Lincoln Electric TITAN 701 II Series Operating Manual
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Lincoln Electric TITAN 701 II Series Operating Manual

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IM 6008A
February 2007
OPERATING MANUAL
TITAN
701 Series II
TM
Part No: K32016-2
SAFETY DEPENDS ON YOU
Lincoln Electric welders are designed and built with safety in mind. However, your overall safety can be
increased by proper installation and thoughtful operation on your part. Read and observe the general safety
precautions on page 2 and follow specific installation and operating instructions included in this manual.
Most importantly, think before you act and be careful.
THE LINCOLN ELECTRIC COMPANY
(AUSTRALIA) PTY. LTD.
A.B.N. 36 000 040 308
SYDNEY. AUSTRALIA
A Subsidiary of
THE LINCOLN ELECTRIC CO. U.S.A.
Associated Subsidiaries in Australasia, Asia, Canada, Europe, North and South America.
THE WELDING EXPERTS
®

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Summary of Contents for Lincoln Electric TITAN 701 II Series

  • Page 1 Part No: K32016-2 SAFETY DEPENDS ON YOU Lincoln Electric welders are designed and built with safety in mind. However, your overall safety can be increased by proper installation and thoughtful operation on your part. Read and observe the general safety precautions on page 2 and follow specific installation and operating instructions included in this manual.

  • Page 2: Arc Welding Safety Precautions

    PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. READ AND UNDERSTAND BOTH THE SPECIFIC INFORMATION GIVEN IN THE OPERATING MANUAL FOR THE WELDER AND/OR OTHER EQUIPMENT TO BE USED AS WELL AS THE FOLLOWING GENERAL INFORMATION. ARC WELDING SAFETY PRECAUTIONS ARC RAYS can burn ELECTRIC SHOCK can kill 1.
  • Page 3 3. Should the primary cord be damaged, a special cord is required, and is available from Lincoln Electric. 4. Parts should be ordered from Lincoln, its offices or the nearest Authorised Service Facilities. (The “Lincoln Service Directory”...

  • Page 4: Welding, Emf & Pacemakers

    WELDING, EMF & PACEMAKERS All welders should follow safe practices that minimise their Welders with pacemakers exposure to electric and magnetic fields (EMF). There is no question that the fields in arc welding can interfere For welders wearing implanted pacemakers, safe welding with a pacemakers function.

  • Page 5: Instructions For Electromagnetic Compatibility

    British Standard EN 50199) according to the manufacturer’s recommendations.If interference • for using with other Lincoln Electric/LiquidArc equipment. occurs, it may be necessary to take additional precautions such as filtering the mains supply. Consideration should be given to •...

  • Page 6: Product Description

    PRODUCT DESCRIPTION Technical Specifications - Titan 701 Series II [K32016-2] Input - Diesel Engine Make / Model Description Speed (RMP) Displacement Starting System Capacities Deutz 3 cylinder High Idle 1890 2.83L 12VDC battery Fuel 95L F3L912 33kw (44 HP) Full Load 1800 (173 cu in) &...

  • Page 7: Safety Precautions

    Read this entire installation section before you start installation. Stacking Safety Precautions Titan 701 II machines cannot be stacked. WARNING Angle of Operation To achieve optimum engine performance the Titan 701 II should be run in a level position. The maximum angle of operation for the Do not attempt to use this equipment until you have thoroughly Deutz engine is 30 degrees fore and aft, 40 degrees right and 45 read all operating and maintenance manuals supplied with your...

  • Page 8: Battery Connection

    Towing Fuel Cap The recommended trailer for use with this equipment for road, Remove the plastic cap covering from the Fuel Tank Filler neck in-plant and yard towing by a vehicle is Lincoln’s K953-1. If the and install the Fuel Cap. user adapts a non-Lincoln trailer, he must assume responsibility that the method of attachment and usage does not result in a WARNING...

  • Page 9: Welding Terminals

    Welding Terminals Auxiliary Power Receptacles The auxiliary power capacity of the Titan 701 II is 3.4kVA of The Titan 701 II is equipped with 3 output studs, one positive (+) 60Hz single phase power protected by a circuit breaker. The and two negative (-).

  • Page 10: General Description

    General Description Design Features and Advantages for CAUTION Welding • Excellent DC multi-purpose welding for stick, TIG, Flux- Safe working practices should always be followed. cored wire and arc gouging applications. • 30 to 700 amps output in seven slope-controlled ranges for out-of position and pipe electrodes, one high inductance Lincoln’s Titan 701 II is a diesel engine driven welder, offering...
  • Page 11 NOTES IM 6008A Titan 701 Series II Page 11...

  • Page 12: Controls And Settings

    Controls and Settings All welder and engine controls are located on the case front panel. Refer to Figure B.1 and the explanations that follow. Figure B.1 Case Front Panel Controls Page 12 Titan 701 Series II IM 6008A...

