Lincoln Electric TITAN 701 Operating Manual
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Lincoln Electric TITAN 701 Operating Manual

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IM 6004
September 2005
OPERATING MANUAL
TITAN 701
Part No: K32016-1
SAFETY DEPENDS ON YOU
Lincoln Electric welders are designed and built with safety in mind. However, your overall safety can be
increased by proper installation and thoughtful operation on your part. Read and observe the general safety
precautions on page 2 and follow specific installation and operating instructions included in this manual.
Most importantly, think before you act and be careful.
THE LINCOLN ELECTRIC COMPANY
(AUSTRALIA) PTY. LTD.
A.B.N. 36 000 040 308
SYDNEY. AUSTRALIA
A Subsidiary of
THE LINCOLN ELECTRIC CO. U.S.A.
Associated Subsidiaries in Australasia, Asia, Canada, Europe, North and South America.
THE WORLD'S LEADER IN WELDING AND CUTTING PRODUCTS

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  • Page 1 Part No: K32016-1 SAFETY DEPENDS ON YOU Lincoln Electric welders are designed and built with safety in mind. However, your overall safety can be increased by proper installation and thoughtful operation on your part. Read and observe the general safety precautions on page 2 and follow specific installation and operating instructions included in this manual.

  • Page 2: Arc Welding Safety Precautions

    This can create fire hazards or including the material safety data sheet (MSDS) and overheat lifting chains or cables until they fail. follow your employer’s safety practices. h. Also see Item 7c. e. Also see Item 7b. Page 2 Titan 701 IM 6004...
  • Page 3 3. Should the primary cord be damaged, a special cord is required, and is available from Lincoln Electric. 4. Parts should be ordered from Lincoln, its offices or the nearest Authorised Field Service Shop. (The “Lincoln Service Directory”...

  • Page 4: Welding, Emf & Pacemakers

    (This is also a good different from you and your pacemaker. practice to eliminate a common problem on welding - a poor work connection. • Do not work next to the welding power source. Page 4 Titan 701 IM 6004...

  • Page 5: Instructions For Electromagnetic Compatibility

    British Standard EN 50199) according to the manufacturer’s recommendations.If interference • for using with other Lincoln Electric/LiquidArc equipment. occurs, it may be necessary to take additional precautions such as filtering the mains supply. Consideration should be given to •...

  • Page 6: Product Description

    PRODUCT DESCRIPTION Technical Specifications - Titan 701 [K32016-1] Input - Diesel Engine Make / Model Description Speed (RMP) Displacement Starting System Capacities Deutz 3 cylinder High Idle 1890 2.83L 12VDC battery Fuel 95L F3L912 33kw (44 HP) Full Load 1800 (173 cu in) &...

  • Page 7: Safety Precautions

    Titan 701 machines cannot be stacked. WARNING Angle of Operation To achieve optimum engine performance the Titan 701 should be run in a level position. The maximum angle of operation for the Do not attempt to use this equipment until you have thoroughly...

  • Page 8: Battery Connection

    Note: Before starting the engine, open the fuel shutoff valve (pointer to be in line with hose). An incorrect arrestor may lead to damage to the engine or adversely affect performance. Page 8 Titan 701 IM 6004...

  • Page 9: Welding Terminals

    The Australian Standard AS/NZS 3000 lists a number of alternate means of grounding electrical equipment. A machine grounding stud marked with the symbol is provided on the front of the welder. IM 6004 Titan 701 Page 9...

  • Page 10: General Description

    Gauge for fuel level. • Engine hour meter standard on all models. The Titan 701 is rated at 500 amps, 40 VDC at 100% duty cycle and 600 amps, 30 VDC at 40% duty cycle. The maximum open • Extended range 95L (25 US gallon) fuel tank.
  • Page 11 NOTES IM 6004 Titan 701 Page 11...

  • Page 12: Controls And Settings

    Controls and Settings All welder and engine controls are located on the case front panel. Refer to Figure B.1 and the explanations that follow. Figure B.1 Case Front Panel Controls Page 12 Titan 701 IM 6004...

