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HYDROSCAND AutoCut 5-32CTS User Manual

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AutoCut 5-32CTS
USER MANUAL Edition II
2016-12-28
Serial number:

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Summary of Contents for HYDROSCAND AutoCut 5-32CTS

  • Page 1 AutoCut 5-32CTS USER MANUAL Edition II 2016-12-28 Serial number:...

  • Page 2: Table Of Contents

    5-32cts user manual edItIon II 2015-01-16 CoNTENTS 1. IntroductIon ........4 2. General precautIons ......4 3. equIpment ........5 - 6 3.1 WarrantY ........4 3.2 Important ........5 4. machIne ..........6 4.1 IdentIfIcatIon ....... 6 4.2 descrIptIon ........6 5.
  • Page 3 5-32cts user manual edItIon II 2015-01-16 CoNTENTS 6. maIntenance ......... 41 - 43 6.1 replacement of cuttInG blade ..41 6.2 after each WorkInG shIft .....42 6.3 reGular maIntenance ....42 6.4 reset motor cIrcuIt breaker ..42 6.5 chanGe of drIve belts ....42 6.6 adjust hose prebend anGle ...43...

  • Page 4: Introduction

    Every operator using the machine, MUST read the following instructions before operating. hydroscand machine ab declines any responsability for damage to persons, things or to the machine itself, arising fromits incorrect use, neglience and superficial interpretations of safety concepts in this manual.

  • Page 5: Equipment

    3. Equipment our stationary autocut 5-32cts hose cutting machine is supplied ready to use (except for the plug), packed on a pallet. NoTE ! the packing material must be disposed according to current environmental protecting regulation.

  • Page 6: Important

    3/16” up to 1 1/4” and for cutting 4-layers hydraulic hose with dimension from 3/16” up to 1”. Any other use is excluded by hydroscand machine ab, who shall be exempt from any liability for damage to people, property or the machine itself, caused by improper use.

  • Page 7: Starting - Up

    MANUAL -E autocut 5-32cts user manual edItIon II 2015-01-16 Start up 6.1 Preliminary steps 5. Starting - up Important! It is essential to determine size measurements and placement in advance in order 5.1 Connect the machine to ensure safe placement, running and emergency actions within the surrounding •...

  • Page 8: Operator Position

    5-32cts user manual edItIon II 2015-01-16 5.2 operator position the placement of the machine in relation to the operator´s position must make it possible to observe the result of the operation and maintain safety conditions. during this stage, make sure that the start/stop button and the emergency switch not are blocked and that there is sufficient visibility and lighting on the machine, the surrounding area and base.
  • Page 9 5-32cts user manual edItIon II 2015-01-16 HoseReel EoS remove the 5 pins from the hosereel and load the hose, insert the pins again to center the coil. Push lever to position “Open” and then open the safety cover. pull the hose thru all hose guides and into the cutting machine.

  • Page 10: Tool Change

    5-32cts user manual edItIon II 2015-01-16 MANUAL -E 6.4 Hose guide toolings 5.4 Tool change first tool (inlet) is assembled between First tool (inlet) is assembled between the two aluminium blocks. the two aluminium blocks. choose the tool with 3-4mm bigger...

  • Page 11: Control Panel

    5-32cts user manual edItIon II 2015-01-16 5.4.1 Control panel 1. Main power switch 2. bypass safety gate switch 2-way switch with key lock. access exclusively for service personell. 3. Emergency stop reset pushbutton reset at start-up and when the emergency stop has been activated.

  • Page 12: Main, Standard Screen

    5-32cts user manual edItIon II 2015-01-16 5.5 Main, standard screen AUTOCUT 5-32 08-12-14 8:54:10 AUTO ALARMLIST AUTO AUTO AUTO AUTO AUTO RECIPE DRIVE PARAM SETTINGS 1. Auto: Press to get ”Auto sequence” menu, the normal run menu. 2. Recipe: Press to get ”Auto”menu, the normal run menu.

  • Page 13: Auto Sequence Menu

    5-32cts user manual edItIon II 2015-01-16 5.5.1 Auto sequence menu AUTO SEQUENCE Actual Article Request Length 00000 mm Quantity Actual Requested 0000 Pcs 0000 Pcs AUTO AUTO AUTO AUTO CYCLE CYCLE PAUSE/ HOME START STOP ADJUST this menu is the normal run menu from which the autocut sequence can be controlled and the status be monitored.

  • Page 14: Auto - Recipe

    5-32cts user manual edItIon II 2015-01-16 5.5.2 Auto - Recipe menu AUTO - RECIPE ARTICLE No. Corr +/- 00 mm Length 00000 mm Feed speed 00 m/min Belt pressure SPC-Test Cut position 0000 Pcs Quantity Req. 0000 Pcs Cut speed...

  • Page 15: Drive/Adjust Parametar

    5-32cts user manual edItIon II 2015-01-16 9. Cut speed: low, medium or high travel speed of the cutting blade. Low: Hose dimension 3/4” to 1 1/4” and all multispiral hose. Medium: Hose dimension 3/8” to 5/8” High: Hose dimension 3/16” to 5/16”...

