Sears CRAFTSMAN 944.604110 Owner's Manual
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Sears CRAFTSMAN 944.604110 Owner's Manual

Sears CRAFTSMAN 944.604110 Owner's Manual

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OWNER'S
MANUAL
MODEL NO.
944.604110
Important:
Read and fol low
all Safety Rules
and In struc tions
Be fore Op er at ing
This Equip ment
Sears Canada, Inc., Toronto, Ontario M5B 2B8
18.5 HP
ELECTRIC START
42" MOWER
AUTOMATIC
LAWN TRACTOR
• Assembly
• Operation
• Maintenance
• Service and Adjustments
• Repair Parts
02153

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Summary of Contents for Sears CRAFTSMAN 944.604110

  • Page 1 ELECTRIC START and In struc tions Be fore Op er at ing 42" MOWER This Equip ment AUTOMATIC LAWN TRACTOR • Assembly • Operation • Maintenance • Service and Adjustments • Repair Parts Sears Canada, Inc., Toronto, Ontario M5B 2B8...

  • Page 2: Safety Rules

    SAFETY RULES Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION DO NOT: •...

  • Page 3: Table Of Contents

    SAFETY RULES Safe Operation Practices for Ride-On Mowers • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. WARNING: Do not coast down a hill in neu- • Never carry passengers or children even with the blades tral, you may lose control of the trac tor.

  • Page 4: Product Specifications

    LIMITED TWO (2) YEAR WARRANTY ON CRAFTSMAN TRACTOR (RIDING EQUIPMENT) For two (2) years from date of purchase Sears Canada, Inc. will repair or replace at Sears option free of charge parts which are defective as a result of material or workmanship.
  • Page 5 UNASSEMBLED PARTS Steering Wheel Seat Steering Sleeve (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Knob Steering Sleeve Extension Battery Steering (2) Hex Bolts 1/4-20 x 3/4 (2) Keps Nuts 1/4-20 Steering Wheel (1) Locknut 1/2-20 Wheel Insert Gauge Wheels Adapter (1) Large Flat (4) Retainer Springs...

  • Page 6: Assembly

    ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
  • Page 7 ASSEMBLY Use terminal access doors for: NOTE: You may now roll or drive your tractor off the skid. Follow the ap pro pri ate instruction below to remove the • Inspection for secure connections (to tighten har tractor from the skid dware).
  • Page 8 ASSEMBLY • Slide gauge wheel bar down into bracket channel, Be CHECK TIRE PRESSURE sure that gauge wheel bar aligning holes are on top. The tires on your tractor were overinfl ated at the factory As sem ble gauge wheels as shown using shoulder bolts, for shipping purposes.

  • Page 9: Operation

    OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean- ing. FAST IGNITION REVERSE HIGH SLOW NEUTRAL CHOKE LIGHTS ON ENGINE START ENGINE ON PARKING BRAKE PARKING BRAKE PARKING BRAKE ENGINE OFF LOCKED UNLOCKED...
  • Page 10 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. LIGHT HOURMETER SWITCH...
  • Page 11 OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while op- erating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over spectacles or stan dard safety glasses.
  • Page 12 OPERATION TO OPERATE ON HILLS NOTE:Adjust gauge wheels with tractor on a fl at level surface. WARNING: Do not drive up or down • Adjust mower to desired cutting height (See “TO AD- hills with slopes greater than 15° and JUST MOWER CUT TING HEIGHT”...
  • Page 13 OPERATION • Place motion control lever in neutral (N) position. TOWING CARTS AND OTHER AT TACH MENTS • Move attachment clutch to “DISENGAGED” position. Tow only the attachments that are recommended by and • Move throttle control to choke position. comply with specifi...
  • Page 14 OPERATION • Place tractor safely on level surface with engine off and • If grass is extremely tall, it should be mowed twice to parking brake set. reduce load and possible fi re hazard from dried clip- pings. Make fi rst cut relatively high; the second to the •...

  • Page 15: Maintenance Schedule

    MAINTENANCE MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE SERVICE DATES Check Brake Operation Check Tire Pressure Check Operator Presence and Interlock Systems Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Check V-Belts Check Engine Oil Level...

  • Page 16: Maintenance

    MAINTENANCE TRACTOR TRAILING EDGE UP Always observe safety rules when performing any main- BLADE te nance. CEN TER HOLE BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. FLAT WASHER MANDREL (See “TO ADJUST BRAKE”...
  • Page 17 MAINTENANCE TO CLEAN BATTERY AND TERMINALS * CAUTION: Air cooled engines run hotter than au to mo tive engines. The use of non-synthetic multi-viscosity oils (5W30, Corrosion and dirt on the battery and terminals can cause 10W30 etc.) in temperatures above 40º F (4º C) will result the battery to “leak”...
  • Page 18 MAINTENANCE • Use gauge on oil fi ll cap/dipstick for checking level. HAN DLE Be sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick. Tighten cap onto the tube securely when fi nished. CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine dam age from overheating.

