FOAMICO B 270-22F-CRN 20-3 Operation Manual

Booster system

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Operation Manual
FOAMICO Booster Station
B 270-22 F – CRN 20-3 (7009065)
1
B 270-22-F+CRN 20-3 - 7009065_
UK – 27.09.2017

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Summary of Contents for FOAMICO B 270-22F-CRN 20-3

  • Page 1 Operation Manual FOAMICO Booster Station B 270-22 F – CRN 20-3 (7009065) B 270-22-F+CRN 20-3 - 7009065_ UK – 27.09.2017...
  • Page 2: Table Of Contents

    Content Introduction Condition of liability Guarantee conditions. Protection against frost Safekeeping Declaration of conformity Safety Safety during operation of the system Precautionary measures Appropriate utilization Installation Safety instructions for Mounting and Installation Location and Mounting Water supply Electrical Supply Operation Start procedure Stop procedure Troubleshooting...
  • Page 3: Introduction

    FOAMICO congratulates you with your new Booster system. B 270-22 are developed to connect to FOAMICO Cleaning systems, satellites S 0125. The Booster series are developed to be used for professional cleaning purpose. The system is manufactured mainly of high grad stainless steel. It is designed to meet today’s high hygiene standards.
  • Page 4: Safekeeping

    Should the manual get lost, please don’t hesitate to require another one from your agent 1.5 Declaration of conformity We FOAMICO declare that this product is in conformity with the following directives: - Machinery (2006/42/EC). - Electromagnetic compatibility (2004/108/EC).
  • Page 5: Precautionary Measures

    The pressure loss from the booster system to the satellite should be kept on a minimum. It is recommended to keep it under 1,50 bar. It is recommended to install a strainer and a stop valve just before the booster and satellite. Use FOAMICO filters and valves B 270-22-F+CRN 20-3 - 7009065_ UK –...
  • Page 6: Water Supply

    ATTENTION. At the supply pipe to the Booster a valve and filter must be installed. We recommend using Original FOAMICO installations set. The water should be connected to the inlet shown in POS A fig. 4.1 ATTENTION! The pump must be filled with water and vented. If the pump runs dry it may be damaged.
  • Page 7: Operation

    4 Operation 4.1 Start procedure ATTENTION! Do not start the Booster station until the pipe system has been filled with water and vented. Do not start the booster station until the pump has been filled with water and vented. Open the vent valve POS D fig.
  • Page 8 FIGURE. 4.2 Display photo Pump stopped • Operating mode: Stop. Pump is stopped • Resulting setpoint. Setpoint = inlet pressure + maximum pump pressure. (maximum setpoint 24 bar) • Inlet pressure: Actual measured inlet pressure. • Liquid temp.: water temperature in top of the pump. FIGURE.
  • Page 9: Troubleshooting

    5 Troubleshooting Fault Cause Action No rinsing pressure. Booster or main station not started. Start booster/or main station. Too many users on the same time. Check maximum number of users. The ball valve at the inlet of the system is Open the ball valve.
  • Page 10: Red Light Illuminated At The Pump

    5.1.3 Red light illuminated at the pump The pump does not start or has suddenly stopped and the red light is illuminated, then investigates the following: -Dry run – Limit 1 exceeded: Is the supply pressure higher than 2 bar? Limit 1 exceed: The inlet pressure has been lower than 0,6 bar for more than 3 seconds.
  • Page 11: Other Faults

    Check the temperature setting for the water supply. Maximum water temperature is 70°C/158°F?. -ATTENTION: Before it is possible to reset the system it must cool down to below 80°C/176°F. This may take 15-25 minutes Reset the unit. Turn the Switch POS. C fig 5.1 into “0” position for 5 seconds. The unit will start when there is water consumption Follow the instruction at the display to set it back to the home screen, fig.
  • Page 12: Maintenance

    ATTENTION! Non- return valves should be checked once every week. It is recommended to change every 1-2 year Use only Original FOAMICO non-return valves. 6.7 Suction filter / chemical hose. The suction filter for chemical should be clean once every week. It is recommended to change filter and chemical inlet hose every year.
  • Page 13: Technical Data

    7 Technical data Water: Unit B 270-22F + CRN 20-3 Min./max. inlet pressure 2/10 Max outlet pressure Max. water consumption l/min. Max. Temperature °C Pipe dimension inlet inch 1,5” Pipe dimension outlet inch 1,5” Power Supply: Standard voltage Max power consumption Nominal current 29,6-23,2 Fuse...
  • Page 14: Spare Parts

    8 Spare parts 8.1 Booster B 270-22 + CRN 20-3 *** All Measurements are average B 270-22-F+CRN 20-3 - 7009065_ UK – 27.09.2017...
  • Page 15 Figure 8.1 Booster B 270-22-F+CRN 20-3 - 7009065_ UK – 27.09.2017...
  • Page 16 QTY. Description Description1 Beschreibung 1000147 Machine support Ø76x16x070 Maschinenfüsse 1000246 Flexible Coupling 2" Victaulic Klemmen für pumpen 1002101 Check valve 1½" Rückschlagventil 1000144 Pressure transmitter 1/2" male 40bar Druckmessumformer 1000248 Expansion tank ½" RG Female 15,5 bar Expansion Gefäß 1000077 Nipple 1/2"...
  • Page 17: Wiring Diagram

    9 Wiring diagram The electrical diagram is delivered as a separate part of the manuals 9.1 Flow diagram. In and outlets A. Water inlet B. Water outlet for satellite connection Components 2. Feed pump 3. Pump 4.Temperature transmitter TP1000 5. Check valve water 7.
  • Page 18: Name Plate

    10 Name Plate 1. Company Name 8. Maximum pressure • • 2. Production date 9. Min/Max inlet pressure. • • 3. Serial number 10 Power • • 4. Item Number 11. Current • • 5. Model type 12. Voltage • •...
  • Page 19: Declaration Of Conformity

    11 Declaration of Conformity Declaration of Conformity We FOAMICO declare under our sole responsibility that the MO NEXT 0127-0 - 5, MO NEXT 0227-0 - 5, MO NEXT 0145-1 – 5. MS NEXT 0115-1 – 5, MS NEXT 0127-1 – 5, MS NEXT 0227-1 – 5 MS NEXT 0327-1 - 5, MS NEXT 0427-1 –...

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