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TRANSLATION OF THE ORIGINAL VERSION
Operating Manual
Tilting Spindle Moulders / Table Milling Machines
PANHANS 245|100, 245|200 and 245|300
245|100, 245|200 and 245|300
Machine-Types:
HOKUBEMA Maschinenbau GmbH
Graf-Stauffenberg-Kaserne, Binger Str. 28 | Halle 120
DE 72488 Sigmaringen | Tel. +49 07571 755-0
E-Mail:
info@hokubema-panhans.de
| Web:
https://hokubema-panhans.de
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Table of Contents
Troubleshooting
Related Manuals for PANHANS 245|100
Summary of Contents for PANHANS 245|100
- Page 1 TRANSLATION OF THE ORIGINAL VERSION Operating Manual Tilting Spindle Moulders / Table Milling Machines PANHANS 245|100, 245|200 and 245|300 245|100, 245|200 and 245|300 Machine-Types: HOKUBEMA Maschinenbau GmbH Graf-Stauffenberg-Kaserne, Binger Str. 28 | Halle 120 DE 72488 Sigmaringen | Tel. +49 07571 755-0 E-Mail: info@hokubema-panhans.de...
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Page 2: Table Of Contents
Direction of Rotation................................ 19 4.4.8 Speed Selection ................................19 4.4.9 Machine Operation and Selection / Adjustment of Protective Devices ................19 4.4.10 Use of work devices with protective function ........................21 4.4.11 Noise Reduction ................................21 4.4.12 Standard Safety Equipment ............................. 21 BA_PH_245-100-300_EN_06-22.docx... - Page 3 With HSK 80 Tool Changing System (Option) ......................32 11.2.1 Changing Procedure ................................. 33 11.3 With HSK 63 and HSK 85 Tool Changers (Option for 245|200 and 300) ............... 34 Positioning the Tool Height and Tool Angle ....................35 Speed Setting ..............................36 13.1 Version 245|100 ..............................
- Page 4 Maintenance of the Milling Fence ........................57 18.2 Maintenance of the Tenoning and Slotting Device Type 1376 (Option) ............... 57 18.3 Readjust the Motor Brake on Version 245|100 ....................58 18.3.1 Check the Adjustment ..............................58 18.3.2 Replace Motor Brake ............................... 58 18.4...
- Page 5 Figure 30: Operating elements Fence Type 302 ........................40 Figure 31: Locking bolt of Type 302 ............................40 Figure 32: Clamping screws ..............................41 Figure 33: Handwheel „target reached“ ..........................42 Figure 34: Handwheel battery change ............................. 43 Figure 35: Operating elements Fence Type 311 ........................44 BA_PH_245-100-300_EN_06-22.docx...
- Page 6 Figure 63: Adjusting screw of the motor brake ........................58 Figure 64: Tightening drive belt (245|100) ..........................60 Figure 65: Tightening drive belt (245|200 and 245|300) ......................60 Figure 66: Checking the belt tension ............................61 Figure 67: Change lubricator ..............................62 Figure 68: Activation with activation screw ..........................