  • Page 13: Start Pushbutton

    60-90V) than when the arc is established and welding current is drawn (20-35V). Consequently, the greatest danger occurs when handling the electrodes and the electrode holder between welding operations, such as when changing electrodes. IM 6004 Titan 701 Page 13...

  • Page 14: Safety Instructions

    (lever to be in line with the hose). Check for proper oil level. Close engine compartment door. Titan 701. Remove all plugs connected to the AC power receptacles. Do not attempt to use this equipment until you have thoroughly read all operating and maintenance manuals Set the RUN/STOP switch to “RUN”.

  • Page 15: Welder Operation

    The tungsten may then be scratched on the work piece to restrike a no- load period of 4 minutes. the arc. The Titan 701 can be used in a wide variety of DC TIG welding Stick CC Mode applications. If a high frequency start is desired, the K930-2 TIG Module can be used with the Titan 701.

  • Page 16: Arc Gouging

    (14AWG) 4.0 mm (12AWG) 6.0 mm (10AWG) 10.0 mm (8AWG) 16.0 mm (6AWG) 25.0 mm (4AWG) 15/14 230/240 3 400 (60) (75) (150) (225) (350) (600) Conductor size is based on maximum 2.0% voltage drop Page 16 Titan 701 IM 6004...

  • Page 17: Output Characteristics

    Output Characteristics Titan 701 Output Curves ACCESSORIES Optional Field Installed Accessories Required Ether tank is not provided with kit. (Cannot be used with K1858-1 Service Indicator Kit at the same time). AS4352-4 POWER PLUG - Provides a plug 230/240V,16A. K899-1 SPARK ARRESTOR KIT - Easily mounts to standard muffler.

  • Page 18: Routine And Periodic Maintenance

    Engine Oil and Filter b) Air Cleaner c) Fuel Filter - and Delivery System d) Alternator Belt e) Battery f) Cooling System Refer to Table D.1 at the end of this section for various engine maintenance components. Page 18 Titan 701 IM 6004...

  • Page 19: Fuel Pre-Filter/Water Separator Assembly

    Make sure its flange rests on the O-ring. Screw on the cap ring and tighten hand tight. Remember to open the fuel shutoff valve (lever in line with the hose) before starting the engine. IM 6004 Titan 701 Page 19...

  • Page 20: Connecting A Battery Charger

    BATTERY ACID CAN BURN EYES AND SKIN. necessary. WARNING • Wear gloves and eye protection and be careful when working near battery. Follow instructions printed on battery. Do not attempt to polish slip rings while the engine is running. Page 20 Titan 701 IM 6004...
  • Page 21 1174418 Purolator PER2168 Napa 1820 Fram PH3776 Fuel Filter Element Deutz 1174423 Purolator PC42 Napa 3358 Fram P4102 Water Separator Element Lincoln M16890-C Stanadyne 31572 Fuel Pre-Filter Screen Lincoln M16890-B Stanadyne 29575 Battery Group IM 6004 Titan 701 Page 21...

  • Page 22: Troubleshooting Guide

    How To Use Troubleshooting Guide WARNING Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorised repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.

  • Page 23: Engine Problems

    If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorised Field Service Facility for technical troubleshooting assistance before you proceed. IM 6004 Titan 701 Page 23...
  • Page 24 Operation Manual Page 24 Titan 701 IM 6004...
  • Page 25 - engines with positive ignition observed. - ignition systems (high electrical voltage) When cleaning with fluids, all electrical com- You must avoid contact at all times! ponents are to be covered impermeably. IM 6004 Titan 701 Page 25...
  • Page 26 Page 26 Titan 701 IM 6004...
  • Page 27 Index IM 6004 Titan 701 Page 27...
  • Page 28 General Page 28 Titan 701 IM 6004...

  • Page 29: Engine Description

    Engine Description 2.1 Model IM 6004 Titan 701 Page 29...
  • Page 30 Engine Description 2.2 Engine Illustrations Page 30 Titan 701 IM 6004...
  • Page 31 Engine Description 2.3 Lube Oil Circuit 2.4 Fuel System Schematic IM 6004 Titan 701 Page 31...
  • Page 32 Engine Description 2.5 Engine Cooling Page 32 Titan 701 IM 6004...

