Quincy Compressor QED-650 Instruction Book
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Quincy Compressor QED-650 Instruction Book

Quincy Compressor QED-650 Instruction Book

Air-cooled and water-cooled
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Quincy
Refrigerant compressed air dryers
QED-650, QED-850, QED-1050
QPVS-650, QPVS-850, QPVS-1050
Air-Cooled and Water-Cooled
Instruction book

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Summary of Contents for Quincy Compressor QED-650

  • Page 1 Quincy Refrigerant compressed air dryers QED-650, QED-850, QED-1050 QPVS-650, QPVS-850, QPVS-1050 Air-Cooled and Water-Cooled Instruction book...
  • Page 3 Refrigerant dryers QED-650, QED-850, QED-1050 QPVS-650, QPVS-850, QPVS-1050 Instruction Book Copyright, International Compressor Distribution NV, Antwerp, Belgium. Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in particular to trademarks, model denominations part numbers and drawings.
  • Page 4 Instruction Book 9828 0934 73...

  • Page 5: Table Of Contents

    Instruction Book Table of Contents Safety precaution ........................ 7 1.1 Safety icons ................................7 1.2 General Safety precautions ..........................7 1.3 Safety precautions during installation ........................8 1.4 Safety precautions during operation ........................9 1.5 Safety during maintenance or repair ........................10 1.6 Dismantling and disposal ............................
  • Page 6 Instruction Book Installation ......................... 83 4.1 Dimension drawings ............................83 4.2 Installation proposal ............................94 4.3 Installation instructions ............................96 4.4 Electrical cable size and fuses ..........................98 4.5 Pictographs ............................... 100 Operating instructions ....................101 5.1 Warnings ................................101 5.2 Initial start-up ..............................

  • Page 7: Safety Precaution

    Instruction Book Safety precaution 1.1 Safety icons Explanation Danger for life Warning Important note 1.2 General Safety precautions General precautions 1. The operator must employ safe working practices and observe all related work safety requirements and regulations. 2. If any of the following statements does not comply with the applicable legislation, the stricter of the two shall apply.

  • Page 8: Safety Precautions During Installation

    Instruction Book Never use the air to clean dirt from your clothes. When using the air to clean equipment, do so with extreme caution and wear eye protection. 7. The owner is responsible for maintaining the unit in safe operating condition. Parts and accessories shall be replaced if unsuitable for safe operation.

  • Page 9: Safety Precautions During Operation

    Instruction Book pipework must be clearly marked. 16. If the ground is not level or can be subject to variable inclination, consult the manufacturer. 17. If the maximum working pressure of the compressor is higher than the design pressure of the dryer, a full flow safety valve must be installed between the compressor and the dryer in order to blow off excessive pressure.

  • Page 10: Safety During Maintenance Or Repair

    Instruction Book 10. Do not remove any of, or tamper with, the sound dampening material. 11. Never remove or tamper with the safety devices, guards or insulations fitted on the machine. Every pressure vessel or auxiliary installed outside the machine to contain air above atmospheric pressure shall be protected by a pressure relieving device or devices as required.

  • Page 11: Dismantling And Disposal

    Instruction Book properly. They may not be put out of action. 16. Before clearing the machine for use after maintenance or overhaul, check that operating pressures, temperatures and time settings are correct. Check that all control and shut-down devices are fitted and that they function correctly.
  • Page 12 Instruction Book Disposal of electrical and electronic appliances (WEEE) This equipment falls under the provisions of the European Directive 2012/19/EU on waste electrical and electronic appliances (WEEE) and may not be disposed as unsorted waste. The equipment is labelled in accordance with the European Directive 2012/19/EU with the crossed-out wheelie bin symbol.

  • Page 13: General Description

    The descriptions mentioned in this book are valid for both air-cooled and water-cooled dryers. General View General view of air cooled QED-650 (ES 310), QPVS-650 (ES 310 VSD) / QED-850 (ES 410), QPVS-850 (ES 410 VSD) / QPVS-1050 (ES 510 VSD)
  • Page 14 Instruction Book General view of water-cooled QED/QPVS dryer Description Reference Electronic regulator Grating Position of components Inside view of air cooled QED-650 (ES 310) 9828 0934 73...
  • Page 15 Instruction Book Inside view of air cooled QED-850 (ES 410) Inside view of air cooled QPVS-650 (ES 310 VSD) and QPVS-850 (410 VSD) 9828 0934 73...
  • Page 16 Instruction Book Inside view air cooled QED-1050 (ES 510) Inside view air cooled QPVS-1050 (ES 510 VSD) 9828 0934 73...
  • Page 17 Instruction Book Inside view of water-cooled QED-650 (ES 310) Inside view of water-cooled QPVS-650 (ES 310 VSD) and QPVS-850 (ES 410 VSD 9828 0934 73...
  • Page 18 Instruction Book Inside view of water-cooled QED-850 (ES 410) and QED-1050 (ES 510) Inside view of water-cooled QPVS-1050 (ES 510 VSD) 9828 0934 73...
  • Page 19 Instruction Book Reference Name Heat exchanger On air-cooled dryers, cooling fan(s) On water-cooled dryers, water regulating valve On air-cooled dryers, air-cooled condenser On water-cooled dryers, water-cooled condenser Solenoid valve Cubicle Hot-gas by-pass valve Refrigerant compressor Liquid separator Electronic water drain Sight-glass with moisture indicator Thermostatic expansion valve Refrigerant dryer/filter...
  • Page 20 Instruction Book Rear view of water-cooled dryer Reference Name Compressed air outlet Compressed air inlet Cable gland, electrical connection Automatic drain hose Cooling water outlet (Only on water-cooled dryers) Cooling water inlet (Only on water-cooled dryers) 9828 0934 73...

