Burkert 8007 Instruction Manual
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Burkert 8007 Instruction Manual

Flow / consumption sensor
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EN - English
Instruction manual
Flow / Consumption Sensor
Type 8007
Type 8007 English V1.16
Page 1 of 43

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  • Page 1 EN - English Instruction manual Flow / Consumption Sensor Type 8007 Type 8007 English V1.16 Page 1 of 43...

  • Page 2: Foreword

    Foreword Dear customer, thank you very much for deciding in favour of the Type 8007. Please read this installation and operation manual carefully before mounting and initiating the device and follow our advice. A riskless operation and a correct functioning of the...

  • Page 3: Table Of Contents

    6.3.2 Spot drilling collar with ball valve ..................21 Installation of the Sensor ....................... 22 6.4.1 Mounting Type 8007 onto the ball valve ................22 Alignement Display (Housing) ....................23 Tightening torques ......................... 23 Connection diagram ........................24 Cable glands - clamping ranges .................... 24 Connector pin assignment .....................

  • Page 4: Table Of Content

    User Setup ......................... 39 8.3.4.1 Password ........................39 8.3.4.2 Language ........................39 8.3.4.3 Display / Touch ......................40 8.3.5 Advanced ........................... 40 8.3.6 4 -20mA ..........................41 8.3.7 Type 8007 Info ........................43 Type 8007 English V1.16 Page 4 of 43...

  • Page 5: Pictograms And Symbols

    Note! Possible harzard As a consequence of incorrect handling: possible personal injury or damage Important! Additional notes, information, tips As a consequence of incorrect handling: Disadvantages in operation and maintenance, no danger Type 8007 English V1.16 Page 5 of 43...

  • Page 6: Safety Instructions

    Regional and national regulations respectively, have to be observed in addition to this instruction manual if necessary. This instruction manual has to be available at any time at the operation site of the Type 8007. Ensure that the Type 8007 operates within the permissible and listed limits on the nameplate.

  • Page 7: Intended Use

    The instrument described in this manual is exclusively to use for measuring the thermal mass flow of gases. At the same time, the gas temperature is measured too. The Type 8007 can be configured for measuring a predetermined range of pure gases or of gas mixtures.

  • Page 8: Technical Data

    Screw in thread: Material: Housing aluminum die cast, probe stainless steel1,4571 Protection class IP67 * Reference conditions for Temperature and pressure can be freely set, standard conditions are 0 ° and 1013 mbar. Type 8007 English V1.16 Page 8 of 43...

  • Page 9: Signal Circuits

    < 500 Ohm  Vin 12-36Vdc 4.1.3 Pulse  Galvanically isolated (dry contact)  Passive: 48Vdc , 500 mA  Max. pulse output freq. 50Hz 4.1.4 Alarm  Galvanically isolated  Max. 48Vdc, 500mA Type 8007 English V1.16 Page 9 of 43...

  • Page 10: Measuring Range Flow Type 8007

    Measuring range Measuring range flow Type 8007 The flow-/consumption sensor Type 8007 is available in 4 different versions:  Low Speed max. measuring range of 50 m/s  Standard max. measuring range of 92,7 m/s  Extended max. measuring range of 185.0 m/s ...

  • Page 11: Measuring Range „Low Speed

    Measuring range 4.2.1 Measuring range „Low Speed“ Inner diameter Low Speed (50 m/s) of the pipe Full scale value in in Nm³/h Natural Inch 160mm Methan 1/4" 12,7 10,0 21,0 19,3 32,8 20,8 19,3 20,0 20,6 12,4 15,0 24,6 22,6 38,5 24,3 22,6...
  • Page 12 Measuring range Inner diameter Low Speed (50 m/s) of the pipe Full scale value in in Nm³/h Natural Inch Methan 492,7 452,4 769,3 486,8 452,4 469,4 482,6 290,9 2 1/2" 65,0 577,7 531,1 903,2 571,6 531,1 551,0 566,6 341,6 70,3 590,6 543,2 923,8...

  • Page 13: Measuring Range „Standard

    Measuring range 4.2.2 Measuring range „Standard“ Innerdiameter of Standard Version (92,7 m/s) pipe Full scale value in in Nm³/h Methane Inch Natural 1/2" 16,1 45,6 41,9 71,3 45,1 41,9 43,5 44,7 26,9 3/4" 21,7 89,1 81,9 139,3 88,1 81,9 85,0 87,4 52,7 1"...
  • Page 14 Measuring range Innerdiameter of Standard Version (92,7 m/s) pipe Full scale value in in Nm³/h Methane Inch Natural 65,0 2 1/2" 913,5 838,7 1426,3 902,6 838,7 870,2 894,8 539,4 70,3 1071 984,6 1674,5 1059,7 984,6 1021,6 1050,4 633,3 71,1 1095 1007,1 1712,8 1083,9...