  • Page 16: Settings

    5-32cts user manual edItIon II 2015-01-16 5.5.4 Settings/Test menu TEST (MANUAL) COUNTER TIMERS LENGTH MACHINE PRINT PARAMETER OUTPUT INPUT HOME this menu is for setup and monitoring and calibration of basic machine functions, here are also several possibilitys to manually test out the functions one at a time.

  • Page 17: Length Control

    5-32cts user manual edItIon II 2015-01-16 5.5.5 LENgTH CoNTRoL LENGTH CONTROL Requested length 00000 Ext.Current Length 0000000 Length tolerance + Length tolerance - LENGTH ERROR HOME this menu is for monitoring and setting of length tolerances. 1. Requested length: display for requested cut length.

  • Page 18: Machine Parametar

    5-32cts user manual edItIon II 2015-01-16 5.5.6 Machine parameter menu MACHINE PARAMETER Extern encoder pulses/rev 00000 Pulses Ext.Current Length 0000000 Acceleration (50-5000 msec) msec msec Deceleration (50-5000 msec) HOME this menu is for calibration of encoder and acceleration and deceleration of feeding belt.

  • Page 19: Manual Handle Output

    5-32cts user manual edItIon II 2015-01-16 5.5.7 Manual handle output menu this menu has got two pages from which electric and pneumatic functions can be tested. start with green buttons and stop with red buttons. caution! functions will start immediately, make sure that there will be no risk for injuries or damages.

  • Page 20: Timers Menu

    5-32cts user manual edItIon II 2015-01-16 5.5.8 Timers menu TIMERS Delay time Cut 00000 Delay time Conveyor 00000 HOME this menu is for setting delay time for the off signal for idling of the cut motor and the conveyor belt motor.

  • Page 21: Print Out Menu

    5-32cts user manual edItIon II 2015-01-16 5.5.9 Print out menu PRINT OUT Quantity OK PRINT OUT WORK REPORT SHOW PRINT NO PRINT HOME REPORT Printer is an option. The Print out menu will appear automatically when batch is finished if print out is enabled in the ”Article-Recipe”...

  • Page 22: Alarmlist

    5-32cts user manual edItIon II 2015-01-16 5.5.10 Alarmlist menu this menu show alarm messages, correct the error and clear the alarm before cutting sequence continues. Alarm messages: 1. air pressure, low 2. belt, not left sensor back 3. belt, sensor back missing 4.

  • Page 23: Main Big Screen

    5-32cts user manual edItIon II 2015-01-16 MANUAL -E 7.1 Main 5.6 Main big Screen 1. order: Press to get ”Order” menu. 2. Auto: Press to get ”Auto”menu, the normal run menu. Order: Press to get "Order" menu. 3. Article: Press to get ”Article-recipe”menu for changing drive parameters Auto: Press to get "Auto"...

  • Page 24: Article

    5-32cts user manual edItIon II 2015-01-16 MANUAL -E 7.20 Article-Recipe 5.6.1 Article This menu work as an initial setup window with possibility to save all parameters to the data base memory. this menu work as an initial setup window with possibility to save all parameters to the data base memory.

  • Page 25: Article Recipe

    5-32cts user manual edItIon II 2015-01-16 MANUAL -E 7.21 Article-Recipe 5.6.2 Article-Recipe Continue from previuos page 8. Help: quick info about this menu. Help: Quick info about this menu. 9. Number of Articles in order list: used number of rows in the Number of Articles in orderlist: Used number of rows in the ”Order”menu.

  • Page 26: Article Recipe

    5-32cts user manual edItIon II 2015-01-16 MANUAL -E 7.21 Article-Recipe 5.6.3 Article-Recipe Continue from previuos page 14. del: delete saved recipe(s) from memory, choose one or all from the pop-up menu. Help: Quick info about this menu. 15. open: open saved recipe from memory, choose from scroll list.

  • Page 27: Order

    5-32cts user manual edItIon II 2015-01-16 MANUAL -E 5.6.4 order 7.30 Order This menu is used to add cut quantity per row and if necessary do some final adjustments This menu is used to add cut quantity per row and if necessary do some final adjustments before starting the cut sequence.

  • Page 28: Order

    5-32cts user manual edItIon II 2015-01-16 MANUAL -E 5.6.5 order 7.31 Order Continue from previuos page This menu is used to add cut quantity per row and if necessary do some final adjustments This menu is used to add cut quantity per row and if necessary do some final adjustments before starting the cut sequence.

  • Page 29: Print Out

    5-32cts user manual edItIon II 2015-01-16 MANUAL -E 7.32 Print Out 5.6.6 Print out The print out button will appear from the Order menu when you press "Open order". The print out button will appear from the Order menu when you press ”Open order”.

  • Page 30: Order, Run View

    5-32cts user manual edItIon II 2015-01-16 MANUAL -E MANUAL -E 7.4 Order, Run view 5.6.7 order, Run view 7.4 Order, Run view This order menu is similar to the red order menu but it contain only the necessary buttons and informations for running the order, the chosen parameters cannot be This order menu is similar to the red order menu but it contain only the necessary changed here.

