FOAMICO MO 0145-4 Operation Manual

Mobile station with compressor
Table of Contents

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Operation Manual
FOAMICO NEXT
Mobile station with Compressor
MO 0145-4 (7011613).
Mobil station without Compressor X-AIR
MO 0145-4 (7011618).
1
MO 0145-4 NEXT 701613-18_UK
15-04-2019

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Summary of Contents for FOAMICO MO 0145-4

  • Page 1 Operation Manual FOAMICO NEXT Mobile station with Compressor MO 0145-4 (7011613). Mobil station without Compressor X-AIR MO 0145-4 (7011618). MO 0145-4 NEXT 701613-18_UK 15-04-2019...
  • Page 2: Table Of Contents

    8 Technical data 9 Spare parts Enclosure Mobile unit MO 0145- 4. With and without compressor Overview Mobile unit MO 0145-4 with compressor Overview Mobile unit MO 0-5 without compressor Pipe system Rinse and foam block Spare parts Rinse and foam block. 1001040-44 - 1001218 Spare parts Rinse and foam block.
  • Page 3 Spare parts: Air regulator complete with bracket 1001488 10 Electrical diagram 10.1 Spare parts Control box compressor 1001492 Flow diagram MS0145-0 – MS0145-5. With compressor 10.2 Flow diagram MO 0145-1 – 5 without compressor 10.3 11 Name plate 12 Declaration of Conformity MO 0145-4 NEXT 701613-18_UK 15-04-2019...
  • Page 4: Introduction

    This guarantee becomes void if changes or repairs have been implemented by non-authorized persons. Any claims under the guarantee will only be accepted if they are announced to FOAMICO immediately after the damage has been observed. This guarantee becomes void as soon as the system changes ownership.
  • Page 5: Safekeeping

    Should the manual get lost, please don’t hesitate to require another one from your agent. 1.5 Declaration of conformity We FOAMICO declare that this product is in conformity with the following directives: - Machinery (2006/42/EC) 2 Safety 2.1 Safety during operation of the system...
  • Page 6: Appropriate Utilization

    Rinsing with water, spreading foam and disinfection within the stated boundaries. Any other kind of application or use beyond this is considered to be inappropriate and deviant concerning the requirements, and may lead to dangerous situations. FOAMICO is not liable for any sequential damages brought about by this.
  • Page 7: Models And Symbols

    (e.g. acid) Foaming Foam Cleaning (e.g. Alkaline) Spray disinfection 3.2 Models. FOAMICO supplies this NEXT Mobil Unit in 6 different versions. The actually version can be seen at the nameplate (See 11) Model Nummer 1. Injector 2. Injector 3. Injector...
  • Page 8: Model Overview

    3.3 Model Overview Typ 1 Typ 2 MO 0145-1 MO 0145-2 Typ 3 Typ 4 MO 0145-3 MO 0145-4 Typ 5 Typ 0 MO 0145-5 MO 0145-0 MO 0145-4 NEXT 701613-18_UK 15-04-2019...
  • Page 9: Installation

    ATTENTION. At the supply pipe to the main station a valve and filter must be installed. We recommend using Original FOAMICO installations set. The water should be connected to the inlet shown in POS A. fig. ATTENTION! The pump must be filled with water and vented. If the pump runs dry it may be damaged.
  • Page 10: Supply Of Detergent And Sanitizer

    ** Concentration varies from detergent to detergent depending on viscosity. Above figures is based on a detergent with a viscosity as water. Install the nozzle POS G. Fig. 5.1 and install the suction hose POS G fig 5.1 Places the suction hose in the detergent container. MO 0145-4 NEXT 701613-18_UK 15-04-2019...
  • Page 11: Operation

    30 seconds. This is done by following the instructions in 5.2 rinsing operation” 5.4 Spray disinfection. 1. Mount the disinfection nozzle in the coupling at the low-pressure valve / gun (marked with yellow protection) MO 0145-4 NEXT 701613-18_UK 15-04-2019...
  • Page 12: Stop Of Operation