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Page 7: Introduction
Introduction This operating manual applies to the PANHANS 245|100, 245|200 and 245|300 tilting spindle moulders. The purpose of this document is to acquaint the user with the machine and enable him to use it to the full extent of its intended capabilities. Additionally it contains im- portant information to operate the machine safely, properly and eco- nomically. -
Page 8: Symbols In Safety Instructions
Risk of personal injury and possibly additional equipment damage. This safety notice indicates a possible dangerous pull-in hazard! Wearing loose clothing, jewellery as well as long untied hair is prohibited! Risk of personal injury and possibly additional damage to property. BA_PH_245-100-300_EN_06-22.docx... -
Page 9: General
• The milling spindle is driven by a three-phase motor. The four speeds of the 245|100 version (3000 / 4500 / 6000 / 9000 rpm) can be adjusted by flipping the • pulley via the belt quick tensioning device. -
Page 10: Intended Use
Intended Use The PANHANS 245|100, 245|200 and 245|300 tilting spindle moulders are used exclusively for machining mate- rials for which the milling cutter used is suitable (e.g. wood, chipboard, veneer). The machines are not suitable for milling metal resp. plastic and waste wood which could contain nails, screws and other metal parts. The ma- chine may only be operated on a firm, level surface with a minimum load-bearing capacity of 1,000 kg/m. -
Page 11: Accident Prevention
For the operation of a tilting spindle moulder, the respective national safety regulations for employees as well as the national safety and accident prevention regulations apply. BA_PH_245-100-300_EN_06-22.docx... -
Page 12: Included Components
Milling spindles Ø 35 mm / 40 mm / 50 mm / 1¼“ (not retrofittable) • Machine access control via RFID key system with personalised keys • Milling fence types 302, 311 and 320 for models 245|100 and 200 Single and double-sided table top extensions with frame support • •... -
Page 13: Safety
Application Area and Intended Use • Th PANHANS tilting spindle moulder is used exclusively for milling of solid wood (soft and hard woods) as well as plastics and wood-containing board materials. • This machine is not suitable for processing metal resp. plastic and scrap wood - which could contain nails, screws and other metal parts. -
Page 14: Permissible Tool Dimensions
Danger from electric shock! There are hazards when working on the electrical system. This work must only be carried out by qualified personnel! Danger from electric shock! It is strictly forbidden to bypass safety devices (e.g. safety switches). For standard milling spindle (HSK quick-change systems differ) BA_PH_245-100-300_EN_06-22.docx... -
Page 15: Observe The Environmental Protection Regulations
Use personal protective equipment as necessary or required by regulations. Do not make any modifications, additional attachments or conversions to the machine without the manu- facturer's approval! This will compromise safety and invalidate the manufacturer's warranty and any lia- bility claim. BA_PH_245-100-300_EN_06-22.docx... -
Page 16: Personnel Selection And Qualification - Basic Duties
Keep the floor in the area of movement around the machine free of tripping hazards. Ensure that the machine is connected to an extraction system. Wear tight-fitting clothing and safety shoes and use safety glasses and ear protection. If gloves are required for workpiece handling, they must be fingerless. BA_PH_245-100-300_EN_06-22.docx... -
Page 17: Normal Operation
Any changes that have occurred (including those in the operating behaviour) must be reported immedi- ately to the responsible office or person! If necessary, stop and secure the machine immediately! Work interruptions: Switch off the machine even during short interruptions! Never leave the machine running unattended! BA_PH_245-100-300_EN_06-22.docx... -
Page 18: Special Work Within The Scope Of Maintenance Work As Well As Troubleshooting In The Workflow
For tool clamping, refer to the recommendations of the tool manufacturer. To ensure safe and effective machining, the tool must be suitable for the material to be machined. Tools must be sharp and mounted on carefully balanced tool holders. BA_PH_245-100-300_EN_06-22.docx... -
Page 19: Tool Handling
• A detachable power feeder attached to machine table combined with the milling fence can provide the most effective tool guarding. This combination is usually the best protective measure on table milling ma- chines. The feeding device must be easily adaptable to the different workpiece dimensions and not cause any drawing-in hazards. BA_PH_245-100-300_EN_06-22.docx... - Page 20 Milling" button is pressed on the control panel, a warning message appears on the touchscreen of the control. The process must be confirmed by the machine operator. 4.4.9.6 Other Work If other work is carried out on the machine, suitable clamping devices or workpiece holding devices must be used to reduce the risk of accident. BA_PH_245-100-300_EN_06-22.docx...