  • Page 33: Engine Operation

    Engine Operation 3.1 Commissioning IM 6004 Titan 701 Page 33...
  • Page 34 Engine Operation 3.1 Commissioning Page 34 Titan 701 IM 6004...
  • Page 35 Engine Operation 3.2 Starting Engine Operation 3.3 Monitoring Systems IM 6004 Titan 701 Page 35...
  • Page 36 Engine Operation 3.4 Stopping Page 36 Titan 701 IM 6004...

  • Page 37: Operating Conditions

    Engine Operations 3.5 Operating Conditions 3.5.2 High Ambient Temperatures, High Altitude 25 901 1 IM 6004 Titan 701 Page 37...

  • Page 38: Operating Media

    °F °C 26441 1 Legend: Summer diesel fuel Winter diesel fuel Ambient Proportion of Kerosene to be Mix in tank only. Fill with the appropriate amount of kerosene first, then add the diesel fuel. Page 38 Titan 701 IM 6004...

  • Page 39: Maintenance Schedule

    1000 1000 max. 0297 7224 0,15 mm 0.006 in Std. ca. 15 mm 0.6 in. 125- 2000 1000 1000 Stop the engine before carrying out any maintenance work. max. BF 4/6L 913/C/T 0297 4070 IM 6004 Titan 701 Page 39...
  • Page 40 3250 3125 3500 3375 3750 3625 3875 4000 4125 4250 4375 4500 4750 4625 5000 4875 5250 5125 5375 5500 5625 5750 The maintenance jobs duly completed can be recorded in the above table. Page 40 Titan 701 IM 6004...
  • Page 41 6250 6125 6500 6375 6625 6750 6875 7000 7125 7250 7500 7375 7750 7625 7875 8000 8125 8250 8375 8500 8625 8750 The maintenance jobs duly completed can be recorded in the above table. IM 6004 Titan 701 Page 41...

  • Page 42: Service And Maintenance

    Do not let used oil run into the mark, more oil must be added. soil but catch it in a container ready for The oil level must not fall below the " M IN" marking. proper disposal. Page 42 Titan 701 IM 6004...
  • Page 43 Check and if necessary replace cover seal 4. Screw in oil drain plug 1 with new seal 5. Fit new filter insert. Screw on cover with sealing ring 6. Check for leaks and check the oil pressure during a test run. IM 6004 Titan 701 Page 43...
  • Page 44 Service and Maintenance 6.2 Fuel System Page 44 Titan 701 IM 6004...

  • Page 45: Cooling System

    - Ser vice switc h the yellow pilot light comes on when the engine is running. • After carrying out service work, reset the signal by pressing the button on the service indicator. IM 6004 Titan 701 Page 45...

  • Page 46: Combustion Air Filter

    D-42 826 Remscheid trigger. Check tension and change belts only When new V-belts are fitted, check the belt tension with the engine off. Refit belt guard, after ca. 15 minutes running time. if provided. Page 46 Titan 701 IM 6004...
  • Page 47 Crankshaft Position 2: Turn crankshaft one full revolution (360°). Adjust clearance of valves m ark e d in bl ack on schematic. 26 055 1 IM 6004 Titan 701 Page 47...
  • Page 48 Keep sparks and naked flames away from the battery. Do not allow battery acid to come into contact with skin or clothing. Wear protective goggles. Do not rest tools on the battery. Page 48 Titan 701 IM 6004...

  • Page 49: Engine Cleaning

    • Always use proper lifting tackle 1 when welded. transporting the engine. • After transportation and before commissioning of the engine: Remove transport eyes 2. Use only the correct lifting tackle. 6.8 Engine Cleaning IM 6004 Titan 701 Page 49...

  • Page 50: Faults, Causes And Remedies

    • I/C/R Oil filter defective • • • Incorrect SAE class or grade of engine lube oil • • Compression pressure too low • • • • • • Oil in combustion chamber • Page 50 Titan 701 IM 6004...
  • Page 51 Engine Preservation 8.1 Preservation IM 6004 Titan 701 Page 51...

