300 ampere ac/dc arc welding power source for tungsten inert gas and stick electrode welding (30 pages)
Summary of Contents for Lincoln Electric TITAN 701 II Series
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Part No: K32016-2 SAFETY DEPENDS ON YOU Lincoln Electric welders are designed and built with safety in mind. However, your overall safety can be increased by proper installation and thoughtful operation on your part. Read and observe the general safety precautions on page 2 and follow specific installation and operating instructions included in this manual.
PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. READ AND UNDERSTAND BOTH THE SPECIFIC INFORMATION GIVEN IN THE OPERATING MANUAL FOR THE WELDER AND/OR OTHER EQUIPMENT TO BE USED AS WELL AS THE FOLLOWING GENERAL INFORMATION. ARC WELDING SAFETY PRECAUTIONS ARC RAYS can burn ELECTRIC SHOCK can kill 1.
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3. Should the primary cord be damaged, a special cord is required, and is available from Lincoln Electric. 4. Parts should be ordered from Lincoln, its offices or the nearest Authorised Service Facilities. (The “Lincoln Service Directory”...
WELDING, EMF & PACEMAKERS All welders should follow safe practices that minimise their Welders with pacemakers exposure to electric and magnetic fields (EMF). There is no question that the fields in arc welding can interfere For welders wearing implanted pacemakers, safe welding with a pacemakers function.
British Standard EN 50199) according to the manufacturer’s recommendations.If interference • for using with other Lincoln Electric/LiquidArc equipment. occurs, it may be necessary to take additional precautions such as filtering the mains supply. Consideration should be given to •...
Read this entire installation section before you start installation. Stacking Safety Precautions Titan 701 II machines cannot be stacked. WARNING Angle of Operation To achieve optimum engine performance the Titan 701 II should be run in a level position. The maximum angle of operation for the Do not attempt to use this equipment until you have thoroughly Deutz engine is 30 degrees fore and aft, 40 degrees right and 45 read all operating and maintenance manuals supplied with your...
Towing Fuel Cap The recommended trailer for use with this equipment for road, Remove the plastic cap covering from the Fuel Tank Filler neck in-plant and yard towing by a vehicle is Lincoln’s K953-1. If the and install the Fuel Cap. user adapts a non-Lincoln trailer, he must assume responsibility that the method of attachment and usage does not result in a WARNING...
Welding Terminals Auxiliary Power Receptacles The auxiliary power capacity of the Titan 701 II is 3.4kVA of The Titan 701 II is equipped with 3 output studs, one positive (+) 60Hz single phase power protected by a circuit breaker. The and two negative (-).
General Description Design Features and Advantages for CAUTION Welding • Excellent DC multi-purpose welding for stick, TIG, Flux- Safe working practices should always be followed. cored wire and arc gouging applications. • 30 to 700 amps output in seven slope-controlled ranges for out-of position and pipe electrodes, one high inductance Lincoln’s Titan 701 II is a diesel engine driven welder, offering...
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NOTES IM 6008A Titan 701 Series II Page 11...
Controls and Settings All welder and engine controls are located on the case front panel. Refer to Figure B.1 and the explanations that follow. Figure B.1 Case Front Panel Controls Page 12 Titan 701 Series II IM 6008A...
Engine Controls (Items 1 Through to 9) 9. FINE OUTPUT CONTROL The ‘Fine Output Control” provides for the final adjustment to the 1. RUN STOP SWITCH welding current selection. 230V power zone indicates where welding output on simultaneous auxiliary power are available. Toggling the switch to the RUN position energises the fuel solenoid, hour meter and rotor flashing circuit.
OPERATING INSTRUCTIONS Safety Instructions Engine Operation Read and understand this entire section before operating your Starting The Engine Titan 701 II. WARNING Open the engine compartment door and check that the fuel shut off valve located screwed into the fuel filter housing is in the open position (lever to be in line with the hose).
Welder Operation To initiate a weld, the course and fine output control knobs must be set for the desired current. the tungsten electrode is then scratched on the work which establishes the arc. Duty Cycle To stop the arc, simply lift the TIG torch away from the work piece. The tungsten may then be scratched on the work piece to restrike Duty Cycle is the the ratio of the uninterrupted on-load duration to the arc.
Innershield ® (FCAW-SS) with LN-25 Arc Gouging For optimal performance use Titan 701 II’s Low Inductance (-) Wire Feeder output stud. Set the “OUTPUT” fine and Course controls to adjust output Connection Of The LN-25 To The Titan 701 II current to the desired level for the gouging electrode being used CAUTION according to the ratings in the following table:...
Required Ether tank is not provided with kit. (Cannot be used with or supported by Lincoln Electric. K1858-1 Service Indicator Kit at the same time). K32026-1 115V outlet kit...