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Page 21: Use Of Work Devices With Protective Function
• For quick, convenient and tool-free adjustment to different tools up to Ø 240 mm. • Including front table insert with quick lock for tools up to Ø 155 mm. • Available for both table sizes (1100 x 760 mm and 1340 x 800 mm). 4.4.13.3 Kickback Guard 1648 (for milling machines with optional table extension) •... -
Page 22: Hazardous Areas
• Have defective parts, cables components. risk of injury up to and insulation repaired imme- death diately (only by qualified per- With versions 245|200 sonnel!) and 300 additionally at the • Do not touch energised com- frequency inverter (FI). ponents •... -
Page 23: Machine Data
Position Control 2 axes 2 axes 4 axes Tool Memories 3 (20 Programs each) 5 (20 Programs each) 500 (100 Programs each) Suction Nozzles 2 pieces, Ø 120 2 pieces, Ø 120 2 pieces, Ø 120 Net Weight approx. 800 approx. -
Page 24: Workstation
The noise emission values of the machine partly exceed 85 dB(A)! Therefore, suitable hearing protection must be provided to the personnel! Workplace-related dust emission value: The determined values comply with the required assessment values for the "GS wood dust test" mark by the German Woodworkers trade association (Holz BG). BA_PH_245-100-300_EN_06-22.docx... -
Page 25: Dimensions
Dimensions Without Table Extensions (Standard) Ø 120 1100 / 1340* *) Standard table / larger table (option) Figure 4: Dimensions without Table Extensions With Table Extensions (Option) Ø 120 Table extension Table extension 1100 / 1340* 2540 2585 *) *) Standard table / larger table (option) Figure 5: Dimensions with Table Extensions BA_PH_245-100-300_EN_06-22.docx... -
Page 26: Installation And Connection
• The bare parts of the machine are greased to protect them from corrosion. • Carefully degrease these parts protected against rust with petroleum or benzine. • Activate lubricant dispensing by screwing in the activation screw until the ring eyelet breaks off (procedure see section 19.1). BA_PH_245-100-300_EN_06-22.docx... -
Page 27: Temporary Storage
As the angle decreases, the pretensioning force of the lashing is reduced. • Observe the permissible total weight of the transport vehicle. • Ensure that the permissible axle loads of the transport vehicle are observed. The load must be distributed evenly on all axles of the vehicle. BA_PH_245-100-300_EN_06-22.docx... -
Page 28: Connecting The Extraction Unit
Version Connection terminals 245|100 13 + 14 of contactor -Q4 245|200 and 245|300 13 + 14 of contactor -1QA1 Installation only by a qualified electrician! All parts of the extraction system, including hoses, must be included in the earthing measure. -
Page 29: Electrical Connection
Observe the rotational direction of the milling cutter for version 245| 100! Figure 9: Terminal Box If the cutter direction of version 245| 100 is wrong, two outer conductors must be interchanged. Back-up Fuses (on-site) The regulations of the local electric power company apply! Motor 5.5 kW... -
Page 30: Components And Control Elements
The main switch is located under the table top. The control panel can be attached either at eye level at the top or at the bottom of the table frame. The optional table extensions are available as single or double-sided versions (refer to section 20.2) BA_PH_245-100-300_EN_06-22.docx... -
Page 31: Commissioning
• Set the desired speed: With version 245|100 By drive belt shifting (see 13.1) with the service door open (20). 245|200 and 245|300 Via touchscreen controller (see operating manual BA_PH_UT300_EN). Then switch on the milling spindle using the following button on the control panel: •... -
Page 32: Emergency Stop Functions
• Before changing the tool, switch off the spindle drive with the button • Only Type 245|100: Set brake release switch to “Brake Release” so that the spindle can be rotated manually. • Now turn the spindle by hand so that the clamping screw (S) is accessible. -
Page 33: With Hsk 80 Tool Changing System (Option)
1. First remove the supplied SW8 pin spanner from the tray ( shown in Figure 20). 2. Only 245|100: Set brake release switch to “Brake Release” so that the spindle can be rotated manually. 3. Then press the emergency stop button and leave it locked to enable the tool change. -
