18.5 hp electric start 46" mower automatic lawn tractor (56 pages)
Summary of Contents for Sears CRAFTSMAN 944.605931
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ELECTRIC START and In struc tions Be fore Op er at ing 42" MOWER This Equip ment AUTOMATIC LAWN TRACTOR • Assembly • Operation • Maintenance • Service and Adjustments • Repair Parts Sears Canada, Inc., Toronto, Ontario M5B 2B8...
SAFETY RULES Safe Operation Practices for Ride-On Mowers DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. • Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-re- WARNING: In order to prevent ac- lated injuries.
SAFETY RULES Safe Operation Practices for Ride-On Mowers IV. TOWING • Never make any adjustments or repairs with the engine run ning. • Tow only with a machine that has a hitch designed for • Check grass catcher components and the discharge towing.
LIMITED TWO (2) YEAR WARRANTY ON CRAFTSMAN TRACTOR (RIDING EQUIPMENT) For two (2) years from date of purchase Sears Canada, Inc. will repair or replace at Sears option free of charge parts which are defective as a result of material or workmanship.
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UNASSEMBLED PARTS Steering Wheel Seat Steering (1) Washer Boot 17/32 x 1-3/16 x 12 Gauge (1) Knob Steering Extension Shaft Battery Steering Wheel Insert (2) Hex Bolts 1/4-20 x 3/4 (2) Keps Nuts 1/4-20 (1) Large Flat Washer Steering Wheel Adapter (1) Oil Drain Tube Keys...
ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
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ASSEMBLY SEAT SHOULDER BOLT SEAT PAN LABEL SEAT PAN 02602 FLAT WASHER FIG. 4 NOTE: You may now roll or drive your tractor off the skid. Follow the ap pro pri ate instruction below to remove the tractor from the skid. 02464 ADJUSTMENT KNOB...
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ASSEMBLY CHECK FOR PROPER POSITION OF ALL • Remove key from bag and start the engine (see "TO START ENGINE" in the Operation section of this man- BELTS ual). After engine has started, move throttle control to See the fi gures that are shown for replacing motion and idle (slow) position.
OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean- ing. FAST REVERSE HIGH SLOW NEUTRAL CHOKE IGNITION SWITCH ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT MOWER LIFT REVERSE ENGINE OFF OPERATION SYSTEM (ROS)
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OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. AT TACH MENT ROS "ON"...
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OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while op- erating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over spectacles or stan dard safety glasses.
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OPERATION TO ADJUST GAUGE WHEELS (See Fig. 8) "ENGAGED" PO SI TION Gauge wheels are properly adjusted when they are slightly AT TACH MENT off the ground when mower is at the desired cutting height LIFT LEVER in operating position. Gauge wheels then keep the deck HIGH PO SI TION in proper position to help prevent scalping in most terrain conditions.
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OPERATION TO OPERATE ON HILLS BEFORE STARTING THE ENGINE WARNING: Do not drive up or down CHECK ENGINE OIL LEVEL hills with slopes greater than 15° and The engine in your tractor has been shipped, from the do not drive across any slope. factory, already fi...
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OPERATION TO START ENGINE (See Fig. 7) NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may When starting the engine for the fi rst time or if the engine need to be adjusted for best engine performance.
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OPERATION MULCHING MOWING TIPS MOWING TIPS IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER • Mower should be properly leveled for best mowing per- HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN formance. See “TO LEVEL MOWER HOUSING” in the AFTER EACH USE. Service and Adjustments section of this manual.
MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE MAINTENANCE EACH SEASON STORAGE SCHEDULE HOURS HOURS HOURS HOURS Check Brake Operation Check Tire Pressure Check Operator Presence & ROS Systems Check for Loose Fasteners Check/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Check Mower Levelness...