  • Page 21: Air Circuit

    Instruction Book 2.2 Air circuit Air Flow diagram Air and refrigerant flow diagram for air-cooled QED-650 (ES 310), QED-850 (ES 410) and QED-1050 (ES 510) 9828 0934 73...
  • Page 22 Instruction Book Air and refrigerant flow diagram for air-cooled QPVS-650 (ES 310 VSD), QPVS-850 (ES 410 VSD) and QPVS-1050 (ES 510 VSD) 9828 0934 73...
  • Page 23 Instruction Book Air and refrigerant flow diagram for water-cooled QED-650 (ES 310), QED-850 (ES 410) and QED-1050 (ES 510) 9828 0934 73...
  • Page 24 Instruction Book Air and refrigerant flow diagram for water-cooled QPVS-650 (ES 310 VSD), QPVS-850 (ES 410 VSD) and QPVS-1050 (ES 510 VSD) 9828 0934 73...
  • Page 25 Instruction Book Reference Name 101a Air/air heat exchanger 101b Air/refrigerant heat exchanger Condensate separator Non-return valve Air-cooled condenser (air-cooled version) *) Water-cooled condenser (water-cooled version) Fan blower (air-cooled version) *) Water regulating valve (water-cooled version) Thermostatic expansion valve Pressure shut-down switch Refrigerant dryer/filter Liquid separator Hot-gas by-pass valve...

  • Page 26: Refrigeration System

    Instruction Book 2.3 Refrigeration system Refrigerant flow diagram Air and refrigerant flow diagram for QED-650 (ES 310), QED-850 (ES 410) and QED-1050 (ES 510) 9828 0934 73...
  • Page 27 Instruction Book Air and refrigerant flow diagram for air-cooled QPVS-650 (ES 310 VSD), QPVS-850 (ES 410 VSD) and QPVS-1050 (ES 510 VSD) 9828 0934 73...
  • Page 28 Instruction Book Air and refrigerant flow diagram for water-cooled QED-650 (ES 310), QED-850 (ES 410) and QED-1050 (ES 510) 9828 0934 73...
  • Page 29 Instruction Book Air and refrigerant flow diagram for water-cooled QPVS-650 (ES 310 VSD), QPVS-850 (ES 410 VSD) and QPVS-1050 (ES 510 VSD) 9828 0934 73...
  • Page 30 Instruction Book Description Refrigerant compressor (209) delivers hot, high-pressure refrigerant gas, which flows through condenser (202), where most of the refrigerant condenses. The liquid flows through refrigerant dryer/filter (206) to thermostatic expansion valve (204) via sight-glass (211). The refrigerant leaves the thermostatic expansion valve at evaporating pressure. The refrigerant enters evaporator (101b), where it withdraws heat from the compressed air by further evaporation at constant pressure.

  • Page 31: Automatic Regulation System

    Instruction Book 2.4 Automatic regulation system Air and refrigerant flow diagram Air and refrigerant flow diagram for air cooled QED-650 (ES 310), QED-850 (ES 410) and QED-1050 (ES 510) 9828 0934 73...
  • Page 32 Instruction Book Air and refrigerant flow diagram for air-cooled QPVS-650 (ES 310 VSD), QPVS-850 (ES 410 VSD) and QPVS-1050 (ES 510 VSD) 9828 0934 73...
  • Page 33 Instruction Book Air and refrigerant flow diagram for water-cooled QED-650 (ES 310), QED-850 (ES 410) and QED-1050 (ES 510) 9828 0934 73...
  • Page 34 Instruction Book Air and refrigerant flow diagram for water-cooled QPVS-650, QPVS-850 and QPVS-1050 Description The condenser pressure must be kept as constant as possible to obtain stable operation, therefore: • For air-cooled versions, the regulator stops and starts the cooling fans. •...