  • Page 13: Start Pushbutton

    Engine Controls (Items 1 Through to 9) 9. FINE OUTPUT CONTROL The ‘Fine Output Control” provides for the final adjustment to the 1. RUN STOP SWITCH welding current selection. 230V power zone indicates where welding output on simultaneous auxiliary power are available. Toggling the switch to the RUN position energises the fuel solenoid, hour meter and rotor flashing circuit.

  • Page 14: Safety Instructions

    OPERATING INSTRUCTIONS Safety Instructions Engine Operation Read and understand this entire section before operating your Starting The Engine Titan 701 II. WARNING Open the engine compartment door and check that the fuel shut off valve located screwed into the fuel filter housing is in the open position (lever to be in line with the hose).

  • Page 15: Welder Operation

    Welder Operation To initiate a weld, the course and fine output control knobs must be set for the desired current. the tungsten electrode is then scratched on the work which establishes the arc. Duty Cycle To stop the arc, simply lift the TIG torch away from the work piece. The tungsten may then be scratched on the work piece to restrike Duty Cycle is the the ratio of the uninterrupted on-load duration to the arc.

  • Page 16: Arc Gouging

    Innershield ® (FCAW-SS) with LN-25 Arc Gouging For optimal performance use Titan 701 II’s Low Inductance (-) Wire Feeder output stud. Set the “OUTPUT” fine and Course controls to adjust output Connection Of The LN-25 To The Titan 701 II current to the desired level for the gouging electrode being used CAUTION according to the ratings in the following table:...

  • Page 17: Output Characteristics

    Required Ether tank is not provided with kit. (Cannot be used with or supported by Lincoln Electric. K1858-1 Service Indicator Kit at the same time). K32026-1 115V outlet kit...

  • Page 18: Routine And Periodic Maintenance

    MAINTENANCE WARNING Air Filter WARNING • Have a qualified technician do the maintenance and troubleshooting work. EXCESSIVE AIR FILTER RESTRICTION WILL RESULT IN • Turn the engine off before working inside the machine. REDUCED ENGINE LIFE. • Remove guards only when necessary and replace them when the maintenance requiring their removal is complete.

  • Page 19: Fuel Pre-Filter/Water Separator Assembly

    Fuel Filters Water Separator Element WARNING The water separator element is a two stage filter with a special filtration/water separating media, and an expanded water reservoir providing maximum protection against water in the fuel. The recommended change interval for the water separator When working on the fuel system: element is 1000 hours.

  • Page 20: Connecting A Battery Charger

    Cooling System Preventing Electrical Damage When replacing, jumping, or otherwise connecting the The cooling system of the Deutz engine needs to be checked and battery to the battery cables, the proper polarity must be cleaned periodically. Consult the engine owner manual for the observed.
  • Page 21 Table D.1 Engine Maintenance Components ITEM MAKE PART NUMBER Air Cleaner Element Donaldson P181052 A302C Cooling Blower Belt Lincoln T13536-3 Gates 7585 Oil Filter Element Deutz 1174418 Purolator PER2168 Napa 1820 Fram PH3776 Fuel Filter Element Deutz 1174423 Purolator PC42 Napa 3358 Fram...

  • Page 22: Troubleshooting Guide

    How To Use Troubleshooting Guide WARNING Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorised repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.

  • Page 23: Engine Problems

    TROUBLESHOOTING GUIDE Observe all Safety Guidelines detailed throughout this manual PROBLEM / TROUBLE POSSIBLE CAUSE REMEDY ENGINE PROBLEMS Major Physical or Electrical 1. Contact your Local Lincoln Authorised Field Damage is Evident. Service Facility. Engine will not crank. 1. Battery low. 2.
  • Page 24 Operation Manual Page 24 Titan 701 Series II IM 6008A...
  • Page 25 Safety Guidelines / Accident Prevention ° Please read and observe the information ° Unauthorized engine modifications will in- given in this Operation Manual. This will validate any liability claims against the manu- enable you to avoid accidents, preserve the facturer for resultant damage. manufacturerês warranty and maintain the Manipulations of the injection and regulating system may also influence the performance...
  • Page 26 Page 26 Titan 701 Series II IM 6008A...
  • Page 27 Index IM 6008A Titan 701 Series II Page 27...
  • Page 28 General Page 28 Titan 701 Series II IM 6008A...

  • Page 29: Engine Description

    Engine Description 2.1 Model IM 6008A Titan 701 Series II Page 29...
  • Page 30 Engine Description 2.2 Engine Illustrations Page 30 Titan 701 Series II IM 6008A...