MAINTENANCE TRACTOR BLADE CARE Always observe safety rules when per form ing any main- For best results mower blades must be kept sharp. Re place te nance. bent or damaged blades. BRAKE OPERATION CAUTION: Use only a replacement blade If tractor requires more than fi ve (5) feet to stop at highest approved by the manufacturer of your speed in high est gear on a level, dry concrete or paved tractor.
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MAINTENANCE • Slide blade on to an unthreaded portion of the steel bolt TRANSAXLE PUMP FLUID or pin and hold the bolt or pin parallel with the ground. The transaxle was sealed at the factory and fl uid main te - If blade is balanced, it should remain in a horizontal nance is not required for the life of the transaxle.
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MAINTENANCE OIL DRAIN VALVE KNOBS CLOSED AND LOCKED POSITION CAR TRIDGE COVER YEL LOW CAP DRAIN FOAM TUBE PRE-CLEANER FIG. 16 • Unlock drain valve by pushing inward and turning FIG. 17 coun ter clock wise. • To open, pull out on the drain valve. CLEAN AIR INTAKE/COOLING AREAS •...
MAINTENANCE We do not recommend using a garden hose or pressure CLEANING washer to clean your tractor unless the engine and trans- • Clean engine, battery, seat, fi nish, etc. of all foreign mission are covered to keep water out. Water in engine or matter.
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SERVICE AND ADJUSTMENTS • Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRAC TOR, REMOVE THE SUS PEN SION ARM FRONT LINKS AND HOOK THE CLUTCH SPRING INTO SQUARE HOLE IN FRAME.
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SERVICE AND ADJUSTMENTS TO CHECK AND ADJUST BRAKE BOTH FRONT LINKS MUST BE EQUAL IN LENGTH (See Fig. 25) Your tractor is equipped with an ad just able brake system 01267 which is mounted on the right side of the transaxle. If tractor requires more than fi...
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SERVICE AND ADJUSTMENTS TO REPLACE MOTION DRIVE BELT TRANSAXLE MOTION CONTROL LE VER (See Fig. 26) NEUTRAL ADJUSTMENT(See Fig. 27) The motion control lever has been pre set at the factory and Park the tractor on level surface. En gage parking brake. adjustment should not be necessary.
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SERVICE AND ADJUSTMENTS TO REMOVE WHEEL FOR REPAIRS (See Fig. 28) • Block up axle securely. • Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). • Repair tire and reassemble. •...
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SERVICE AND ADJUSTMENTS ENGINE STOP TO AD JUST THROTTLE CON TROL CABLE (See Fig. 31) The throttle control has been preset at the factory and ad just ment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: •...
STORAGE Immediately prepare your tractor for storage at the end ENGINE of the season or if the tractor will not be used for 30 days or more. FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS WARNING: Never store the trac tor with FROM FORMING IN ES SEN TIAL FUEL SYSTEM PARTS SUCH gas o line in the tank inside a building AS CARBURETOR, FUEL FIL TER, FUEL HOSE, OR TANK...
TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Will not start Out of fuel. Fill fuel tank. Engine not “CHOKED” properly. See “TO START ENGINE” in Operation section. Engine fl ooded. 3. Wait several minutes before attempting to start. Bad spark plug. Replace spark plug. Dirty air fi...
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TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine dies when 1. Reverse operation system 1. Turn ignition key to tractor is shifted (ROS) is not "ON" while ROS "ON" position. into reverse mower or other attachment See Operation section. is engaged. Engine continues to run Faulty operator-safety presence control system.
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TRACTOR - - MODEL NUMBER 944.605931 SCHEMATIC 03059_197428 BATTERY STARTER FUSE AMMETER (OPTIONAL) WHITE CLUTCH / BRAKE ATTACHMENT CLUTCH (PEDAL UP) (CLUTCH OFF) BLACK BLACK SEAT SWITCH (NOT OCCUPIED) BLACK BLACK GRAY GRAY REVERSE SWITCH SHORTING CONNECTOR BLACK BLACK NOT IN REVERSE SPARK PLUGS IGNITION BLACK/WHITE...