    2. ATTENTION! When not used the main station must be shut off. Turn the Handle POS D fig. 5.1 into stop position . Close the valves at POS E fig. 5.1 3. Depressurize the hose by opening the low-pressure valve /gun. 4. Disconnect the hose. MO 0145-4 NEXT 701613-18_UK 15-04-2019...
  • Page 13 D. Handle for selecting operation E. Connection for hose. Rinse and foam F. Advanced control panel G. connection for limiting nozzles. Adjust concentrations H. Pressure reducer for air I. Bleeding valve pump Low– or high- pressure -selection Table 5.1 MO 0145-4 NEXT 701613-18_UK 15-04-2019...
  • Page 14 • Discharge press: Actual discharge pressure from pump. (maximum setpoint 40 bar) • Resulting setpoint. Setpoint = inlet pressure + maximum pump pressure. (maximum setpoint 40 bar) • Inlet pressure: Actual measured inlet pressure. • Liquid temp.: water temperature in top of the pump. MO 0145-4 NEXT 701613-18_UK 15-04-2019...
  • Page 15: Troubleshooting / Failures

    Reset the unit. Turn the Handle POS. D fig 5.1 into position for 5 seconds. Turn the Handle POS. D fig 5.1 into rinse position . If this does not help and the green light at the pump is not illuminated check the MO 0145-4 NEXT 701613-18_UK 15-04-2019...
  • Page 16: The Pump Will Not Stop

    Reset the unit. Turn the Handle POS. D fig 5.1 into position for 5 seconds. The unit will start when there is water consumption Follow the instruction at the display to set it back to the home screen, fig. 5.2 MO 0145-4 NEXT 701613-18_UK 15-04-2019...
  • Page 17: Other Faults

    5 seconds. The unit will start when there is water consumption. 6.2.4 Other faults. Read the display and consult the Grundfos manual which were delivered together with the equipment. If this do not solve the problem Contact a service technician. MO 0145-4 NEXT 701613-18_UK 15-04-2019...
  • Page 18: Maintenance

    ATTENTION! Non- return valves should be checked once every week. It is recommended to change every 1-2 year. Use only Original FOAMICO non-return valves. 7.7 Suction filter / chemical hose. The suction filter for chemical should be clean once every week. It is recommended to change filter and chemical inlet hose every year.
  • Page 19: Technical Data

    Standard rinsing lance: Stainless steel Nozzle type 25/30. Standard foam nozzle type 1. Stainless steel Nozzle type 50/200 Alternative foam nozzle type 2. Stainless steel Nozzle type 65/150 Standard Sanitizer nozzle Stainless steel Nozzle type 40/30 MO 0145-4 NEXT 701613-18_UK 15-04-2019...
  • Page 20: Spare Parts

    9 Spare parts 9.1 Enclosure Mobile unit MO 0145- 4. With and without compressor Figure 9.1 Mobile station enclosures MO 0145-4 NEXT 701613-18_UK 15-04-2019...
  • Page 21: Overview Mobile Unit Mo 0145-4 With Compressor

    9.2 Overview Mobile unit MO 0145-4 with compressor Figure 9.2 Overview Mobile unit with compressor. MO 0145-4 NEXT 701613-18_UK 15-04-2019...
  • Page 22 Button Head Screw ISO 7380 - M6 x 12 Schraube 1000832 Pressure transmitter 1/2" male 25bar Druckmessumformer 1002031 Air release v. - PT1000 temp 1/2" Luft V.- PT1000 temp Table 9.2 Mobile unit with compressor spare parts MO 0145-4 NEXT 701613-18_UK 15-04-2019...
  • Page 23: Overview Mobile Unit Mo 0-5 Without Compressor

    9.3 Overview Mobile unit MO 0-5 without compressor MO 0145-4 NEXT 701613-18_UK 15-04-2019...
  • Page 24 1/4" x 1/4" male - male EPDM Rückschlagventil Luft Ø 6 mm – ¼" - Female Gerade Steckkupplung Ø 6 mm – ¼" IG 1000100 Air connection for hose Table 9.3 Mobile unit without compressor spare parts MO 0145-4 NEXT 701613-18_UK 15-04-2019...
  • Page 25: Pipe System Rinse And Foam Block

    Description1 Beschreibung 1000069 Ball valve 1/2" RG female female Kugelhahn 1/2" 1000037 Quick connect coupling 1/2"RG male Schnellkupplung 1/2" AG 1000060 O-Ring O-Ring 1000061 O-ring O-Ring Table 9.4 spare parts ball valve and quick coupling. MO 0145-4 NEXT 701613-18_UK 15-04-2019...
  • Page 26: Spare Parts Rinse And Foam Block. 1001040-44 - 1001218