Page 34: With Hsk 63 And Hsk 85 Tool Changers (Option For 245|200 And 300)
Figure 20: Storage tray for pin spanner 11.3 With HSK 63 and HSK 85 Tool Changers (Option for 245|200 and 300) Before changing the tool, switch off the spindle drive with the button The HSK 63 and HSK 85 POWERLOCK quick-tool chang- ers are used to change and clamp the complete milling arbor without the need for tools. -
Page 35: Positioning The Tool Height And Tool Angle
Positioning the Tool Height and Tool Angle The positioning of the tool height and the tool angle is done via the position controller, see section "Height and Angle Positioning" in the separately enclosed operating manual BA_PH_UT300_EN. BA_PH_245-100-300_EN_06-22.docx... -
Page 36: Speed Setting
Speed Setting 13.1 Version 245|100 With the 245|100 version, the speed is adjusted by shifting the V-belt. Switch off the machine during speed adjustment and secure it against unexpected restarting. Lock the main switch with a padlock! After switching off and locking the main switch, open the front service door and proceed as follows: •... -
Page 37: Milling Fences
Type 302 Fit the clamping screws ( Figure 32) and tighten both quick-release levers (3) and (6) to fix the fence in place. Type 320 Fit the clamping screws ( Figure 32) and press button on the touchscreen to fix the fence automatically. Figure 27: Lock and engage BA_PH_245-100-300_EN_06-22.docx... -
Page 38: Functions And Adjustment Of The Milling Fences
• Fence type 311 (option for machine versions 245|100 and 245|200) Total fence automatically and partial fence manually adjustable (adjusting screw). • Fence type 320 (standard for machine version 245|300, option for 245|100 and 200) Total fence and partial fence automatically adjustable. -
Page 39: Figure 29: Locking Bolt Of Type 301
For further information see section 16.3. The detailed procedure is described in the separately enclosed op- erating manual BA_PH_UT300_EN (refer to chapter “Fence Positioning” / section “Swivel-away Devices”). Operating the digital handwheel The operation of the handwheel is described in detail in section 14.2.3. BA_PH_245-100-300_EN_06-22.docx... -
Page 40: Fence Type 302
The opening should always be closed as far as possible without touching the milling arbor or the cutter. To adjust the right (partial) fence plate, only the right quick-release lever (6) has to be loosened. The two star grips (8) for the fence plates are located on the rear side. BA_PH_245-100-300_EN_06-22.docx... -
Page 41: Figure 32: Clamping Screws
For further information see section 16.3. The detailed procedure is described in the separately enclosed op- erating manual BA_PH_UT300_EN (refer to chapter “Fence Positioning” / section “Swivel-away Devices”). Operating the digital handwheel The operation of the handwheel is described in detail in section 14.2.3. BA_PH_245-100-300_EN_06-22.docx... -
Page 42: Handwheel Adjustment For Types 301 And 302
The battery should be changed within approx. three months of the first appearance of the battery symbol. When changing the battery, it is essential to observe the instructions in the following section 14.2.3.2. BA_PH_245-100-300_EN_06-22.docx... -
Page 43: Figure 34: Handwheel Battery Change
(2). 14.2.3.3 Additional Documents The original operating manual AP-10 can be found under the following link: www.siko-global.com/adbimage/25428/asset_original/installation-instructions-ap10.pdf Further information and documents on the AP-10 can be found on the manufacturer's website: www.siko-global.com/en-de/products/positionline-position-indicators/electronic-digital-position-indicators/ap10 BA_PH_245-100-300_EN_06-22.docx... -
Page 44: Fence Type 311
Loosen the star grip (8) and push the fence plate (1) to the desired position. Then retighten the star grip (8). Always adjust the plates so that they cover as much of the tool as possible without touching it. The two star grips (8) as well as the partial fence adjustment screw (5) are located on the rear side. BA_PH_245-100-300_EN_06-22.docx... -
Page 45: Fence Type 320
