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HYDROSCAND AutoCut 5-20L User Manual

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AutoCut 5-20L
USER MANUAL Edition I
2014-05-23
Serial number: _________________

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Summary of Contents for HYDROSCAND AutoCut 5-20L

  • Page 1 AutoCut 5-20L USER MANUAL Edition I 2014-05-23 Serial number: _________________...

  • Page 2: Table Of Contents

    5-20l user manual edItIon I 2014-05-23 CoNtENtS 1. IntroductIon ........3 2. General precautIons ......3 3. equIpment ........4 - 5 3.1 WarrantY ........4 3.2 Important ........5 4. machIne ..........5 4.1 IdentIfIcatIon ....... 5 4.2 descrIptIon ........5 5.

  • Page 3: Introduction

    Every operator using the machine, MUSt read the following instructions before operating. hydroscand machine ab declines any responsability for damage to persons, things or to the machine itself, arising fromits incorrect use, neglience and superficial interpretations of safety concepts in this manual.

  • Page 4: Equipment

    3. Equipment the autocut 5-20l hose cutting machine is supplied ready to use packed on a pallet. NotE ! the packing material must be disposed according to current environmental protecting regulation.

  • Page 5: Important

    3/16” up to 3/4”. Any other use is excluded by hydroscand machine ab, who shall be exempt from any liability for damage to people, property or the machine itself, caused by improper use.

  • Page 6: Starting-Up

    5-20l user manual edItIon I 2014-05-23 MANUAL -E MANUAL -E MANUAL -E 5. Starting - up Starting-up Starting-up Starting-up 5.1 Connect the machine 6.1 Connect the machine 1. connect the power plug to the power inlet inside the machine. make sure that the power 6.1 Connect the machine...

  • Page 7: Preliminary Steps

    5-20l user manual edItIon I 2014-05-23 5.2 Preliminary steps Important! It is essential to determine size measurements and placement in advance in order to en- sure safe placement, running and emergency actions within the surrounding environment. these conditions should be respected beginning with the preliminary stages, before cut- ting begins.
  • Page 8 5-20l user manual edItIon I 2014-05-23 HoseReel EoS remove the 5 pins from the hosereel and load the hose, insert the pins again to center the coil. Push lever to position “Open” and then open the safety cover. pull the hose thru all hose guides and into the cutting machine.

  • Page 9: Tool Change

    5-20l user manual edItIon I 2014-05-23 MANUAL -E MANUAL -E 5.5 tool change 6.5 Tool change 6.5 Tool change Lift up the spring loaded knob and pull out the Lift up the spring loaded knob and pull out the tool.
  • Page 10 5-20l user manual edItIon I 2014-05-23 MANUAL -E MANUAL -E Pull out the lower tool, a spring loaded ball holds Pull out the lower tool, a spring loaded ball holds Turn the two handles to adjust the Turn the two handles to adjust the the tool in place.

  • Page 11: Change Over From Inductive Heating To Normal Cutting

    5-20l user manual edItIon I 2014-05-23 MANUAL -E 6.7 Change over from inductive heating to normal cutting 5.7 Change over from inductive heating to normal cutting Picture 1. Picture 2. Picture 3. Picture 4. Picture 5. Picture 6. Picture 7.
  • Page 12 5-20l user manual edItIon I 2014-05-23 MANUAL -E Picture 9. Picture 10. 1. Turn off the main switch on the inductive heating unit and the cutting machine. 1. turn off the main switch on the inductive heating unit and the cutting machine.

  • Page 13: Air Pressuire Regulation

    5-20l user manual edItIon I 2014-05-23 MANUAL -E MANUAL -E 6.8 Air pressure regulation 5.8 Air pressuire regulation 6.8 Air pressure regulation 1. Belt pressure regulator. Allways use as low pressure as possible. If the belts slip, 1. Belt pressure regulator.

  • Page 14: Andon Light Function

    5-20l user manual edItIon I 2014-05-23 5.11 ANDoN Light Function Green = run / auto red = stop / alarm Yellow = SPC-test, quantity fulfi lled or fulfi lled batch quantity Green/yellow = Stop at fi rst cut piece or manual pause mode is activated Green/red = Induction unit is not on (only at Induction mode) 6.