  • Page 19: Service And Adjustments

    CLEANING We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and trans- • Clean engine, battery, seat, fi nish, etc. of all foreign mission are covered to keep water out. Water in engine or matter.
  • Page 20 SERVICE AND ADJUSTMENTS TO LEV EL MOWER HOUSING SUSPENSION Ad just the mower while trac tor is parked on lev el ground or drive way. Make sure tires are prop er ly in fl at ed (See “PROD UCT SPEC I FI CA TIONS” sec tion of this manual). If tires are over or underinfl...
  • Page 21 SERVICE AND ADJUSTMENTS WITH PARKING BRAKE “ENGAGED” TO REPLACE MOWER BLADE DRIVE BELT 1-9/16” (See Fig. 27) The mower blade drive belt may be replaced without tools. NUT “A” Park the tractor on level surface. Engage parking brake. JAM NUT BELT REMOVAL - •...
  • Page 22 SERVICE AND ADJUSTMENTS TRANSAXLE MOTION CONTROL LE VER NOTE: To seal tire punctures and prevent fl at tires due to slow NEUTRAL ADJUSTMENT(See Fig. 30) leaks, tire sealant may be purchased from your local parts The motion control lever has been pre set at the factory and dealer.
  • Page 23 SERVICE AND ADJUSTMENTS INTERLOCKS AND RELAYS TO AD JUST CARBURETOR (See Fig. 35 ) Loose or damaged wiring may cause your tractor to run NOTE: The carburetor on this engine is low emission. It poorly, stop running, or prevent it from starting. is equipped with an idle fuel adjusting needle with a lim- •...

  • Page 24: Storage

    STORAGE Immediately prepare your tractor for storage at the end ENGINE of the season or if the tractor will not be used for 30 days or more. FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS WARNING: Never store the trac tor with FROM FORMING IN ES SEN TIAL FUEL SYSTEM PARTS SUCH gas o line in the tank inside a building AS CARBURETOR, FUEL FIL TER, FUEL HOSE, OR TANK...

  • Page 25: Trou Ble Shoot Ing

    TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Will not start Out of fuel. Fill fuel tank. Engine not “CHOKED” properly. See “TO START ENGINE” in Operation section. Engine fl ooded. 3. Wait several minutes before attempting to start. Bad spark plug. Replace spark plug. Dirty air fi...
  • Page 26 TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine continues to run Faulty operator-safety presence control system. Check wiring, switches and connections. If not when operator leaves seat corrected, contact an authorized service center/ with attachment clutch department. engaged Poor cut - uneven 1.
  • Page 27 TRACTOR - - MODEL NUMBER 944.604110 SCHEMATIC BLACK BATTERY SOLENOID FUSE AMMETER STARTER (OPTIONAL) WHITE BLACK WHITE WHITE BLACK ELECTRIC CLUTCH CLUTCH / BRAKE (PEDAL UP) IGNITION DIODE BLACK SWITCH SEAT SWITCH (NOT OCCUPIED) PTO (DISENGAGED) BLACK GROUNDING CONNECTOR HOUR BLUE METER BLACK...

