly completed! Check for even spacing between the top of the door and header. If the door isn't sitting square, remove side beauty panels and adjust leveling feet (red painted bolts), making sure the walls are...
  • Page 23: Fridge Cabinet/Seat And Counters

    MIDDLE COUNTER (OPTIONAL FRIDGE CABINET INSTRUCTIONS) E600 LEFT COUNTER FRIDGE CABINET/SEAT AND COUNTERS E400 3. Fasten bottom of Left Outlet Box to top of Left Chassis, and bottom of Right Outlet Box to top of Right Chassis. RIGHT COUNTER Remove Right J-Box from Right Outlet Box. E500 (2 per side) M8 X 1.25 X 25mm screws SEAT...
  • Page 24: Wiring: Fridge Cabinet And Outlet Box

    (OPTIONAL FRIDGE CABINET INSTRUCTIONS) WIRING: FRIDGE CABINET AND OUTLET BOX 18. Feed Fridge Cabinet Wire out through Right Counter, Middle Counter, and Left counter. Connect to Left J-Box. Note: Return to Page 11 after completing these steps. FRIDGE CABINET WIRE LEFT LEFT COUNTER J-BOX...
  • Page 25 By signing the below, certifies the understanding and satisfaction with the pod(s) installation. Any installation changes and/or requests submitted to Mamava post installation may be subject to service fees. Mamava.com...

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