    9.5 Spare parts Rinse and foam block. 1001040-44 - 1001218 Figure 9.5. Spare parts pipe system foam and rinse circuit MO 0145-4 NEXT 701613-18_UK 15-04-2019...
  • Page 27 Injector filter NEXT Mesh 32 Injektor Filter NEXT 1000495 Washer ISO 7089 - 6 Unterlegscheibe 1000192 Button Head Screw ISO 7380 - M5 x 10 Schraube Table 9.5. Spare part list pipe system foam and rinse circuit MO 0145-4 NEXT 701613-18_UK 15-04-2019...
  • Page 28: Spare Parts Rinse And Foam Block. 1001309-13

    9.6 Spare parts Rinse and foam block. 1001309-13 Abbildung 9.6 Ersatzteile Schaum-/Spülblock MO 0145-4 NEXT 701613-18_UK 15-04-2019...
  • Page 29 EN ISO 4762 M6 x 40 - 24N Innen-Sechskantschraube 1001674 Position disk Comp. f. 2 Foam+1 Des. mag. Position Scheibe 1001676 Button Head Screw M3 x 6 - 6 Schraube Table 9.6. Spare part list pipe system foam and rinse block MO 0145-4 NEXT 701613-18_UK 15-04-2019...
  • Page 30: Spare Parts Foam And Rinse Block, Positioning Ring, Injector

    MO 0145-3 1001311 1001673 1001008 Foam Spray disinfection Spray disinfection MO 0145-4 1001312 1001674 1001008 Foam Foam Spray disinfection MO 0145-5 1001313 1001675 1001008 Foam Foam Foam Part No. 1001673 Part No 1001674 Part No 1001675 MO 0145-4 NEXT 701613-18_UK 15-04-2019...
  • Page 31: Spare Parts: Air Regulator Complete With Bracket 1001488

    9.9 Spare parts: Air regulator complete with bracket 1001488 MO 0145-4 NEXT 701613-18_UK 15-04-2019...
  • Page 32: Electrical Diagram

    10 Electrical diagram MO 0145-4 NEXT 701613-18_UK 15-04-2019...
  • Page 33: Spare Parts Control Box Compressor 1001492

    3 x 400V Thermisches Motorschutzrelais 1700243 Contactor 6A -3P 400V AC Schuetz 1700244 Din socket for Help relay DIN-Buchse, klemmen 1700246 Retaining clip for Din socket Haltebügel für 1700245 Help relay 1P 24VDC 10A Hilfe Relais MO 0145-4 NEXT 701613-18_UK 15-04-2019...
  • Page 34: Flow Diagram Ms0145-0 - Ms0145-5. With Compressor

    10.2 Flow diagram MS0145-0 – MS0145-5. With compressor 10.3 Flow diagram MO 0145-1 – 5 without compressor MO 0145-4 NEXT 701613-18_UK 15-04-2019...
  • Page 35 7. Pressure transmitter 8. Check valve water 9. Rinse / foam block 10. Check valve chemical 11. Check valve air 13. Air regulator / pressure gauge 14. Air compressor 15. Ball valve for hose connection MO 0145-4 NEXT 701613-18_UK 15-04-2019...
  • Page 36: Name Plate

    8. Maximum pressure 2. Production date 9. Min/Max inlet pressure. 3. Serial number 10 Power 4. Item Number 11. Current 5. Model type 12. Voltage 6. Maximum allowed flow 13 Frequency 7. Maximum temperature in Celsius MO 0145-4 NEXT 701613-18_UK 15-04-2019...
  • Page 37: Declaration Of Conformity

    12 Declaration of Conformity Declaration of Conformity We FOAMICO declare under our sole responsibility that the MO NEXT 0127-0 - 5, MO NEXT 0227-0 - 5, MO NEXT 0145-1 – 5. MS NEXT 0112-1 – 5, MS NEXT 0127-1 – 5, MS NEXT 0227-1 – 5 MS NEXT 0327-1 - 5, MS NEXT 0427-1 –...

This manual is also suitable for:

70116137011618

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