  • Page 28: Repair Parts - Tractor

    REPAIR PARTS TRACTOR - - MODEL NUMBER 944.604110 ELECTRICAL D .C 188031...
  • Page 29 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.604110 ELECTRICAL PART DESCRIPTION 163465 Battery 74760412 Bolt Hex Hd 1/4-20 unc x 3/4 7603J Tray Battery 145211 Bolt Btr Frt 1/4-20 x 7.5 150109 Holddown Battery Front Mount 145769 Nut Push Nylon 1/4" Battery 176138 Switch Interlock 175688...
  • Page 30 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.604110 CHASSIS AND ENCLOSURES chassis-stealth.stlt_21...
  • Page 31 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.604110 CHASSIS AND ENCLOSURES PART DESCRIPTION 174619 Chassis 176554 Drawbar 161566X428 Dash 72140608 Bolt 3/8-16 x 1 167203 Panel, Dash, LH 188702X010 Panel, Dash, RH 17490608 Screw Thdrol 3/8-16 x 1/2 175260X615 Hood Assembly 162026 Plate Battery STD541437 Locknut, Hex, with Insert 3/8-16 unc...
  • Page 32 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.604110 DRIVE 19 24 drive-hydro.stlt_69...
  • Page 33 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.604110 DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION - - - - - - Transaxle (See Breakdown) 123533X Cover, Pedal Hydro Gear Model 314-0510 175414 Pulley, Engine 165866 Rod Shift STD551143 Washer 160889 Clutch Electric...
  • Page 34 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.604110 STEERING ASSEMBLY steering_stealth_prem_3...
  • Page 35 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.604110 STEERING ASSEMBLY PART DESCRIPTION 159944X428 Wheel Steering 184706 Axle Asm 169840 Spindle Asm LH 169839 Spindle Asm RH 6266H Bearing Race Thrust Harden 121748X Washer 25/32 x 1-5/8 x 16 Ga. 12000029 Ring Klip #t5304-75 175121 Link Drag...
  • Page 36 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.604110 SEAT ASSEMBLY seat_lt.knob_8 PART PART DESCRIPTION DESCRIPTION 180598 Seat 121248X Bushing Snap Blk Nyl 50 Id 180166 Bracket Pivot Seat 72050412 Bolt Rdhd Sqnk 1/4-20 x 1-1/2 STD523710 Bolt Fin Hex 3/8-16 unc x 1 121249X Spacer Split 28 x .88 Zinc 19131610...
  • Page 37 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.604110 DECALS PART PART DESCRIPTION DESCRIPTION 187407 Refl ector LH 187408 Decal Refl ector RH 189020 Decal ENGN 164065 Decal Strng Whl 186242 Decal Hood RH 157032 Decal Fender Operator 186243 Decal Hood LH 170563 Decal Warning 179128...
  • Page 38 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.604110 ENGINE OPTIONAL EQUIPMENT Spark Arrester engine-bs.1cyl_51 PART PART DESCRIPTION DESCRIPTION 8543R Line, Fuel 7.5 176636X505 Control, Throttle 181654 Plug, Drain Oil Easy 191611 Screw 10 x 3/4 Single Lead-Hex 139277 Stem Tank Fuel - - - - - - - Engine (See Breakdown) B&S 17000612...
  • Page 39 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.604110 MOWER LIFT 17 18 lift-rh.1pc.stlt_9 PART PART DESCRIPTION DESCRIPTION 73800800 Nut Lock w/Wsh 1/2-13 unc 179504 Plunger Assembly 139868 Arm Asm Suspension Mowers 159476 Shaft Assembly, Lift 163552 Retainer Spring 188822 Pin, Groove 169865 Bearing Pivot Lift Tapered 12000002...
  • Page 40 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.604110 MOWER DECK 42_D.elec.t-path.adjwl.stlt_3...
  • Page 41 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.604110 MOWER DECK PART PART DESCRIPTION DESCRIPTION 182032 Mower Deck Assembly, 42” 180532 Bracket Roller Nose LH STD533107 Bolt STD541437 Nut 138017 Bracket Assembly,Sway Bar, Front 132264 Roller Nose 165460 Bracket Sway Bar 38/42” Deck 180533 Bracket Roller Nose RH STD624008 Retainer Spring...
  • Page 42 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.604110 HYDRO GEAR TRANSAXLE - MODEL NUMBER 314-0510...
  • Page 43 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.604110 HYDRO GEAR TRANSAXLE - MODEL NUMBER 314-0510 KEY PART PART DESCRIPTION DESCRIPTION 170351 Main Housing, Assembly 170408 Rotor, Brake 170352 Side Housing, Assembly 142883 Brake Puck 142882 Puck Plate 170353 Center Section, Assembly 170354 Swashplate, Trunion Machined 142887...

  • Page 44: Repair Parts - Engine

    REPAIR PARTS TRACTOR - - MODEL NUMBER 944.604110 BRIGGS ENGINE - MODEL NUMBER 31P777, TYPE NUMBER 0348-E1 1264 1263 1035 358 ENGINE GASKET SET 1017 1270 1022 1266 1027 1058 OWNER’S MANUAL 1019 LABEL KIT 1036 EMISSION LABEL 1024 1329 REPLACEMENT ENGINE 1330 REPAIR MANUAL 48 SHORT BLOCK 305A...
  • Page 45 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.604110 BRIGGS ENGINE - MODEL NUMBER 31P777, TYPE NUMBER 0348-E1 1095 VALVE GASKET SET 1022 1026 1022 1034 1029 1022 1023 1059 1119 141A 1091 108A 634A 1266A 187A 385A 1266 121 CARBURETOR OVERHAUL KIT 1127 634A 977 CARBURETOR GASKET SET...
  • Page 46 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.604110 BRIGGS ENGINE - MODEL NUMBER 31P777, TYPE NUMBER 0348-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 690464 Valve-Choke (Manual Choke) 697174 Cylinder Assembly 108A 692344 Valve-Choke (Choke A Matic) 399265 Kit-Bushing/Seal (Magneto Side) 694352...
  • Page 47 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.604110 BRIGGS ENGINE - MODEL NUMBER 31P777, TYPE NUMBER 0348-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 690968 •+ Seal-Valve 89838 Wrench-Spark Plug 690960 Screw (Rocker Cover) 694476 Screw (Fuel Pump) 697091 Line-Vacuum 385A 690297...
  • Page 48 SERVICE NOTES...
  • Page 49 SERVICE NOTES...
  • Page 50 SERVICE NOTES...
  • Page 51 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES MAX. WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees.
  • Page 52 02488 PRINTED IN U.S.A. 192072 03.24.04 RD...

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