REPAIR PARTS TRACTOR - - MODEL NUMBER 944.605931 ELECTRICAL 197428...
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REPAIR PARTS TRACTOR - - MODEL NUMBER 944.605931 ELECTRICAL PART DESCRIPTION 144927 Battery 74760412 Bolt Hex Hd 1/4-20 unc x 3/4 176689 Case Battery 176138 Switch Interlock Push-In 183759 Harness Asm Light W/4152J 4152J Bulb Light #1156 4799J Cable Battery 6 Ga. 11"red 146147 Cable Battery 6 Ga.
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REPAIR PARTS TRACTOR - - MODEL NUMBER 944.605931 CHASSIS AND ENCLOSURES chassis-Laser -lt.stlt_50...
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REPAIR PARTS TRACTOR - - MODEL NUMBER 944.605931 CHASSIS AND ENCLOSURES PART DESCRIPTION 174619 Chassis 176554 Drawbar 155272 Bumper Hood/Dash 193510X014 Dash STD533710 Bolt Carriage 3/8-16 x 1 174996 Panel Dash Lh 172105X010 Panel Dash Rh 17490608 Screw Thdrol 3/8-16 x 1/2 185682X613 Hood 184921 Bumper Hood...
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REPAIR PARTS TRACTOR - - MODEL NUMBER 944.605931 DRIVE drive-hydro.stlt_72...
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REPAIR PARTS TRACTOR - - MODEL NUMBER 944.605931 DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION - - - - - - Transaxle Peerless LTH2000 142432 Screw Hex Wsh Hi-Lo 1/4-1/2 unc (See Breakdown) 134683 Keeper Belt Engine 192502 Rod Shift Fender 137057...
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REPAIR PARTS TRACTOR - - MODEL NUMBER 944.605931 STEERING ASSEMBLY steering_pl.lt_68...
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REPAIR PARTS TRACTOR - - MODEL NUMBER 944.605931 STEERING ASSEMBLY PART DESCRIPTION 186780 Wheel Steering 195673 Axle Asm 169840 Spindle Asm LH 169839 Spindle Asm RH 6266H Bearing Race Thrust Harden 121748X Washer 25/32 x 1-5/8 x 16 Ga. 19272016 Washer 27/32 x 1-1/4 x 16 Ga.
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REPAIR PARTS TRACTOR - - MODEL NUMBER 944.605931 SEAT ASSEMBLY seat_lt.knob_18 PART PART DESCRIPTION DESCRIPTION 188939 Seat 72050412 Bolt Rdhd Sqnk 1/4-20 x 1-1/2 134300 Spacer Split 28x 96 Yel Zinc 140551 Bracket Pivot Seat 121250X Spring Cprsn 1 27 Blk Pnt 145006 Clip Push-In STD541437 Nut Hex w/Ins.
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REPAIR PARTS TRACTOR - - MODEL NUMBER 944.605931 DECALS PART PART DESCRIPTION DESCRIPTION 193939 Decal Fend STLT Oper 160396 Decal V-Belt Schematic 189077 Decal Engine 149517 Decal Bat Dan/Psn 186280 Decal Hood LH 199766 Decal Replacement Parts 186281 Decal Hood RH 184310X428 Pad Footrest LH STLT 146046 Decal V Belt Drive Sch...
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REPAIR PARTS TRACTOR - - MODEL NUMBER 944.605931 ENGINE OPTIONAL EQUIPMENT Spark Arrester engine-bs.twin_41 PART PART DESCRIPTION DESCRIPTION 137180 Arrestor Spark 170546 Control Throttle 17720408 Screw Hex Thd Cut 1/4-20 x 1/2 185534 Tank Fuel - - - - - - Engine (See Breakdown) 197725 Cap Asm Fuel...