  • Page 35: Condensate Drain System

    Instruction Book 2.5 Condensate drain system Description Electronic water drain location Electronic water drain functioning Reference Name Inlet Supply line Pilot valve Diaphragm Sensor Collector Valve seat Outlet 9828 0934 73...
  • Page 36 Instruction Book The condensate enters the electronic water drain via inlet (1) and accumulates in collector (6). A capacitive sensor (5) continuously measures the liquid level. The pilot valve (3) is activated as soon as the collector is filled up to a certain level. Diaphragm (4) opens outlet (8), discharging the condensate.

  • Page 37: Electrical System

    Instruction Book 2.6 Electrical system Electrical diagrams A copy of the wiring diagrams can be found inside the electrical board of the dryer. Dryer Protection The fixed speed units are provided with a phase sequence relay. For all models, the high-pressure shut-down switch stops the compressor motor when the pressure in the refrigerant circuit reaches the upper set-point of the switch.

  • Page 38: Controller

    Instruction Book Controller 3.1 General Control panel General description The electronic regulator automatically controls the dryer, i.e.: • keeps the pressure dew-point stable • stops the dryer whenever necessary • restarts the dryer when required In order to control the dryer and to read and modify programmable parameters, the regulator has a control panel provided with: •...

  • Page 39: Control Panel

    Instruction Book Automatic restart after voltage failure The regulator has a built-in function to automatically restart the dryer if the voltage is restored after voltage failure. For dryers leaving the factory, this function is not activated. If desired, the function can be activated. Consult the Customer Centre.

  • Page 40: Icon Used

    Instruction Book 3.3 Icon used Status icon Name Icon Description When the dryer is stopped, the icon stands still. Stopped/Running When the dryer is running, the icon is rotating. Machine control mode Local start/stop Remote start/stop Network control Automatic restart after voltage Automatic restart after voltage failure is active failure Week timer...
  • Page 41 Instruction Book Inputs Icons Icon Description Pressure Temperature Digital input Special protection System Icons Icon Description Dryer Frequency converter Drain Filter Motor Failure expansion module Network problem General alarm 9828 0934 73...
  • Page 42 Instruction Book Menu icons Icon Description Inputs Outputs Alarms (Warnings, shutdowns) Counters Test Settings Service Event history (saved data) Access key/User password Network Set point Info General settings Navigation arrows Icon Description Down 9828 0934 73...

  • Page 43: Main Screen

    Instruction Book 3.4 Main screen Control panel Scroll keys Enter key Escape key Function The Main screen shows the status of the dryer operation and is the gateway to all functions implemented in the controller. The Main screen is shown automatically when the voltage is switched on and one of the keys is pushed. It is switched off automatically after a few minutes when no keys are pushed.
  • Page 44 Instruction Book • Section A shows information regarding the dryer operation (e.g. the Pressure in vessels A and B, the Dryer Pressure Dewpoint, the Dryer Inlet temperature). • Section B shows Status icons. Following icon types are shown in this field: •...

  • Page 45: Calling Up Menus

    Instruction Book When the Chart (Medium Resolution) is selected, a chart showing the parameter per hour is shown on the main screen. Each point is the average of 1 minute. The screen shows 4 hours. The switch button (icon) for selecting other screens is changed into a small Chart and is highlighted (active).
  • Page 46 Instruction Book Description When the voltage is switched on, the main screen is shown automatically (see section Main screen): • To go to the Menu screen, highlight the Menu button (2), using the Scroll keys. • Press the Enter key to select the menu. Following screen appears: •...

  • Page 47: Inputs Menu

    Instruction Book 3.6 Inputs menu Control panel Scroll keys Enter key Escape key Menu icon, Inputs Function To call up information regarding the actually measured data and the status of some inputs such as the Vessel Pressure. Procedure Starting from the main screen (see Main screen), •...

  • Page 48: Outputs Menu

    Instruction Book Text on figure Condensing pressure Evaporating pressure Dryer LAT 1 Refrigerant 1 • The screen shows the first items of a list of all inputs with their corresponding icons and readings. Use the scroll button to see the other items in the list. •...
  • Page 49 Instruction Book Function To call up information regarding the actual status of some outputs such as the Solenoid valve, Dryer fan, etc. Procedure Starting from the Main screen (see Main screen), • Move the cursor to the action button Menu and press the Enter key. Following screen appears: •...

  • Page 50: Counters

    Instruction Book Counters Control panel Scroll keys Enter key Escape key Menu icon, Counters Function To call up: • The running hours • The number of dryer starts • The number of hours that the regulator has been powered Procedure Starting from the Main screen (see Main screen), •...

  • Page 51: Event History Menu

    Instruction Book Text on figure Counters Running hours dryer Dryer starts Module hours The screen shows a list of all counters with their actual readings. 3.9 Event history menu Control panel Scroll keys Enter key Escape key Menu icon, Event History Function To call up the last shut-down and last emergency stop data.