The detailed procedure is described in the separately enclosed operating manual of the control unit BA_PH_UT300_EN (refer to chapter „Fence positioning“ / section „Fence Type 320“). The two star grips (8) for the fence plates are located on the rear side. BA_PH_245-100-300_EN_06-22.docx... -
Page 46: Figure 38: Locking Bolt Of Type 320
• When using a swivel-away device, follow the instructions on the touchscreen of the control unit. For further information see section 16.3. The detailed procedure is described in the separately enclosed op- erating manual BA_PH_UT300_EN (refer to chapter “Fence Positioning” / section “Swivel-away Devices”). BA_PH_245-100-300_EN_06-22.docx... -
Page 47: Ring Fence Tapoa 1639
• If the workpiece hold-down is worn, it must be replaced. Avoid climb milling, as this considerably increases the risk of accidents! When switching to climbed milling mode, this must be confirmed via the touchscreen (see Figure 12). BA_PH_245-100-300_EN_06-22.docx... -
Page 48: Protection And Pressure Devices
When not in use (e.g. when milling with a power feeder), the device is simply folded upwards. To do this, pull out the locking bolt (3) and swivel the device upwards until the locking bolt engages again. The article number can be found in the section 20.2 “Table Systems”. BA_PH_245-100-300_EN_06-22.docx... -
Page 49: Optional Components
"Open the table slide plate completely" appears on the touchscreen of the control unit. The article number can be found in the section 20.2 “Table Systems”. Please note: The table slide plate cannot be used in combination with the optional turntable. BA_PH_245-100-300_EN_06-22.docx... -
Page 50: Safety Rulers For The Milling Fence
The turntable cannot be used on machines equipped with the fence type 320. The turntable cannot be used on ma- chines with optional table slide. Figure 49: Turntable with opening for clamping The article number can be found in the section 20.2 “Table Systems”. BA_PH_245-100-300_EN_06-22.docx... -
Page 51: Extendable Frame Support
16.6 Extendable Frame Support The table top with dimensions 1100 x 760 mm can optionally be equipped with an extendable frame support (instead of the rigid standard frame support). • Toral length approx. 1375 mm • Extension depth approx. from the centre of the milling spindle. -
Page 52: Tenoning And Slotting Device Type 1376
Figure 53: Tenoning guard 1376 16.9.2 Table for Angular Cuts Demanded cutting angle 30° … 90° 90° … 150° Bearing point Clamping point Cutting angle range 30°... 56° 56°... 90° 90°... 124° 124°... 150° Figure 54: Angle ranges (position of the screws) BA_PH_245-100-300_EN_06-22.docx... -
Page 53: Adaptation To The Machine Table (Only Required For Retrofitting)
It is infinitely adjustable from 0 to 1500 mm and intuitive to operate. Article number see section 20.2. Figure 56: Kickback guard type 1648 BA_PH_245-100-300_EN_06-22.docx... -
Page 54: Cross-Cut Fence Las-M
Ø 120 mm. Remark: This option is only possible in combi- nation with the optional 1340 x 800 mm tab- letop and in addition possibly with a tabletop extension. Figure 58: Roller table Article number see section 20.5. BA_PH_245-100-300_EN_06-22.docx... -
Page 55: Power Feeders
(approx. 195 x 180 mm) is mounted on the left side of is mounted on the left side of the machine column and the table top. has a joint for swivelling away the feed unit. The article numbers can be found in the section 20.6. BA_PH_245-100-300_EN_06-22.docx... -
Page 56: Troubleshooting
Set protection switch “OFF” Motor protection switch has tripped and then “ON” again Emergency stop button pressed Pull/unlock button Brake released (245|100 only) Deactivate brake release switch Maintenance door or Close doors control cabinet door open Other operating faults are reported on the touchscreen of the control unit. -
Page 57: Maintenance And Inspection
Regularly clean all moving parts from dust and dirt and lubricate with a thin-bodied oil. If the tenoning and slot- ting device is not used for a longer period of time, the bare parts should be covered with a light film of oil to protect them from corrosion. BA_PH_245-100-300_EN_06-22.docx... -
Page 58: Readjust The Motor Brake On Version 245|100
18.4 Motor Brake on 245|200 and 245|300 The motor brake cannot be readjusted on the 245|200 and 245|300 models, as these are equipped with a wear- free, electric motor brake. If you still have problems with your brake, please contact our customer service (tele- phone 0049 - 7571 / 755 - 0). -