  • Page 15: Touch Screen

    5-20l user manual edItIon I 2014-05-23 6.2 touch screen - Menu overview 6.2.1 Buttons 1) Alarms”: takes you to the alarm screen. 2) ”StARt”: starts the automatic sequence. 3) ”Pause”: pauses the automatic sequence. 4) “Language”: set preferred language.
  • Page 16 5-20l user manual edItIon I 2014-05-23 6.2.2 Auto Mode “SPC 1=on”: toggles the spc function on and off. “Reset executed Cuts”: resets the number of cuts that has been executed. Displays ”output Length”: the measured length of the last hose.
  • Page 17 5-20l user manual edItIon I 2014-05-23 6.2.3 options Buttons “test out”: test different functions individually. “Hose Sensor” (optional): takes you to hose sensor settings. displays acc/ret time: acceleration/retardation time (500msec). “Dist ind. tool-cutting blade” (optional): distance between induction unit tool and cut- ting blade.
  • Page 18 5-20l user manual edItIon I 2014-05-23 6.2.4 test out Buttons “Cutting blade UP”: activates a pneumatic cylinder and pushes the cutting blade up through the gap. “Feeding Unit oN”: activates a pneumatic cylinder and compresses the feeding unit to- gether.
  • Page 19 5-20l user manual edItIon I 2014-05-23 6.2.5 Monitoring of sensor sign Displays “1”: Signal active. “0”: Signal inactive. 6.2.6 Alarm When the machine sensor faults, it generates an alarm. And when the reason to the fault is found and fixed, acknowledge and clear it.
  • Page 20 5-20l user manual edItIon I 2014-05-23 6.2.7 Calibration Buttons “Login”: to change values in calibration screen, log in as administrator. “Logout”: You have to log out to go back to previous page. “Man”: takes you to manual screen. Displays “Value”: A scaling factor to scale the measure wheels pulses into millimeters.
  • Page 21 5-20l user manual edItIon I 2014-05-23 6.2.8 Calibration Buttons “Cut”: makes a single cut. “output Length RESEt”: resets last measured length. Displays “output length”: the measured length of the last hose. “Feeding Speed”: the desired feeding speed in the manual sequence.

  • Page 22: Maintenance

    The alarm "Feeding error" is caused by hose tangle or slip between the hose and the autocut 5-20l user manual edItIon I 2014-05-23 measuring wheel. The alarm symbol will blink in the upper right corner in the main menu when an alarm has come up. Press 1 and 2 to reset the alarm to be able to continue the cutting process.

  • Page 23: Change Of Driving Belts

    Warning ! autocut 5-20l user manual edItIon I 2014-05-23 Always use protective gloves when changing the cutting blade. Important ! Start the cutting machine and check that no vibrations occure. 8.2 Change of driving belts 7.2 Change of driving belts MANUAL -E 1.

  • Page 24: Daily Maintenance

    MANUAL -E autocut 5-20l user manual edItIon I 2014-05-23 8.3 Daily maintenance 1. Remove cutting residue from the cutting chamber (right hand side door) 2. Clean the measuring wheel using a steel brush. 7.3 Daily maintenance 3. Check the condition of the driving belts and cutting blade.

  • Page 25: Trouble Shooting

    5-20l user manual edItIon I 2014-05-23 8. trouble shooting Length tolerance problem 1. check the od of the hose and that you have the right tooling. the tooling must always be 2-3mm bigger than the hose od. 2. Was the hose end placed in correct position in the hose guide tool before start ? 3.

  • Page 26: Technical Data

    DIMENSIoNS CoNVEYoR 3m autocut 5-20l ..........9080-03-00 length/ Width/ height ..... 3000x300x1400 mm Weight ..............100 kg tECHNICAL DAtA AUtoCUt 5-20L DESIGNAtIoN: PARt NUMBER: max hose capacity ........4-spiral 3/4”” hose capacity od ........8-30 mm od conveyor 2 m ..........9080-01-21 cutting capacity ...........

  • Page 27: Technical / Electrical Draw

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