  • Page 52: Modifying Settings

    Instruction Book • Move the cursor to the action button Menu and press the Enter key. Following screen appears: • Using the Scroll keys, move the cursor to the Event History icon (see above, section Menu icon). • The list of last shut-down and emergency stop cases is shown. •...
  • Page 53 Instruction Book • Using the Scroll keys, move the cursor to the Settings icon (see above, section menu icon). • Press the Enter key. Following screen appears: • The screen shows a number of icons: Icon Function Network settings General settings Regulation settings Automatic restart after voltage failure settings Access key...
  • Page 54 Instruction Book Modifying network settings • Select the network settings icon as described above and press the Enter button (2). Following screen appears: Text on figure Network Ethernet • A red selection bar is covering the first item (Ethernet). Use the ↓ key of the Scroll keys to select the setting to be modified and press the Enter key.
  • Page 55 Instruction Book Screen for CAN settings Text on figure CAN Address Communication profile Modify • Press the Enter button; a red selection bar is covering the first item (Ethernet). • Using the Scroll keys, move the cursor to the setting to be modified (e.g. Ethernet) and press the Enter button (2).
  • Page 56 Instruction Book • The screen shows the first items of a list of all settings. Use the scroll button to see the other items in the list. • Press the Enter button (2); a red selection bar is covering the first item (Language in use).
  • Page 57 Instruction Book Text on figure Automatic restart Maximum power down time Restart delay • The screen shows the list of all settings. • Press the Enter button (2); a selection bar is covering the first item (Automatic restart). Use the ↓ key of the Scroll keys to select the setting to be modified and press the Enter key. •...
  • Page 58 Instruction Book Text on figure Main chart Main chart signal Chart range Minimum Maximum Chart band High The screen shows the main chart signal, the actual settings of the chart range and the chart band. To modify these settings, proceed as follows: •...

  • Page 59: Info Menu

    Instruction Book 3.11 Info menu Control panel Scroll keys Enter key Escape key Menu icon, Info Function To show the internet address. Procedure Starting from the Main screen (see Main screen), • Move the cursor to the action button Menu and press the Enter key. Following screen appears: •...

  • Page 60: Week Timer Menu

    Instruction Book 3.12 Week timer menu Control panel Scroll keys Enter key Escape key Menu icon, Week timer Function • To program time-based start/stop commands for the dryer. • Four different week schemes can be programmed. • A week cycle can be programmed; a week cycle is a sequence of 10 weeks. For each week in the cycle, one of the four programmed week schemes can be chosen.
  • Page 61 Instruction Book Text on figure Week Timer Week Action Schemes Week Cycle Status Week Timer Inactive Remaining Running Time The first item in this list is highlighted in red. Select the item requested and press the Enter key on the controller to modify.
  • Page 62 Instruction Book Text on figure Week Action Scheme 1 Monday Tuesday Wednesday Thursday Friday Saturday Sunday • A new window opens. The Modify action button is selected. Press the Enter button on the controller to create an action. Text on figure Monday Modify •...
  • Page 63 Instruction Book Text on figure Monday Start Save Modify • A pop-up window opens. Use the ↑ or ↓ key of Scroll keys to modify the values of the hours. Use the ← or → Scroll keys to modify the minutes. Text on figure Monday Time...
  • Page 64 Instruction Book Text on figure Monday Start Save Modify • A new pop-up window opens. Use the Scroll keys on the controller to select the correct actions. Press the Enter key to confirm. Text on figure Monday Are you sure? Save Modify Press the Escape key to leave this window.
  • Page 65 Instruction Book Programming the week cycle A week cycle is a sequence of 10 weeks. For each week in the cycle, one of the four programmed week schemes can be chosen. • Select Week Cycle from the main Week Timer menu list. Text on figure Week Timer Week Action Schemes...
  • Page 66 Instruction Book Press twice the Enter key on the controller to modify the first week. • A new window opens. Select the action, example: Week Action Scheme 1 Text on figure Week Cycle Week 1 Week Action Scheme 1 Week Action Scheme 2 Week Action Scheme 3 Modify •...
  • Page 67 Instruction Book Text on figure Week Timer Week Week Timer Inactive Week 1 • Press the Escape key on the controller to leave this window. The status shows that week 1 is active. Text on figure Week Timer Week Action Schemes Week Cycle Status Remaining Running Time...
  • Page 68 Instruction Book • Press the Escape key on the controller to go to the main Week Timer menu. Select Remaining Running Time from the list and press the Enter key on the controller to Modify. Text on figure Week Timer Week Action Schemes Week Cycle Status...

  • Page 69: Test Menu

    Instruction Book 3.13 Test menu Control panel Menu icon, Test Function • To test the electronic water drain. Procedure Starting from the Main screen (see Main screen): • Move the cursor to the action button Menu and press the enter key (2); following screen appears: •...