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REPAIR PARTS TRACTOR - - MODEL NUMBER 944.605931 MOWER LIFT 16 17 lift-rh.1piece_3 PART PART DESCRIPTION DESCRIPTION STD624008 Retainer Spring 159460 Wire Asm Inner W/Plunger 173288 Link Front 159471 Shaft Asm Lift 73350800 Nut Jam Hex 1/2-13 unc 105767X Pin Groove 175689 Trunnion Blk Zinc STD581062 E Ring...
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REPAIR PARTS TRACTOR - - MODEL NUMBER 944.605931 MOWER DECK 42_D_man-t-path_stlt_3...
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REPAIR PARTS TRACTOR - - MODEL NUMBER 944.605931 MOWER DECK PART PART DESCRIPTION DESCRIPTION 165892 Mower Deck Assembly, 42” 165723 Spacer, Retainer STD533107 Bolt 141043 Guard, TUV Idler 138017 Bracket Assembly,Sway Bar, Front 149846 Knob Custom Oval 165460 Bracket Sway Bar 38/42” Deck 144959 V-Belt STD624008 Retainer Spring...
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REPAIR PARTS TRACTOR - - MODEL NUMBER 944.605931 PEERLESS TRANSAXLE - MODEL NUMBER LTH2000...
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REPAIR PARTS TRACTOR - - MODEL NUMBER 944.605931 PEERLESS TRANSAXLE - MODEL NUMBER LTH2000 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 772151 Cover L.H. 786196 Spacer .625 .765 770135 Case 792201 Spring 776355 Counter Shaft 792154 Oil Fill Plug 778263 Spur Gear 11T 788088A...
REPAIR PARTS TRACTOR - - MODEL NUMBER 944.605931 BRIGGS & STRATTON ENGINE - MODEL NUMBER 445577, TYPE NUMBER 0485-E1 929A 467A 1058 OWNER’S MANUAL 1036 EMISSION LABEL 1019 LABEL KIT 305A 1026 865A 1026A 447A 447A 1024 1013 1035 1017 1027 865B 447A...
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REPAIR PARTS TRACTOR - - MODEL NUMBER 944.605931 BRIGGS & STRATTON ENGINE - MODEL NUMBER 445577, TYPE NUMBER 0485-E1 1022 1029 1022 1029 1100 1100 1023 1022 1023A 1022 118A 187A 1128 121 CARBURETOR OVERHAUL KIT 1128 1124 1126 117A 1123 1123 1124...
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REPAIR PARTS TRACTOR - - MODEL NUMBER 944.605931 BRIGGS & STRATTON ENGINE - MODEL NUMBER 445577, TYPE NUMBER 0485-E1 1329 REPLACEMENT ENGINE 1054 1005 1119 1330 REPAIR MANUAL 1095 VALVE GASKET SET 1022 358 ENGINE GASKET SET 1090 1051 797A 1022...
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REPAIR PARTS TRACTOR - - MODEL NUMBER 944.605931 BRIGGS & STRATTON ENGINE - MODEL NUMBER 445577, TYPE NUMBER 0485-E1 PART PART DESCRIPTION DESCRIPTION 699753 Cylinder Assembly 699734 Kit-Carburetor Overhaul 499585 Kit-Bushing/Seal (Magneto Side) 699709 Carburetor 391086 • Seal-Oil (Magneto Side) 690993 Valve-Throttle 699747...
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REPAIR PARTS TRACTOR - - MODEL NUMBER 944.605931 BRIGGS & STRATTON ENGINE - MODEL NUMBER 445577, TYPE NUMBER 0485-E1 PART PART DESCRIPTION DESCRIPTION 694012 Gasket Set-Engine 865A 691014 Cover-Air Guide (Cylinder 2) 19374 Puller-Flywheel 865B 691015 Cover-Air Guide 89838 Wrench-Spark Plug 690968 •+ Seal-Valve 691108...
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02488e PRINTED IN U.S.A. 199986 05.09.06 TR...
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