  • Page 15: Measuring Range „Extended

    Measuring range 4.2.3 Measuring range „Extended“ Innerdiameter of pipe Extended (185,0 m/s) Full scale value in in Nm³/h Methane Inch Natural 1/2" 16,1 90,98 83,7 142,2 90,0 83,7 86,7 89,2 53,8 3/4" 21,7 177,84 163,5 278,0 176,0 163,5 169,6 174,4 105,2 1"...
  • Page 16 Measuring range Innerdiameter of pipe Extended (185,0 m/s) Full scale value in in Nm³/h Methane Inch Natural 2 1/2" 65,0 1821,03 1674,4 2846,7 1802,3 1674,4 1736,4 1785,6 1076,9 70,3 2137,86 1965,7 3342,0 2115,9 1965,7 2038,5 2096,3 1264,2 71,1 2186,80 2010,7 3418,5 2164,3 2010,7...

  • Page 17: Measuring Range „Maximum

    Measuring range 4.2.4 Measuring range „Maximum“ Innerdiameter of pipe Maximum (224,0 m/s) Full scale value in in Nm³/h Methane Inch Natural 1/2" 16,1 110,16 101,3 172,2 109,0 101,3 105,0 108,0 65,2 3/4" 21,7 215,33 198,0 336,6 213,0 198,0 205,3 211,2 127,4 1"...
  • Page 18 Measuring range Innerdiameter of pipe Maximum (224,0 m/s) Full scale value in in Nm³/h Methane Inch Natural 2 1/2" 65,0 2204,93 2027,7 3447,2 2181,3 2027,7 2102,6 2162,6 1304,3 70,3 2588,55 2380,5 4046,9 2560,8 2380,5 2468,4 2538,9 1531,2 71,1 2647,80 2435,0 4139,6 2619,4 2435,0...

  • Page 19: Dimensions

    Dimensions Dimensions Dimension Type 8007 138 (max) Ex version (max) 156 (max) 132 (max) (max) (max) Sensor lenght L [mm] H [mm] Type 8007 English V1.16 Page 19 of 43...

  • Page 20: Installation

    5 x D The values represent the min.lenghts. In case the min. inlet / outlet runs could not be ensured, it must be expected to get increased or significant deviations of the measurement values. Type 8007 English V1.16 Page 20 of 43...

  • Page 21: Installation Type 8007

    In case the system could not be shut down, means to be set depressurized, there could be used the CS spot drilling collar and drilling jig to drill through the ball valve. Type 8007 English V1.16 Page 21 of 43...

  • Page 22: Installation Of The Sensor

    Installation Installation of the Sensor 6.4.1 Mounting Type 8007 onto the ball valve  Assembly is carried out by inserting the connection thread with gasket. (G1/2“ thread, SW 32) into the connection piece (ball valve). The sensor has be tighten by hand as far as possible and then tighten with stipulated torque of 25-30 Nm.

  • Page 23: Alignement Display (Housing)

    Installation Alignement Display (Housing) The sensor housing Type 8007 can be turned in both directions, max. 345 °. For this purpose, the housing-connecting nut must be opened. The housing can be rotated to the desired position, a bigger rotation angle is prevented by internal stop pins.

  • Page 24: Connection Diagram

    Cable glands - clamping ranges For ensuring the tightness and strain relief, connector cables with the following diameters must be used. Type 8007 clamping range : Ø 5- 9mm Connector pin assignment Main Board Standard version with 1x analogue output (not galvanically...
  • Page 25 Direction input I- Active** I+ Active ** I- Active ** I+ Active ** * Outputs are galvanically isolated. ** The Current outputs, X5 and X6, are optional as passive output available too. Type 8007 English V1.16 Page 25 of 43...

  • Page 26: Wire Connection

    Therfore the enclosed 120R resistor ist o be connected at Pin 1 and Pin 3 of connector „X2“ Main Board 120R 7.3.4 Pulse Output Main Board Potentialfreier Schaltkontakt Max. 48Vdc , 500mA Type 8007 English V1.16 Page 26 of 43...

  • Page 27: Operation Type 8007

    The display for the Type 8007 is optional and not included by default in delivery. The operation of the Type 8007 are carried out by 2 optical keys through the glass cover Thus, the Type 8007 can be operated from the outside without opening the cap.