  • Page 70: Service Menu

    Instruction Book or to modify the manual drain time. Select the desired option and press the enter button (2). • In case the drain test was chosen, the automatic drain will be opened for the time specified in the manual drain time function. •...
  • Page 71 Instruction Book Text on figure Service Overview Service plan Next service History • Scroll through the items to select the desired item and press the Enter key to see the details as explained below. Overview Text on figure Overview Running Hours (green) Real Time hours (blue) Example for service level (A): The figures at the left are the programmed service intervals.
  • Page 72 Instruction Book Service plans A number of service operations are grouped (called Level A, Level B, etc...). Each level stands for a number of service actions to be carried out at the time intervals programmed in the controller. When a service plan interval is reached, a message will appear on the screen. After carrying out the service actions related to the indicated levels, the timers must be reset.

  • Page 73: Converter Menu

    Instruction Book History The History screen shows a list of all service actions done in the past, sorted by date. The date at the top is the most recent service action. To see the details of a completed service action (e.g. Service level, Running hours or Real time hours), use the Scroll keys to select the desired action and press the Enter key.

  • Page 74: Protections Menu

    Instruction Book • Press the enter key (2). Following screen appears: • A screen showing the speed of the refrigerant compressor appears. 3.16 Protections menu Control panel Scroll keys Enter key Escape key Menu icon, Protections Function To call-up and to reset the protections. Before resetting a warning or shut down message, always remedy the problem.

  • Page 75: Extra Menu

    Instruction Book Procedure Starting from the Main screen (see Main screen): • Move the cursor to the action button Menu and press the enter key (2). Following screen appears: • Using the scroll keys (1), move the cursor to the protections icon (see above, section Menu icon). •...
  • Page 76 Instruction Book Menu icon, Test Function • To call-up the actual readings for the pressure dewpoint, the relative humidity and the LAT setpoint. Procedure Starting from the Main screen (see Main screen): • Move the cursor to the Menu action button and press the enter key (2). Following screen appears: •...

  • Page 77: Web Server

    Instruction Book 3.18 Web server All controllers have a built-in web server that allows direct connection to the company network or to a dedicated PC via a local area network (LAN). This allows to consult certain data and settings via a PC instead of via the display of the controller.
  • Page 78 Instruction Book • Click on View Network connections (1). • Select the Local Area connection (1), which is connected to the controller. • Click with the right button and select properties (1). • Use the checkbox Internet Protocol (TCP/IP) (1) (see picture). To avoid conflicts, de-select other properties if they are selected.
  • Page 79 Instruction Book • Use the following settings: • IP Address 192.168.100.200 • Subnetmask 255.255.255.0 Click OK and close network connections. 9828 0934 73...
  • Page 80 Instruction Book Configuration of the web server Configure the web interface The internal web server is designed and tested for Microsoft® Internet Explorer 6, 7 and 8. Other web browsers like Opera and Firefox do not support this internal web server. When using Opera or Firefox, a redirect page opens.
  • Page 81 Instruction Book • In the Exceptions Group box, enter the IP address of your controller. Multiple IP addresses can be given but they must be separated with semicolons (;). Example: Suppose that you already added two IP addresses (192.168.100.1 and 192.168.100.2). Now you add 192.168.100.100 and separate the 3 IP addresses by putting semicolons between them (1) (see picture).

  • Page 82: Programmable Settings

    Instruction Book Navigation and options • The banner shows the dryer type and the language selector. In this example, three languages are installed on the controller. • On the left side of the interface you can find the navigation menu (see picture below).

  • Page 83: Installation

    Instruction Book Installation 4.1 Dimension drawings Dimension drawings Dimension drawing of air cooled QED-650 (ES 310) & QPVS-650 (ES 310 VSD) (imperial units) 9828 0934 73...
  • Page 84 Instruction Book Dimension drawing of air cooled QED-650 (ES 310) & QPVS-650 (ES 310 VSD) (metric units) 9828 0934 73...
  • Page 85 Instruction Book Dimension drawing of water cooled QED-650 (ES 310) & QPVS-650 (ES 310 VSD) (metric units) 9828 0934 73...
  • Page 86 Instruction Book Dimension drawing of water cooled QED-650 (ES 310) & QPVS-650 (ES 310 VSD) (imperial units) 9828 0934 73...
  • Page 87 Instruction Book Dimension drawing of air cooled QED-850 (ES 410), QPVS-850 (ES 410 VSD), QPVS-1050 (ES 510 VSD) (imperial units) 9828 0934 73...
  • Page 88 Instruction Book Dimension drawing of air cooled QED-850 (ES 410), QPVS-850 (ES 410 VSD), QPVS-1050 (ES 510 VSD) (metric units) 9828 0934 73...
  • Page 89 Instruction Book Dimension drawing of air cooled QED-1050 (ES 510) (imperial units) 9828 0934 73...
  • Page 90 Instruction Book Dimension drawing of air cooled QED-1050 (ES 510) (metric units) 9828 0934 73...
  • Page 91 Instruction Book Dimension drawing of water cooled QED-850 (ES 410), QPVS-850 (ES 410 VSD), QPVS-1050 (ES 510 VSD), QED-1050 (ES 510) (imperial units) 9828 0934 73...
  • Page 92 Instruction Book Dimension drawing of water cooled QED-850 (ES 410), QPVS-850 (ES 410 VSD), QPVS-1050 (ES 510 VSD), QED-1050 (ES 510) (metric units) 9828 0934 73...
  • Page 93 Instruction Book Reference Description Automatic drain, flexible drain pipe ø 12- length = 2000 mm Electrical connection, cable gland M25 ISO7-R3” or 3” NPT Cooling air out Cooling air in Net mass, approx. Compressed air inlet Compressed air outlet Air-cooled dryer type (10) Ambient (11)