MAINTENANCE WARNING Air Filter WARNING • Have a qualified technician do the maintenance and troubleshooting work. EXCESSIVE AIR FILTER RESTRICTION WILL RESULT IN • Turn the engine off before working inside the machine. REDUCED ENGINE LIFE. • Remove guards only when necessary and replace them when the maintenance requiring their removal is complete.
Fuel Filters Water Separator Element WARNING The water separator element is a two stage filter with a special filtration/water separating media, and an expanded water reservoir providing maximum protection against water in the fuel. The recommended change interval for the water separator When working on the fuel system: element is 1000 hours.
Cooling System Preventing Electrical Damage When replacing, jumping, or otherwise connecting the The cooling system of the Deutz engine needs to be checked and battery to the battery cables, the proper polarity must be cleaned periodically. Consult the engine owner manual for the observed.
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Table D.1 Engine Maintenance Components ITEM MAKE PART NUMBER Air Cleaner Element Donaldson P181052 A302C Cooling Blower Belt Lincoln T13536-3 Gates 7585 Oil Filter Element Deutz 1174418 Purolator PER2168 Napa 1820 Fram PH3776 Fuel Filter Element Deutz 1174423 Purolator PC42 Napa 3358 Fram...
How To Use Troubleshooting Guide WARNING Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorised repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.
TROUBLESHOOTING GUIDE Observe all Safety Guidelines detailed throughout this manual PROBLEM / TROUBLE POSSIBLE CAUSE REMEDY ENGINE PROBLEMS Major Physical or Electrical 1. Contact your Local Lincoln Authorised Field Damage is Evident. Service Facility. Engine will not crank. 1. Battery low. 2.
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Operation Manual Page 24 Titan 701 Series II IM 6008A...
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Safety Guidelines / Accident Prevention ° Please read and observe the information ° Unauthorized engine modifications will in- given in this Operation Manual. This will validate any liability claims against the manu- enable you to avoid accidents, preserve the facturer for resultant damage. manufacturerês warranty and maintain the Manipulations of the injection and regulating system may also influence the performance...
Routine Maintenance 5.1 Maintenance Schedule check Operating hours (OP) Once clean every every Section after 10 OH change daily 50-150 1000 2000 3000 5000 Operation • Oil level in engine / separate container 6.1.2 • • Engine leaks • • Oil bath- and dry type air cleaners 3) 4) 6.3/6.4 •...
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Routine Maintenance 5. 3 Completed Maintenance Jobs Hours Date Signature / Stamp Hours Date Signature / Stamp Ö 50-150* 1000 1250 1125 1375 1500 1625 1750 1875 2000 2115 2250 2375 2500 2750 2625 * Commissioning new and overhauled engines. The maintenance jobs duly completed can be recorded in the above table.
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Routine Maintenance 5.3 Completed Maintenance Jobs Signature / Stamp Signature / Stamp Hours Date Hours Date 6000 5875 6250 6125 6500 6375 6625 6750 6875 7000 7125 7250 7500 7375 7750 7625 7875 8000 8125 8250 8375 8500 8625 8750 The maintenance jobs duly completed can be recorded in the above table.
Service and Maintenance 6.1 Lubrication System Page 42 Titan 701 Series II IM 6008A...
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Service and Maintenance 6.1 Lubrication System IM 6008A Titan 701 Series II Page 43...
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Service and Maintenance 6.2 Fuel System Page 44 Titan 701 Series II IM 6008A...
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Service and Maintenance 6.3 Cooling System IM 6008A Titan 701 Series II Page 45...
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Service and Maintenance 6.4 Combustion Air Filter 6.5 Belt Drives Page 46 Titan 701 Series II IM 6008A...
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Service and Maintenance 6.6 Adjustments IM 6008A Titan 701 Series II Page 47...
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Service and Maintenance 6.7 Accessories in [kg/ l] in[°BÈ (BaumÈgrad)*] State of Charge Normal Tropics Normal Tropics 1,28 1,23 Fully charged Half charged, recharge 1,20 1,12 Discharged, recharge immediately 1,12 1,08 * Measurement of electrolyte density in ° B´ (Baum´grad) is out of date and rarely used today . The gases emitted by the battery are explosive! Keep sparks and naked flames away from the battery.
Service and Maintenance 6.7 Acessories Notes on the three-phase system: • Never disconnect the cables between battery, alternator and regulator while the engine is r unn i ng. • If, however, it is necessary to start and operate the engine without the battery, disconnect the regulator from the alternator before starting.
Faults, Causes and Remedies 7.1 Diagnosis Chart Fault Remedy Engine fails or is difficult to start Inspect Engine starts but runs unevenly or stalls Adjust Engine overheats. Temperature monitor gives warning Replace Engine gives poor performance Clean Engine not firing on all cylinders Top up Engine has little or no oil pressure Lower level...