Page 59: Maintenance Plan
Replace the lubricator of the swivel adjustment (for detailed procedure see section 19.1). Check the TAPOA 1639 ring fence for damage Always before use and replace damaged parts if necessary. In addition to the maintenance plan, please also follow the section 19.2 “Lubrication Plan”. BA_PH_245-100-300_EN_06-22.docx... -
Page 60: Change And Tighten The Drive Belt
7. Tighten the belt (with the lock nut still loosened) by turning the adjusting screw (S) clockwise (for the correct belt tension, please refer to the following section 18.6.3). 8. Retighten the lock nut (K). Figure 65: Tightening drive belt (245|200 and 245|300) BA_PH_245-100-300_EN_06-22.docx... -
Page 61: Checking The Drive Belt Tension
(X) by max. 2 mm. Figure 66: Checking the belt tension Too low belt tension leads to increased wear or failure of the belt. Excessive belt tension can cause bearing damage to the drive axes. BA_PH_245-100-300_EN_06-22.docx... -
Page 62: Lubrication Instruction
The machine has been extensively test-run at the factory and is lubricated ready for operation. Relubrication before commissioning is therefore not necessary. For subsequent lubrication, use only special grease, e.g.: • PANHANS ZET-GE-MSO • ARCANOL BN 102 • CALYPSOL H 442 B •... -
Page 63: Lubrication Plan
Remove the lock on the hand pump monthly / 4 grease shots In addition to the lubrication plan, please also refer to the section 18.3 “Maintenance Plan”. Remove resin and wood residues from the swivel segments once a week. BA_PH_245-100-300_EN_06-22.docx... -
Page 64: Options And Accessories
1100 X 760 MM TABLE EXTENSION For table top 1100 x 760 mm, Total length 2300 mm, consisting of 2 ON BOTH SIDES pieces of finely planed cast iron table tops as extension each on the... -
Page 65: Milling Fences
LARGE TABLE TOP, Including frame support 1340 mm, extendable to approx. 970 mm, in- SIZE 1340 X 800 MM, stead of standard table top 1100 x 760 mm. Table slide plate not pos- 4423 WITH TURNTABLE sible! Additional option: table top extension Art. No. 4215. -
Page 66: Milling Spindles And Arbors
4549.3 COLLET ARBOR HSK-80 Quick-change arbor with nut and hook spanner (without collet). Dy- namically balanced for optimum concentricity for holding shaft tools, 4560 depending on the shaft diameter, the necessary collets are required. Continuation see next page BA_PH_245-100-300_EN_06-22.docx... - Page 67 QUICK-CHANGE SYSTEM Automatic and tool-free quick-change system, only for models HSK-63-F 245|200 and 245|300! Tool interface suitable for HSK-63-F, compat- ible with CNC machining centres instead of standard milling spindle, incl. 1 piece quick-change milling arbor HSK-63-F with Ø 30 mm,...
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Page 68: Roller Table, Cross-Cut Fence And Tenoning Device
ARBOR HSK-85- See Art.-No. 4850, but clamping length = 140 mm. 4855 POWERLOCK, Ø 1 ¼" COLLET CHUCK A-dimension = total length 100 mm with nut and hook spanner 4856 HSK-85-POWERLOCK (without collet). COLLET FOR From diameter 2 - 20 mm (1 mm steps). -
Page 69: Special Accessories
SPECIAL VOLTAGE Instead of the standard 400 V voltage. 4601 220 V/50 HZ, MAX. 7.5 KW You can find more spare parts in the online shop on https://www.hokubema.com. Extension of the tool database only for versions 245|100 and 245|200. BA_PH_245-100-300_EN_06-22.docx... -
Page 70: Disassembly And Scrapping
Note: The disposal of lubricants considered toxic and hazardous must be carried out in accordance with the regulations and laws in force at the respective place of use. Only qualified disposal companies that have the appropriate permits for the disposal of used oil and lubricants are to be commissioned with the disposal. BA_PH_245-100-300_EN_06-22.docx... -
Page 71: Eu - Declaration Of Conformity
DE 72488 Sigmaringen (Germany) Fax: +49 (0) 7571 / 755 - 222 hereby declares that the manufactured machine Tilting Spindle Moulder TYPE 245 | Machine-No.: ......Year of manufacture: ..... in the version provided complies with the following directives: - Machinery Directive 2006/42/EG...
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