  • Page 52: Technical Specifications

    150 ± 10 Nm Oil drain plug - cast iron oil pan M22 x 1,5 100 ± 10 Nm Oil drain plug - sheet metal oil pan M30 x 1,5 Injection valve mounting 25Ö30 Nm Page 52 Titan 701 IM 6004...

  • Page 53: Dimension Print

    Dimension Print IM 6004 Titan 701 Page 53...
  • Page 54 NOTES Page 54 Titan 701 IM 6004...
  • Page 55 AP-219 Operative: Jan 2005 TITAN 701 Supersedes: K32016-1 Model Index DO NOT attempt to use this Parts List for machine if its code NUMBERS IN THE TABLE BELOW INDICATE WHICH number is not listed. Contact the Service Department for any COLUMN TO USE IN EACH PARTS LIST FOR EACH code numbers not listed.
  • Page 56 AP-219C1 Operative: Jan 2005 Casework Assembly Supersedes: Airbox Details AG3749 (A22.12.04M) Page 56 Titan 701 IM 6004...
  • Page 57 AS4861 Output Panel Assy AL2751 Fastener Button T14659-1 Rating Nameplate Engraved AM3751-1E Air Intake Seal M17627 Airbox L10919 Case Back AL2747 Square Nut #10-24 AM3055-43 3/16” Whit x 1.75” RH Screw Band Clamp S17480 IM 6004 Titan 701 Page 57...
  • Page 58 AP-219C3 Operative: Jan 2005 Casework Assembly Supersedes: AG3749 (A22.12.04M) Page 58 Titan 701 IM 6004...
  • Page 59 Nut, bolt and washer sizes are given so they may be procured locally. ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9 Thread Rolling Screw S9225-66 Speednut T11525-5 Roof AG1464 Left Side Panel AL2733 Engine Case Side AL2734 IM 6004 Titan 701 Page 59...
  • Page 60 AP-219D1 Operative: Jan 2005 General Assembly Supersedes: 4 5 6 10 5 AG1470 (A22.12.04M) Page 60 Titan 701 IM 6004...
  • Page 61 Slide in Grommet S18543-5 5/16”-18 x 0.63” Forming Screw S9225-26 LH Fuel Tank Rail M16889-1 Cable - Chassis to lock AM3040C570 Cable - Battery Neg. to Block AM3645-2 Chassis AG1466 Battery & Tray Assy L8904-3 IM 6004 Titan 701 Page 61...
  • Page 62 Operative: Jan 2005 General Assembly Supersedes: 2 1415 4 5 6 "B" "B" 17 18 VIEW "B" W "B" 2 14 25 DET T AIL VIE AIL VIEW W "B "B" " AG1470 (A22.12.04M) Page 62 Titan 701 IM 6004...
  • Page 63 AP-219D4 Operative: Jan 2005 Supersedes: # Indicates a change this printing. * Items not illustrated. Use only the parts marked “X” in the column under the Recommended Spare Parts are highlighted in bold heading number called for in the model index page. Nut, bolt and washer sizes are given so they may be procured locally.
  • Page 64 AP-219E Operative: Jan 2005 Control Panel Assembly Supersedes: AL2750 (A8.09.04M) Page 64 Titan 701 IM 6004...
  • Page 65 5/32” Dia Springwasher E106A9 5/32” UNC Hex Nut AM3055-66 Fastener Button T14659-1 Sealing Boot S22061-3 Light Globe 18V AT2997-2 12V S/Pole Chargeover Relay AT3632-2 3/16” Flatwasher S9262-27 3/16” Springwasher E106A1 3/16” UNC Hex Nut AM3055-76 IM 6004 Titan 701 Page 65...

  • Page 66: Wiring Diagram

    Wiring Diagram Page 66 Titan 701 IM 6004...
  • Page 67 NOTES IM 6004 Titan 701 Page 67...

  • Page 68: Limited Warranty

    On occasion, purchasers authorised Kubota service dealer) may ask Lincoln Electric for advice or information about their use of our products. We One Year* respond to our customers based on the best information in our possession at that time.

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K32016-1

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