  • Page 31: Batch

    5-32cts user manual edItIon II 2015-01-16 MANUAL -E MANUAL -E 5.6.8 batch 7.41 Batch 7.41 Batch This is an optional function which allow you to run the same order multiple times and count them as batches. this is an optional function which allow you to run the same order multiple times and This is an optional function which allow you to run the same order multiple times count them as batches.

  • Page 32: Settings

    5-32cts user manual edItIon II 2015-01-16 MANUAL -E 7.5 Settings 5.7 Settings this menu is for setup and monitoring and calibration of basic machine functions, here are also several possibilities to manually test out the functions at service or troubleshooting.

  • Page 33: Miscellaneous

    5-32cts user manual edItIon II 2015-01-16 MANUAL -E 7.51 Miscellaneous 5.7.1 Miscellaneous Options: Batch / Scanner optional functions, unlock with code. Password is required for access. Load From USB memory stick*: Load saved recipes / orders. 1. options: batch / scanner optional functions, unlock with code.

  • Page 34: Machine Parameter

    MANUAL -E autocut 5-32cts user manual edItIon II 2015-01-16 7.52 Machine Parameter 5.7.2 Machine Parameter This menu have settings for the encoder and the servo motor for calibration purpose. this menu have settings for the encoder and the servomotor for calibration purpose.

  • Page 35: I/O Control Input - Output

    MANUAL -E autocut 5-32cts user manual edItIon II 2015-01-16 7.53 I/O Control Input - Output Prev menus are for monitoring only and can be used for troubleshooting of PLC I/O signals. 5.7.3 I/o Control Input - output ignal is off, 1= signal is on.

  • Page 36: Hand Operated Output

    MANUAL -E autocut 5-32cts user manual edItIon II 2015-01-16 MANUAL -E 7.55 Hand Operated Output 7.55 Hand Operated Output This menu has two pages from which electric and pneumatic functions can be tested. 5.7.5 Hand operated output Start with green buttons and stop with red buttons.

  • Page 37: Length Statistics

    5-32cts user manual edItIon II 2015-01-16 5.7.6 Length Statistics this menu is for viewing lenght statistics. hoses exceeding the set tolerance will add quantity to the corresponding + or - row e.g: ”+2 mm” row showhoses that is 5 mm longer than requested length with a set tolerance at +3 mm.

  • Page 38: Length Control

    5-32cts user manual edItIon II 2015-01-16 5.7.7 Length Control this menu is for monitoring of length tolerances and settings for length error handling. 1. Requested length: display for requested cut length. 2. Ext. Current Length: display for actual output length.

  • Page 39: Alarmlist

    5-32cts user manual edItIon II 2015-01-16 5.7.8 Alarmlist this menu show alarm messages, correct the error and clear the alarm before cutting se- quence continues. alarm messages: 1. air pressure low 2. belt, not left sensor back 3. belt, sensor back missing 4.

  • Page 40: Handling Of The Machine

    MANUAL -E autocut 5-32cts user manual edItIon II 2015-01-16 7.7 Handling of the machine 5.8 Handling of the machine 1. turn on the main switch. Turn on the main switch. 2. release the emergency stop button. Release the emergency stop button.

  • Page 41: Maintenance

    5-32cts user manual edItIon II 2015-01-16 MANUAL Maintenance 6. Maintenance the following instruction is to be performed by authorized personell only, which has got 8.1 Replacement of cutting blade access to the service key, see picture below. • Set 3-way reset switch to ”0” and turn OFF the main switch, see chapter 5.4.1 pos 1.

  • Page 42: After Each Working Shift

    8.2 After each working shift. autocut 5-32cts user manual edItIon II 2015-01-16 • Turn of the machine. • Open the top hatch and cut blade hatch and remove all cutting residue, we recommend to use a industrial vacuum cleaner. 6.2 After each working shift 8.3 Regular maintenance...

  • Page 43: Adjust Hose Prebend Angle

    Asse autocut 5-32cts user manual edItIon II 2015-01-16 Adju Tigh 10. Che Drive belt 1140mm (fixed side) 1. loosen the two screws at 1. 2. dismantle the worn out belt. 3. assemble the new belt (check the arrow for correct direction of rotation).

  • Page 44: Trouble Shooting

    2. prebending angle of the hose is too small. 3. Change to ”Low” cut position in the drive parameters. 4. motor circuit breaker faulty adjusted, check amps at motor type plate. If the problem remain contact our service department on hydroscand machine ab. Page 44...

  • Page 45: Technical Data

    Weight .............. 475 kg dESIgNATIoN: PART NUMbER: dESIgNATIoN: PART NUMbER: hosereel-eos ..........9080-01-11 autocut 5-32cts..........9080-01-00 autocut 5-32cts with big screen ....9080-01-60 TECHNICAL dATA AUToCUT 5-32CTS CoNVEYoR hose capacity od ........8-50 mm od cutting capacity ........480 - 700 pcs/h dIMENSIoNS CoNVEYoR 2m max load hose reel ..........400 kg...

  • Page 46: Technical / Electrical Draw

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