Related Manuals for FOAMICO Automatic Satellite NEXT ASU 150
Summary of Contents for FOAMICO Automatic Satellite NEXT ASU 150
- Page 1 Operation Manual Foamico Automatic cleaning. Automatic Satellite NEXT ASU 150 (7011810) Automatic Satellite NEXT ASU 300 (7011811) Automatic Satellite NEXT ASU 450 (7011812) Automaic Satellit NEXT_701810-12_UK 27-08-2019...
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Page 2: Table Of Contents
Safety instructions for Mounting and Installation Location and Mounting Water supply Electrical Supply Air supply Supply of Detergent and sanitizer Operation FOAMICO controller for Automatic cleaning Manuel cleaning Preparation: Rinsing operation Foam operation Spray disinfection. Stop of operation Troubleshooting / Failures Troubleshooting. -
Page 3: Introduction
This guarantee becomes void if changes or repairs have been implemented by non-authorized persons. Any claims under the guarantee will only be accepted if they are announced to FOAMICO immediately after the damage has been observed. This guarantee becomes void as soon as the system changes ownership. -
Page 4: Safekeeping
Should the manual get lost, please don’t hesitate to require another one from your agent. 1.5 Declaration of conformity We FOAMICO declare that this product is in conformity with the following directives: - Machinery (2006/42/EC) -EMC directive 2014/30/EU 2 Safety 2.1 Safety during operation of the system... -
Page 5: Precautionary Measures
Rinsing with water, spreading foam and disinfection within the stated boundaries. Any other kind of application or use beyond this is considered to be inappropriate and deviant concerning the requirements, and may lead to dangerous situations. FOAMICO is not liable for any sequential damages brought about by this. -
Page 6: Models And Symbols
3 Models and symbols 3.1 Symbols Manuel cleaning option FOAMICO Main Stations come with a complete set of symbols. The symbols will make operation easier. Attention! The symbols should be installed with a supervisor from the chemical supplier. Rinsing Foam disinfection... -
Page 7: Model Overview
3.3 Model Overview Type 1 Type 2 Type 3 Type 4 Type 5 Automaic Satellit NEXT_701810-12_UK 27-08-2019... -
Page 8: Installation
IMPORTANT! Work in the connection with installations, start up, and maintenance on the FOAMICO cleaning systems should only be done by authorized electricians, because the valid national regulations concerning prevention of working accidents. (e.c. high voltage regulations: EN 60204, VBG4 DIN-VDE 0100/0113/0160) must be respected. -
Page 9: Electrical Supply
4.4 Electrical Supply WARNING The user or the installer is responsible for the installation of correct Grounding and protection according to current national and local standards. All operations must be carried out by qualified personnel. WARNING Never make any connections in the pump terminal box unless electric supply circuits have been switched off for at least 5 minutes. -
Page 10: Operation
5 Operation 5.1 FOAMICO controller for Automatic cleaning Please see separate manual for the Control system. 5.2 Manuel cleaning Preparation: 1. Connect the hose to the coupling POS. E. figure 5.1 make sure the valve is closed. 2. Make sure the low-pressure valve/ gun at the end of the hose is closed 3. -
Page 11: Stop Of Operation
5.6 Stop of operation 1. Make sure that the injectors has been rinsed with clean water 2. ATTENTION! Set the handle POS. D fig 5.1. 3. Close the valve POS E fig. 5.1 4. Depressurize the hose by opening the low-pressure valve /gun. 5. -
Page 12: Troubleshooting / Failures
6 Troubleshooting / Failures 6.1 Troubleshooting. Fault Cause Action No rinsing pressure. Booster or main station not started. Start booster/or main station. Too many users on the same time. Check maximum number of users. The ball valve at the inlet of the system is Open the ball valve. -
Page 13: Failures Control System
It will dilute the chemical and result in none or bad foam quality and to low concentration ATTENTION! Non- return valves should be checked once every week. It is recommended to change every 1-2 year. Use only Original FOAMICO non-return valves. Automaic Satellit NEXT_701810-12_UK 27-08-2019... -
Page 14: Suction Filter / Chemical Hose
7.7 Suction filter / chemical hose. The suction filter for chemical should be clean once every week. It is recommended to change filter and chemical inlet hose every year. 8 Technical data Automatic Satellite Unit ASU150 ASU300 ASU450 Water connection: Min./max. -
Page 15: Spare Parts
9 Spare parts 9.1 Automatic satellite Station NEXT series Figure 9.1 Satellite Station enclosures Automaic Satellit NEXT_701810-12_UK 27-08-2019... - Page 16 Figure 9.1 Satellite Station overview Automaic Satellit NEXT_701810-12_UK 27-08-2019...
