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Worldwel Longrun LD Series Operation Manual

Worldwel Longrun LD Series Operation Manual

Inverter dc stick welding machine

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INVERTER DC STICK WELDING MACHINE
LD SERIES
OPERATION MANUAL
LD SERIES
Processes
DO NOT INSTALL, OPERATE OR MAINTAIN THIS MACHINE WITHOUT RE
ADING THIS MANUAL AND PLEASE ALWAYS THINK BEFORE YOU ACT.
www.worldwel.com

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Shirlyn Tan
April 3, 2025

Do you have this model Longrun portable welding machine 200 Ld3 ?

Summary of Contents for Worldwel Longrun LD Series

  • Page 1 INVERTER DC STICK WELDING MACHINE LD SERIES OPERATION MANUAL LD SERIES Processes DO NOT INSTALL, OPERATE OR MAINTAIN THIS MACHINE WITHOUT RE ADING THIS MANUAL AND PLEASE ALWAYS THINK BEFORE YOU ACT. www.worldwel.com...
  • Page 2: Technical Specifications

    ■ TECHNICAL SPECIFICATIONS ITEM UNIT 200LD 200LD2/3 230LD 250LD3 300LD3 400LD3 500LD3 Single phase, 220, 50/60Hz(Standard) or Single phase(220/440V – Single/Three Phase, Input voltage ingle phase, 220, 50/60Hz Optional) 220/380/440V, 50/60Hz or Three phase(380V - Optional) Input capacity 11.5 17.5 23.5 Open circuit 74.5...
  • Page 3 General Safe Practices ■ Wear approved safety glasses with side shields under your welding helmet or face shield and at all times in the work area. ■ When working above floor level, use a safety belt to protect yourself from a fall should you get a shock.
  • Page 4: Installation

    ■ Do not weld on drums, tanks, or any closed containers unless a qualified person has tested it and declared it or prepared it to be safe. ■ Connect the work cable to the work as close to the welding area as practical. Work cables connected to the building framework or other locations away from the welding area increase the possibility of the welding current passing through lifting chains, crane cables or other alternate circuits.
  • Page 5: Output Connection