  • Page 94: Installation Proposal

    Instruction Book 4.2 Installation proposal Example Installation proposal (metric unit) 9828 0934 73...
  • Page 95 Instruction Book Installation proposal for water-cooled (metric unit) Reference Description Ventilation air inlet Ventilation air outlet (fan) 9828 0934 73...

  • Page 96: Installation Instructions

    Instruction Book Installation proposal, by-pass pipe and valve Reference Description The dryer should be installed on a level floor suitable for taking its weight. A general-purpose filter which traps solid particles down to 1 micron with a max. oil carry- over of 0.1 mg/m (0.1 ppm) can be installed.
  • Page 97 • The required ventilation to limit the dryer room temperature is: For QED-650 (ES 310): 3180 cfm (1500 l/s) • For QPVS-650 (ES 310 VSD): 3602 cfm (1700 l/s) •...

  • Page 98: Electrical Cable Size And Fuses

    Fuses Maximum fuses, recommended type: (CSA) Class HRC Form II/(UL) Class K5 or RK5 Dryer Supply voltage (customer's installation) QED-650 (ES 310 ) 400 V 3 x 20 A QED-850 (ES 410) 400 V 3 x 20 A QED-1050 (ES 510)
  • Page 99 QPVS-1050 (ES 510 VSD) 400 V 3 x 16 A Electrical cable size Dryer Supply voltage Supply cable section, recommended QED-650 (ES 310 ) 400 V 3 x 4 mm + 4 mm QPVS-650 (ES 310 VSD) 400 V 3 x 4 mm...

  • Page 100: Pictographs

    Instruction Book 4.5 Pictographs Explanation of pictographs 1. Disconnect from electrical supply before opening (Only for 60 Hz units) 2. Warning, voltage 3. Cooling water outlet (Only for water-cooled dryers) 4. Cooling water inlet (Only for water-cooled dryers) 5. Maximum air inlet temperature of 70 ˚C (158 ˚F) 6.

  • Page 101: Operating Instructions

    Instruction Book Operating instructions 5.1 Warnings Safety precautions The operator must apply all relevant safety precautions, including those mentioned in this manual. Altitude operation Consult your supplier if operating above 3000 m (9843 ft). 5.2 Initial start-up Procedure for regulator as shown Step Action At least 10 minutes before starting, the main supply to the dryer must be switched on to...

  • Page 102: Starting

    Instruction Book 5.3 Starting Procedure for regulator as shown Procedure Reference Action At least 10 minutes before starting, the main supply to the dryer must be switched on to initialize the regulator and flow switch. Close the dryer by-pass valve, if installed. Press start button (14).

  • Page 103: Stopping

    Instruction Book 5.5 Stopping Procedure for regulator as shown Procedure Step Action Close dryer inlet and outlet valves (customer's installation). Press stop button (13). The dryer stops. Voltage on LED (8) remains lit. Leave the voltage on if the dryer has to remain on stand-by. 9828 0934 73...

  • Page 104: Maintenance

    Instruction Book Maintenance 6.1 Preventive maintenance schedule The dryers contain refrigerant HFC. When the automatic operation LED is lit, starting and stopping of the dryer are controlled automatically. If the dryer start/stop timer is active, the dryer may start automatically, even if it was stopped manually.
  • Page 105 Instruction Book Warranty and product liability Use only authorized genuine parts. Any damage or malfunction caused by the use of unauthorized parts is not covered by Warranty or Product Liability. Service agreements Customer Centers have a range of service agreements to suit your needs: •...

  • Page 106: Problem Solving

    Instruction Book Problem solving 7.1 Problem solving Valve on inlet collector Valve on the inlet collector (air-cooled) Attention Use only authorized parts. Any damage or malfunction caused by the use of unauthorized parts is not covered by Warranty or Product Liability. Apply all relevant Safety precautions.

  • Page 107: Faults And Remedies (General)

    Instruction Book 7.1.1 Faults and remedies (general) Condition Fault Remedy Check and correct; if necessary, Pressure dew-point too high Air inlet temperature too high install a pre-cooler Check and correct; if necessary, draw Ambient temperature too high cooling air via a duct from a cooler place or relocate dryer Air inlet pressure too low Increase inlet pressure...