- Page 17 QTY. Description Description1 Beschreibung 1000910 Cabinet Main Station Gehäuse 1000996* 3 Injector block complete Model 1 3 Injektor- Block komplett 1000997* 3 Injector block complete Model 2 3 Injektor- Block komplett 1000998* 3 Injector block complete Model 3 3 Injektor- Block komplett 1000999* 3 Injector block complete Model 4...
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Page 18: Front Plate 1001922
9.2 Front plate 1001922 Figure 9.1 Satellite Station Front overview QTY. Description Description1 Beschreibung 1001921 Front plate Automatic Satellite Frontabdeckung 1000335 Handel Ø10 - 96mm Griff 1000353 Button Head Screw ISO 7380 - M4 x 8 --- 8N Schraube 1001739 HMI Modul HMI - Interface 1001807... -
Page 19: Motor Valve For Foam And Rinse
9.3 Motor valve for foam and rinse 1001360-150L/min. 1002176-300L/min. 1002177-450L/min. Figure 9.1 Motor valve overview Automaic Satellit NEXT_701810-12_UK 27-08-2019... - Page 20 QTY. Description Description1 Beschreibung 1000990 Ball gasket for for 3 injector system Kugeldichtung 1000988 Main part for 3 injector system Hauptteil für 1001368 Ball / shaft for Automatic block Kugle - Welle für 1000993 Plug and holder for Ball gasket Stopfen und Halter für 1000533 Bearing for shaft...
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Page 21: Outlet Pipe With Actuator Valve 1002055
9.4 Outlet pipe with actuator valve 1002055 Figure 9.4 Actuator valve overview QTY. Description Description1 Beschreibung 1001481 Pneumatic operated 1" RG ball valve Kugelventil mit Pneumatischer Aktuator 1002064 Pneumatic actuator Pneumatischer Aktuator 1002065 Solenoid valve 3-2 Valve Magnetventil 1001480 Ball valve 1"... -
Page 22: Manuel System For Foam And Rinse Circuit Part Number. 1000996-1000
9.6 Manuel system for foam and rinse circuit part number. 1000996-1000 Automaic Satellit NEXT_701810-12_UK 27-08-2019... - Page 23 Figure 9.2. Spare part list. Pipe system foam and rinse circuit QTY. Description Description1 Beschreibung 1000990 Ball gasket for for 3 injector system Kugeldichtung 1000988 Main part for 3 injector system Hauptteil für 1001003 Ball / shaft for 3 injector system Kugle - Welle für 1000989 Bottom part for...
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Page 24: Spare Parts Foam And Rinse Block, Positioning Ring, Injector
9.7 Spare parts foam and rinse block, positioning ring, injector Model- Function block. Positioning ring. Injector. 1. Injector 2. Injector 3. Injector Number Part no. Part no. Part no. 1001673 MS 0627-1 1000996 1000540 Foam Spray disinfection MS 0627-2 10009697 1001674 1000540 Foam Foam... -
Page 25: Electrical Diagram I/O Box 1001805
10 Electrical diagram I/O box 1001805 Figure 10.1 I/O overview Automaic Satellit NEXT_701810-12_UK 27-08-2019... - Page 26 Figure 10.2 I/O Main power connection. Automaic Satellit NEXT_701810-12_UK 27-08-2019...
- Page 27 Figure 10.3 I/O Intern and extern connection. Page 1 Figure 10.4 I/O Intern and extern connection. Page 2 Automaic Satellit NEXT_701810-12_UK 27-08-2019...
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Page 28: Flow Diagram Asu 150-300-450
11 Flow diagram ASU 150-300-450 Automaic Satellit NEXT_701810-12_UK 27-08-2019... - Page 29 Inlet Outlet A. Water inlet C1-C3. Chemical inlet D. Air inlet E. Outlet for rinse and foam manual Components 8. Check valve water 9. Rinse / foam block manual uses 10. Check valve chemical 11. Check valve air 12. Valve for air. foam 13.
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Page 30: Name Plate
12 Name plate 1. Company Name 8. Maximum pressure 2. Production date 9. Min/Max inlet pressure. 3. Serial number 10 Power 4. Item Number 11. Current 5. Model type 12. Voltage 6. Maximum allowed flow 13 Frequency 7. Maximum temperature in Celsius Automaic Satellit NEXT_701810-12_UK 27-08-2019... -
Page 31: Declaration Of Conformity
13 Declaration of Conformity Declaration of Conformity We FOAMICO declare under our sole responsibility that the Automatic Mainstation NEXT: AMS-150, AMS 300, AMS 450. Automatic Satellite NEXT: ASU -150, ASU – 300, ASU -450. to which this declaration relates, are in conformity with the Council Directives on the approximation of the laws of the EC Member States relating to Machinery (2006/42/EC).