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Generac Power Systems Guardian 5410 Repair Manual: Engine Will Not Crank; Test

Diagnostic repair manual.
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TEST 16 –
CHECk 7.5
AMP FUSE
FUSE BAD
REPLACE FUSE
TEST 18 – CHECk
POWER SUPPLY
TO PRINTED
CIRCUIT BOARD
BAD
CHECk WIRING AND
WIRE CONNECTIONS.
REPAIR, RECONNECT
OR REPLACE BAD
WIRES AS REqUIRED
REPLACE
PRINTED CIRCUIT
BOARD
TEST 24 – CHECk
STARTER MOTOR
GOOD
CHECk FOR
MECHANICAL BINDING
OF THE ENGINE OR
ROTOR
Problem 6 - Engine Will Not Crank
TEST 17 – CHECk BATTERY & CABLES
GOOD
(CHECk SW1 LED FOR LOW BATTERY
FUSE BLOWS
GOOD
TEST 21 – CHECk
GOOD
POWER SUPPLY
TO WIRE 56
BAD
BAD
REPLACE STARTER
MOTOR IF DEFECTIVE
TROUBLESHOOTING FLOWCHARTS
WARNING – 2 FLASHES)
RECHARGE OR REPLACE BATTERY
– CLEAN, REPAIR OR REPLACE
BAD
GO TO PROBLEM 10
GOOD
TEST 20 –
CHECk
GOOD
START-STOP
SWITCH
BAD
TEST 22 – CHECk
STARTER
CONTACTOR
RELAY
BAD
TEST 23 – CHECk
STARTER
GOOD
CONTACTOR
BAD
REPLACE STARTER
CONTACTOR
Section 6
BAD CABLE(S)
REPLACE
DEFECTIVE
SWITCH
REPLACE BAD
STARTER
CONTACTOR
RELAY
Page 29

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