  • Page 108: Faults And Remedies (Controller)

    Instruction Book 7.1.2 Faults and remedies (controller) Condition Fault Remedy Drain alarm No pressure in the air net Error disappears when the pressure in the air net is restored Drain was not able to drain all the Push drain button manually. When water this occurs frequently the drain should be replaced...
  • Page 109 Instruction Book Check motor and motor cable for cabling errors. Check motor and motor cable. Short-circuit in motor cable(s) or A2B4 Short circuit Check for an earth fault in motor or motor motor. cables by measuring the insulation resistances of motor and motor cable (see reference value).
  • Page 110 Instruction Book Intermediate circuit DC voltage is Check supply cabling, fuses and DC link not sufficient because of a missing switchgear. 3220 undervoltage supply phase, blown fuse or fault in Check that the supply voltage matches the the rectifier bridge nominal input voltage of the drive.

  • Page 111: Technical Data

    Instruction Book Technical data 8.1 Limitations and reference conditions Reference conditions Reference condition Unit Value Volume flow QED-650, QPVS-650 Volume flow QED-650, QPVS-650 656.9 Volume flow QED-850, QPVS-850 Volume flow QED-850, QPVS-850 868.7 Volume flow QED-1050, QPVS-1050 Volume flow QED-1050, QPVS-1050...