  • Page 31: Fuel System Schematic

    Engine Description 2.3 Luce Oil Circuit 2.4 Fuel System Schematic IM 600A Titan 701 Page 31...
  • Page 32 Engine Description 2.5 Engine Cooling Page 32 Titan 701 Series II IM 600A...

  • Page 33: Engine Operation

    Engine Operation 3.1 Commissioning IM 6008A Titan 701 Series II Page 33...
  • Page 34 Engine Operation 3.1 Commissioning Page 34 Titan 701 Series II IM 6008A...
  • Page 35 Engine Operation 3.2 Starting Engine Operation 3.3 Monitoring Systems IM 600A Titan 701 Series II Page 35...
  • Page 36 Engine Operation 3.4 Stopping Page 36 Titan 701 Series II IM 600A...

  • Page 37: Engine Operations

    Engine Operations 3.5 Operating Conditions 25 901 1 IM 6008A Titan 701 Series II Page 37...

  • Page 38: Operating Media

    Operating Media 4.1 Lube Oil 4.2 Fuel Page 38 Titan 701 Series II IM 6008A...

  • Page 39: Maintenance Schedule

    Routine Maintenance 5.1 Maintenance Schedule check Operating hours (OP) Once clean every every Section after 10 OH change daily 50-150 1000 2000 3000 5000 Operation • Oil level in engine / separate container 6.1.2 • • Engine leaks • • Oil bath- and dry type air cleaners 3) 4) 6.3/6.4 •...
  • Page 40 Routine Maintenance 5. 3 Completed Maintenance Jobs Hours Date Signature / Stamp Hours Date Signature / Stamp Ö 50-150* 1000 1250 1125 1375 1500 1625 1750 1875 2000 2115 2250 2375 2500 2750 2625 * Commissioning new and overhauled engines. The maintenance jobs duly completed can be recorded in the above table.
  • Page 41 Routine Maintenance 5.3 Completed Maintenance Jobs Signature / Stamp Signature / Stamp Hours Date Hours Date 6000 5875 6250 6125 6500 6375 6625 6750 6875 7000 7125 7250 7500 7375 7750 7625 7875 8000 8125 8250 8375 8500 8625 8750 The maintenance jobs duly completed can be recorded in the above table.

  • Page 42: Service And Maintenance

    Service and Maintenance 6.1 Lubrication System Page 42 Titan 701 Series II IM 6008A...
  • Page 43 Service and Maintenance 6.1 Lubrication System IM 6008A Titan 701 Series II Page 43...
  • Page 44 Service and Maintenance 6.2 Fuel System Page 44 Titan 701 Series II IM 6008A...
  • Page 45 Service and Maintenance 6.3 Cooling System IM 6008A Titan 701 Series II Page 45...
  • Page 46 Service and Maintenance 6.4 Combustion Air Filter 6.5 Belt Drives Page 46 Titan 701 Series II IM 6008A...
  • Page 47 Service and Maintenance 6.6 Adjustments IM 6008A Titan 701 Series II Page 47...
  • Page 48 Service and Maintenance 6.7 Accessories in [kg/ l] in[°BÈ (BaumÈgrad)*] State of Charge Normal Tropics Normal Tropics 1,28 1,23 Fully charged Half charged, recharge 1,20 1,12 Discharged, recharge immediately 1,12 1,08 * Measurement of electrolyte density in ° B´ (Baum´grad) is out of date and rarely used today . The gases emitted by the battery are explosive! Keep sparks and naked flames away from the battery.

  • Page 49: Engine Cleaning

    Service and Maintenance 6.7 Acessories Notes on the three-phase system: • Never disconnect the cables between battery, alternator and regulator while the engine is r unn i ng. • If, however, it is necessary to start and operate the engine without the battery, disconnect the regulator from the alternator before starting.

  • Page 50: Faults, Causes And Remedies

    Faults, Causes and Remedies 7.1 Diagnosis Chart Fault Remedy Engine fails or is difficult to start Inspect Engine starts but runs unevenly or stalls Adjust Engine overheats. Temperature monitor gives warning Replace Engine gives poor performance Clean Engine not firing on all cylinders Top up Engine has little or no oil pressure Lower level...
  • Page 51 Engine Preservation 8.1 Preservation IM 6008A Titan 701 Series II Page 51...

  • Page 52: Technical Specifications

    Technical Specifications 9.1 Engine Specs & Settings Model F3L 912 Numbers of cylinders Cylinder arrangement vertical in line Bore [mm] Stroke [mm] Total displacement 2827 Compression ratio Working cycle 4-stroke diesel induction engine Combustion system direct injection Direction of rotation counterclockwise Weight incl.