  • Page 28: Main Menu (Home)

    Operation Main menu (Home) 8.1.1 Intialization After switching on the Type 8007 the initialized screen is displayed followed by the main menu. Flow Sensor Main menu *** Typ 8007 *** Gas type / Status info HW Version Modbus ID Page-No.

  • Page 29: Settings

    Selection of a menu item or to change a value „ “, a final move to the is done with the key chosen menu item or takeover of the value change needs the confirmation by pressing the „OK“ Type 8007 English V1.16 Page 29 of 43...

  • Page 30: Sensor Setup

    , select the respective position and activate the position with the "OK" button. „“ By pressing the position value is incremented by 1. Complete with "OK" activate next number position. „OK“. Confirm entry by pressing Type 8007 English V1.16 Page 30 of 43...

  • Page 31: Input / Change Consumption Counter

    In case the quantity of units selectable are not presentable on one page, pleas move to next „<<“ page by pressing Confirm selection by pressing 2x „OK“. Procedure for all 4 measurement-variables is analogous. Type 8007 English V1.16 Page 31 of 43...

  • Page 32: Definition Of The Reference Conditions

    Ref.Temp By pressing the position value is incremented by 1. Complete with "OK" activate next number position. Procedure for changing the reference temperature is the same. Type 8007 English V1.16 Page 32 of 43 Under point "Filtertime" together with the...
  • Page 33 Setup  Sensor Setup Advanced  AV-Time The time period for averaging can be entered here. Input values of -1440 1 [minutes] are possible. For average values see display window 3 + 4 Type 8007 English V1.16 Page 33 of 43...

  • Page 34: Setting Of Zeropoint And Low-Flow Cut Off

    Setup  Sensor Setup  ZP Adjust t  Reset „Reset“ By selection of all settings for „ZeroPnt“ and. „CutOff“ are reset. 1,03 „“ Menu item to be select with button „OK“ confirm the reset with „Back“ Leave menu with button Type 8007 English V1.16 Page 34 of 43...

  • Page 35: Modbus Setup

    Operation 8.3.2 Modbus Setup The Flow sensors Type 8007 comes with a Modbus RTU Interface. Before commissioning the sensor the communication parameters  Modbus ID, Baudrate, Parity und Stop bit must be set in order to ensure the communication with the Modbus master.

  • Page 36: Modbus Settings (2001

    1180 Float 1189 1188 Float Flow in Ncfm 1197 1196 Float Flow in kg/h Flow in kg/min 1205 1204 Float Flow in kg/s 1213 1212 Float 1221 1220 Float Flow in kW Type 8007 English V1.16 Page 36 of 43...
  • Page 37 UInt32 comma 1347 1346 Float Velocity m/s 1355 1354 Float Velocity Nm/s 1363 1362 Float Velocity Ft/min 1371 1370 Float Velocity NFt/min GasTemp °C 1419 1418 Float GasTemp °F 1427 1426 Float Type 8007 English V1.16 Page 37 of 43...

  • Page 38: Pulse /Alarm

    3000000 Table 1 Maximum flow for pulse output Entering pulse values that are not allow a presentation to the full scale value, are not allowed. Entries are discarded and error message displayed. Type 8007 English V1.16 Page 38 of 43...

  • Page 39: User Setup

    Language   Settings UserSetup Language Currently 4 languages have been implemented and could be selected with button „>“. Change of language by confirming with “OK”. “back”. Leaving the menu with button Type 8007 English V1.16 Page 39 of 43...

  • Page 40: Display / Touch

    10s. To do this, use the "OK" button to enter the operating menu during this period 8.3.5 Advanced Settings  Advanced „Factory Reset“ By pressing the sensor is set back to the factory settings. Type 8007 English V1.16 Page 40 of 43...

  • Page 41: -20Ma

    „OK“ and confirm selection by pressing  Settings  4-20mA Channel 1 The 4-20 mA Analogue output of the Sensor Type 8007 can be individually adjusted. It is possible to assign following values „Temperature“, „Velocity“ und „Flow“ to the channel CH 1.
  • Page 42 To make changes first select a menu item "Current Error" „“ „OK“ with button and then select by pressing the desired mode „Save“ For saving the changes done press button “Cancel”. discard the changes press button Leaving the menu with „Back“. Type 8007 English V1.16 Page 42 of 43...

  • Page 43: Type 8007 Info

    Operation 8.3.7 Type 8007 Info   Setup Sensor Setup Info Here you get a brief description of the sensor data incl. the calibration data. 92,7 m/s 600m³/h Under Details, you are able to see in addition the Run Time: 2d 21h 23m 12s calibration conditions.

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