  • Page 112: Air Dryer Data

    See the section Reference conditions. General Unit Pressure drop over dryer under nominal conditions, approx. - QED-650, QPVS-650 (ES 310, ES 310 VSD) 3.34 - QED-650, QPVS-650 (ES 310, ES 310 VSD) 0.23 - QED-850, QPVS-850 (ES 410, ES 410 VSD) 3.05...
  • Page 113 Instruction Book QED850 QED1050 QED650 Unit ES 510 ES 410 ES 310 • Ambient air temperature 77 °F Compressed air inlet temperature 95 °F • Ambient air temperature 30 °C Compressed air inlet temperature 40 °C • Ambient air temperature 86 °F Compressed air inlet temperature 104 °F •...
  • Page 114 Instruction Book ES 310 – ES 410 – ES 510 Air-cooled 60 Hz Performance data QED850 QED1050 QED650 Unit ES 510 ES 410 ES 310 Pressure dewpoint air outlet • Ambient air temperature 38 °C Compressed air inlet temperature °C 38 °C •...
  • Page 115 Ambient air temperature 115 °F Compressed air inlet 25.5 30.8 42.9 temperature 133 °F QED-650 (ES 310) (water-cooled, 50 Hz, version) Performance data with cooling water inlet of 25 °C (77 °F) Unit At ambient temperature °C At ambient temperature °F...
  • Page 116 Instruction Book Volume flow at dryer inlet under nominal conditions Volume flow at dryer inlet 656.85 656.85 656.85 656.85 under nominal conditions ˚C Pressure dew-point ˚F Pressure dew-point 37.4 60.8 Total power consumption Total power 2.68 2.68 2.68 2.68 consumption Cooling water flow (approx.) Cooling water flow...
  • Page 117 Instruction Book under nominal conditions Volume flow at dryer inlet 868.74 868.74 868.74 868.74 under nominal conditions ˚C Pressure dew-point ˚F Pressure dew-point 35.6 44.6 53.6 66.2 Total power consumption Total power 3.22 3.35 3.35 3.35 consumption Cooling water flow (approx.) Cooling water flow 0.42...
  • Page 118 Instruction Book Unit At ambient temperature of: °F At ambient temperature of: °C Volume flow at dryer inlet under nominal conditions Volume flow at dryer inlet under nominal conditions ˚F Pressure dew-point ˚C Pressure dew-point Total power consumption Total power consumption Cooling water flow (approx.) Cooling water flow (approx.) Heat dissipated by...
  • Page 119 Instruction Book Unit At ambient temperature of: °F At ambient temperature of: °C Volume flow at dryer inlet under nominal conditions Volume flow at dryer inlet under nominal conditions ˚F Pressure dew-point ˚C Pressure dew-point Total power consumption Total power consumption Cooling water flow (approx.) Cooling water flow (approx.) Heat dissipated by...
  • Page 120 Instruction Book Cooling water flow at 25 ˚C (77 ˚F) water inlet (approx.) and a temperature difference of 10 ˚C (18 ˚F). Performance data with cooling water inlet of 40 °C (104 °F) Unit At ambient temperature °C At ambient temperature °F Volume flow at dryer inlet under nominal...
  • Page 121 Instruction Book Cooling water flow (approx.) Cooling water flow 0.42 0.64 0.64 0.64 (approx.) Heat dissipated by cooling water flow (approx.) Heat dissipated by cooling Btu/hr 44369 54608 61434 68260 water flow (approx.) Cooling water flow at 25 ˚C (77 ˚F) water inlet (approx.) and a temperature difference of 10 ˚C (18 ˚F). Performance data with cooling water inlet of 40 °C (104 °F) Unit At ambient temperature...
  • Page 122 Instruction Book QED-1050 (ES 510) water-cooled, 60 Hz, version Performance data with cooling water inlet of 25 °C (77 °F) Unit At ambient temperature of: °F At ambient temperature of: °C Volume flow at dryer inlet 1080 1080 1080 1080 1080 under nominal conditions Volume flow at dryer inlet...
  • Page 123 Instruction Book QPVS-650 (ES 310 VSD) – QPVS-850 (ES 410 VSD) – QPVS-1050 (ES 510 VSD) Air-cooled 50 Hz Performance data QPVS650 QPVS1050 QPVS850 Unit Pressure dewpoint air outlet Economy mode • Ambient air temperature 25 °C °C Compressed air inlet temperature 35 °C •...
  • Page 124 Instruction Book • Ambient air temperature 40 °C 2.78 3.14 4.46 Compressed air inlet temperature 50 °C • Ambient air temperature 104 °F 3.73 4.21 5.99 Compressed air inlet temperature 122 °F Lowest dewpoint mode • Ambient air temperature 25 °C 2.28 3.02 3.38...
  • Page 125 Instruction Book ES 310 VSD – ES 410 VSD – ES 510 VSD Air-cooled 60 Hz Performance data QPVS650 QPVS1050 QPVS850 Unit Pressure dewpoint air outlet Economy mode • Ambient air temperature 25 °C °C Compressed air inlet temperature 35 °C •...
  • Page 126 Instruction Book QPVS650 QPVS850 QPVS1050 Unit Compressed air inlet temperature 50 °C • Ambient air temperature 104 °F 4.14 5.69 6.40 Compressed air inlet temperature 122 °F Lowest dewpoint mode • Ambient air temperature 25 °C 2.59 3.33 3.69 Compressed air inlet temperature 35 °C •...
  • Page 127 Instruction Book QPVS650 QPVS850 QPVS1050 Unit Compressed air inlet temperature 50 °C • Ambient air temperature 104 °F Btu/hr 54935 70290 76432 Compressed air inlet temperature 122 °F ES 310 VSD – ES 410 VSD – ES 510 VSD Water-cooled Performance data QPVS650 QPVS850...
  • Page 128 Instruction Book QPVS650 QPVS850 QPVS1050 Unit • Ambient air temperature 38 °C °C Compressed air inlet temperature 38 °C Cooling water inlet temperature 29 °C • Ambient air temperature 100 °F °F 39.2 39.2 39.2 Compressed air inlet temperature 100 °F Cooling water inlet temperature 84 °F •...
  • Page 129 Instruction Book QPVS650 QPVS1050 QPVS850 Unit • Ambient air temperature 77 °F 1.98 2.95 3.73 Compressed air inlet temperature 95 °F Cooling water inlet temperature 77 °F • Ambient air temperature 38 °C Compressed air inlet temperature 38 °C Cooling water inlet temperature 29 °C •...
  • Page 130 Instruction Book QPVS650 QPVS1050 QPVS850 Unit Cooling water inlet temperature 25 °C • Ambient air temperature 77 °F Compressed air inlet temperature 95 °F 0.42 0.64 0.85 Cooling water inlet temperature 77 °F • Ambient air temperature 38° C Compressed air inlet temperature 38° C Cooling water inlet temperature 29°...
  • Page 131 Instruction Book QPVS650 QPVS1050 QPVS850 Unit Lowest dewpoint mode • Ambient air temperature 25 °C Compressed air inlet temperature 35 °C 10.4 12.4 Cooling water inlet temperature 25 °C • Ambient air temperature 77 °F Btu/hr 26274 35486 42311 Compressed air inlet temperature 95 °F Cooling water inlet temperature 77 °F •...
  • Page 132 Instruction Book Weight Weight QED650, QPVS650 (ES 310, ES 310 VSD) air cooled QED650, QPVS650 (ES 310, ES 310 VSD) water cooled QED850, QPVS850 (ES 410, ES 410 VSD) air cooled QED850, QPVS850 (ES 410, ES 410 VSD) water cooled QED1050, QPVS1050 (ES 510, ES 510 VSD) air cooled QED1050, QPVS1050 (ES 510, ES 510 VSD) water cooled 9828 0934 73...

  • Page 133: Pressure Equipment Directives

    Instruction Book 9 Pressure equipment directives Components subject to 2014/68/EU Pressure Equipment Directive Components subject to 2014/68/EU Pressure Equipment Directive greater than or equal to category II. Description PED Class Compressor Heat exchanger High-pressure switch Overall rating The dryers conform to PED category II. 9828 0934 73...
  • Page 134 02/2021 No. 9828 0934 73 Ed 00...

This manual is also suitable for:

Qed-850Qed-1050Qpvs-650Qpvs-850Qpvs-1050

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