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Engine Preservation 8.1 Preservation IM 6008A Titan 701 Series II Page 51...
Technical Specifications 9.1 Engine Specs & Settings Model F3L 912 Numbers of cylinders Cylinder arrangement vertical in line Bore [mm] Stroke [mm] Total displacement 2827 Compression ratio Working cycle 4-stroke diesel induction engine Combustion system direct injection Direction of rotation counterclockwise Weight incl.
Dimension Print IM 6008A Titan 701 Series II Page 53...
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NOTES Page 54 Titan 701 Series II IM 6008A...
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AP-222 Operative: Feb 2007 TITAN 701 Series II Supersedes: Oct 2006 K32016-2 Model Index DO NOT attempt to use this Parts List for machine if its code NUMBERS IN THE TABLE BELOW INDICATE WHICH number is not listed. Contact the Service Department for any COLUMN TO USE IN EACH PARTS LIST FOR EACH code numbers not listed.
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AP-222C1 Operative: Jan 2005 Casework Assembly Supersedes: Airbox Details AM3863 (A18.10.06M) Page 56 Titan 701 Series II IM 6008A...
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AP-222C2 Operative: Oct 2006 Supersedes: # Indicates a change this printing. * Items not illustrated. Use only the parts marked “X” in the column under the Recommended Spare Parts are highlighted in bold heading number called for in the model index page. Nut, bolt and washer sizes are given so they may be procured locally.
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AP-222C3 Operative: Oct 2006 Casework Assembly Supersedes: AM3863 (A18.10.06M) Page 58 Titan 701 Series II IM 6008A...
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AP-222C4 Operative: Oct 2006 Supersedes: # Indicates a change this printing. * Items not illustrated. Use only the parts marked “X” in the column under the Recommended Spare Parts are highlighted in bold heading number called for in the model index page. Nut, bolt and washer sizes are given so they may be procured locally.
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AP-222D1 Operative: Oct 2006 General Assembly Supersedes: AG1501 (A25.10.06M) Page 60 Titan 701 Series II IM 6008A...
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AP222D2 Operative: Oct 2006 Supersedes: # Indicates a change this printing. * Items not illustrated. Use only the parts marked “X” in the column under the Recommended Spare Parts are highlighted in bold heading number called for in the model index page. Nut, bolt and washer sizes are given so they may be procured locally.
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AP-222D3 Operative: Oct 2006 General Assembly Supersedes: AG1470 (A22.12.04M) Page 62 Titan 701 Series II IM 6008A...
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AP-222D4 Operative: Oct 2006 Supersedes: # Indicates a change this printing. * Items not illustrated. Use only the parts marked “X” in the column under the Recommended Spare Parts are highlighted in bold heading number called for in the model index page. Nut, bolt and washer sizes are given so they may be procured locally.
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AP-222E Operative: Feb 2007 Engine Assembly Supersedes: AG1500 (A07.03.07M) Page 64 Titan 701 Series II IM 6008A...
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AP-222E Operative: Feb 2007 Supersedes: # Indicates a change this printing. * Items not illustrated. Use only the parts marked “X” in the column under the Recommended Spare Parts are highlighted in bold heading number called for in the model index page. Nut, bolt and washer sizes are given so they may be procured locally.
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AP-222F Operative: Feb 2007 Fuel Solenoid Assembly Supersedes: 50 49 AG1500 (A07.03.07M) Page 66 Titan 701 Series II IM 6008A...
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AP-222F Operative: Feb 2007 Supersedes: # Indicates a change this printing. * Items not illustrated. Use only the parts marked “X” in the column under the Recommended Spare Parts are highlighted in bold heading number called for in the model index page. Nut, bolt and washer sizes are given so they may be procured locally.
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AP-222G Operative: Feb 2007 Generator Assembly Supersedes: AL2744-3 (A21.03.07M) Page 68 Titan 701 Series II IM 6008A...
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AP-222G Operative: Feb 2007 Supersedes: # Indicates a change this printing. * Items not illustrated. Use only the parts marked “X” in the column under the Recommended Spare Parts are highlighted in bold heading number called for in the model index page. Nut, bolt and washer sizes are given so they may be procured locally.
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AP-222H Operative: Jan 2005 Control Panel Assembly Supersedes: AL2750 (A8.09.04M) Page 70 Titan 701 Series II IM 6008A...
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AP-222H Operative: Jan 2005 Supersedes: # Indicates a change this printing. * Items not illustrated. Use only the parts marked “X” in the column under the Recommended Spare Parts are highlighted in bold heading number called for in the model index page. Nut, bolt and washer sizes are given so they may be procured locally.
Briggs & Stratton Briggs & Stratton for 5 years. The business of The Lincoln Electric Company is manufacturing and selling high quality service dealer). welding equipment, consumables, and cutting equipment. Our challenge is to meet the...
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