    ● OUTPUT CONNECTION...
  • Page 6: Front Panel

    ● FRONT PANEL [ 200LD2/3 ] [ 200LD, 230LD ]...
  • Page 7 [ 250LD3, 300LD3 ] [ 400LD3, 500LD3 ]...
  • Page 8 Ammeter Indicates the welding current. It indicates that the machine is on and input voltage is within acceptable Power Lamp range. Current Lamp It indicates the machine is ready to adjust welding current. It indicates the thermal over load or output disabled by any electrical Warning Lamp problems or the failure of program.
  • Page 9 200LD PART LIST Part Q'ty Part Q'ty Main PCB Input bridge diode / PCB Capacitor FRD / PCB Circuit Breaker Output terminal Auxiliary transformer Choke transformer Volume knob Main transformer Switch Temp sensor Cable lock IGBT / PCB MF Capacitor...
  • Page 10 200LD PART LIST Part Q'ty Part Q'ty Main PCB Input bridge diode / PCB Capacitor FRD / PCB Circuit Breaker Output terminal Auxiliary transformer Choke transformer Volume knob Main transformer Switch Temp sensor Cable lock IGBT / PCB MF Capacitor...
  • Page 11 200LD2 PART LIST Part Q'ty Part Q'ty Main PCB FRD / PCB Capacitor Output terminal Circuit Breaker Choke transformer Auxiliary transformer Main transformer Volume knob Temp sensor Cable lock IGBT / PCB MF Capacitor Input bridge diode / PCB...
  • Page 12 200LD2 PART LIST Part Q'ty Part Q'ty Main PCB FRD / PCB Capacitor Output terminal Circuit Breaker Choke transformer Auxiliary transformer Main transformer Volume knob Temp sensor Cable lock IGBT / PCB MF Capacitor Input bridge diode / PCB...
  • Page 13 230LD PART LIST Part Q'ty Part Q'ty Main PCB Input bridge diode / PCB Capacitor FRD / PCB Circuit Breaker Output terminal Auxiliary transformer Choke transformer Volume knob Main transformer Switch Temp sensor Cable lock IGBT / PCB MF Capacitor...
  • Page 14 230LD PART LIST Part Q'ty Part Q'ty Main PCB Input bridge diode / PCB Capacitor FRD / PCB Circuit Breaker Output terminal Auxiliary transformer Choke transformer Volume knob Main transformer Switch Temp sensor Cable lock IGBT / PCB MF Capacitor...
  • Page 15 250LD3 PART LIST Part Q'ty Part Q'ty Main PCB Output terminal Capacitor Choke transformer Circuit Breaker Main transformer Auxiliary transformer Temp sensor MF Capacitor IGBT Input terminal IGBT Drive PCB Input bridge diode / PCB Fuse FRD / PCB...
  • Page 16 250LD3 PART LIST Part Q'ty Part Q'ty Main PCB Output terminal Capacitor Choke transformer Circuit Breaker Main transformer Auxiliary transformer Temp sensor MF Capacitor IGBT Input terminal IGBT Drive PCB Input bridge diode / PCB Fuse FRD / PCB...
  • Page 17 300LD3 PART LIST Part Q'ty Part Q'ty Main PCB Output terminal Capacitor Choke transformer Circuit Breaker Main transformer Auxiliary transformer Temp sensor MF Capacitor IGBT Input terminal IGBT Drive PCB Input bridge diode / PCB Fuse FRD / PCB...
  • Page 18 300LD3 PART LIST Part Q'ty Part Q'ty Main PCB Output terminal Capacitor Choke transformer Circuit Breaker Main transformer Auxiliary transformer Temp sensor MF Capacitor IGBT Input terminal IGBT Drive PCB Input bridge diode / PCB Fuse FRD / PCB...
  • Page 19 400LD3 PART LIST Part Q'ty Part Q'ty Main PCB Auxiliary transformer Input bridge diode Relay Resistance Circuit Breaker IGBT Snubber PCB Meter PCB IGBT Fuse IGBT Drive PCB Volume knob Temp sensor Switch Bridge diode MF Capacitor Main transformer MF Capacitor Choke transformer Capacitor Output terminal...
  • Page 20 400LD3 PART LIST Part Q'ty Part Q'ty Main PCB Auxiliary transformer Input bridge diode Relay Resistance Circuit Breaker IGBT Snubber PCB Meter PCB IGBT Fuse IGBT Drive PCB Volume knob Temp sensor Switch Bridge diode MF Capacitor Main transformer MF Capacitor Choke transformer Capacitor Output terminal...
  • Page 21 500LD3 PART LIST Part Q'ty Part Q'ty Main PCB Auxiliary transformer Input bridge diode Relay Resistance Circuit Breaker IGBT Snubber PCB Meter PCB IGBT Fuse IGBT Drive PCB Volume knob Temp sensor Switch Bridge diode MF Capacitor Main transformer MF Capacitor Choke transformer Capacitor Output terminal...
  • Page 22 500LD3 PART LIST Part Q'ty Part Q'ty Main PCB Auxiliary transformer Input bridge diode Relay Resistance Circuit Breaker IGBT Snubber PCB Meter PCB IGBT Fuse IGBT Drive PCB Volume knob Temp sensor Switch Bridge diode MF Capacitor Main transformer MF Capacitor Choke transformer Capacitor Output terminal...
  • Page 23 The date number is especially important when identifying the correct replacement parts. Complete this form, please fax it to our selling agency in your country or us for warranty statement. WORLDWEL CO., LTD. 11-101, Songlim-dong, Dong-gu, Incheon-city, Korea TEL : +82-32-876-2114 FAX : +82-32-876-2117 E-mail : sales@worldwel.com...