  • Page 53: Dimension Print

    Dimension Print IM 6008A Titan 701 Series II Page 53...
  • Page 54 NOTES Page 54 Titan 701 Series II IM 6008A...
  • Page 55 AP-222 Operative: Feb 2007 TITAN 701 Series II Supersedes: Oct 2006 K32016-2 Model Index DO NOT attempt to use this Parts List for machine if its code NUMBERS IN THE TABLE BELOW INDICATE WHICH number is not listed. Contact the Service Department for any COLUMN TO USE IN EACH PARTS LIST FOR EACH code numbers not listed.
  • Page 56 AP-222C1 Operative: Jan 2005 Casework Assembly Supersedes: Airbox Details AM3863 (A18.10.06M) Page 56 Titan 701 Series II IM 6008A...
  • Page 57 AP-222C2 Operative: Oct 2006 Supersedes: # Indicates a change this printing. * Items not illustrated. Use only the parts marked “X” in the column under the Recommended Spare Parts are highlighted in bold heading number called for in the model index page. Nut, bolt and washer sizes are given so they may be procured locally.
  • Page 58 AP-222C3 Operative: Oct 2006 Casework Assembly Supersedes: AM3863 (A18.10.06M) Page 58 Titan 701 Series II IM 6008A...
  • Page 59 AP-222C4 Operative: Oct 2006 Supersedes: # Indicates a change this printing. * Items not illustrated. Use only the parts marked “X” in the column under the Recommended Spare Parts are highlighted in bold heading number called for in the model index page. Nut, bolt and washer sizes are given so they may be procured locally.
  • Page 60 AP-222D1 Operative: Oct 2006 General Assembly Supersedes: AG1501 (A25.10.06M) Page 60 Titan 701 Series II IM 6008A...
  • Page 61 AP222D2 Operative: Oct 2006 Supersedes: # Indicates a change this printing. * Items not illustrated. Use only the parts marked “X” in the column under the Recommended Spare Parts are highlighted in bold heading number called for in the model index page. Nut, bolt and washer sizes are given so they may be procured locally.
  • Page 62 AP-222D3 Operative: Oct 2006 General Assembly Supersedes: AG1470 (A22.12.04M) Page 62 Titan 701 Series II IM 6008A...
  • Page 63 AP-222D4 Operative: Oct 2006 Supersedes: # Indicates a change this printing. * Items not illustrated. Use only the parts marked “X” in the column under the Recommended Spare Parts are highlighted in bold heading number called for in the model index page. Nut, bolt and washer sizes are given so they may be procured locally.
  • Page 64 AP-222E Operative: Feb 2007 Engine Assembly Supersedes: AG1500 (A07.03.07M) Page 64 Titan 701 Series II IM 6008A...
  • Page 65 AP-222E Operative: Feb 2007 Supersedes: # Indicates a change this printing. * Items not illustrated. Use only the parts marked “X” in the column under the Recommended Spare Parts are highlighted in bold heading number called for in the model index page. Nut, bolt and washer sizes are given so they may be procured locally.
  • Page 66 AP-222F Operative: Feb 2007 Fuel Solenoid Assembly Supersedes: 50 49 AG1500 (A07.03.07M) Page 66 Titan 701 Series II IM 6008A...
  • Page 67 AP-222F Operative: Feb 2007 Supersedes: # Indicates a change this printing. * Items not illustrated. Use only the parts marked “X” in the column under the Recommended Spare Parts are highlighted in bold heading number called for in the model index page. Nut, bolt and washer sizes are given so they may be procured locally.
  • Page 68 AP-222G Operative: Feb 2007 Generator Assembly Supersedes: AL2744-3 (A21.03.07M) Page 68 Titan 701 Series II IM 6008A...
  • Page 69 AP-222G Operative: Feb 2007 Supersedes: # Indicates a change this printing. * Items not illustrated. Use only the parts marked “X” in the column under the Recommended Spare Parts are highlighted in bold heading number called for in the model index page. Nut, bolt and washer sizes are given so they may be procured locally.
  • Page 70 AP-222H Operative: Jan 2005 Control Panel Assembly Supersedes: AL2750 (A8.09.04M) Page 70 Titan 701 Series II IM 6008A...
  • Page 71 AP-222H Operative: Jan 2005 Supersedes: # Indicates a change this printing. * Items not illustrated. Use only the parts marked “X” in the column under the Recommended Spare Parts are highlighted in bold heading number called for in the model index page. Nut, bolt and washer sizes are given so they may be procured locally.

  • Page 72: Wiring Diagram

    Wiring Diagram Page 72 Titan 701 Series II IM 6008A...
  • Page 73 NOTES IM 6008A Titan 701 Series II Page 73...

  • Page 74: Limited Warranty

    Briggs & Stratton Briggs & Stratton for 5 years. The business of The Lincoln Electric Company is manufacturing and selling high quality service dealer). welding equipment, consumables, and cutting equipment. Our challenge is to meet the...

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K32016-2

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