Trafox SUPERINTEND IM-01.IND Instructions For Installation And Use Manual

Imd insulation monitoring device for non-grounded (it) electrical networks for industrial applications

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SUPERINTEND IM-01.IND

IMD Insulation Monitoring device for non-grounded (IT) electrical

networks for industrial applications

Instructions for installation and use v1.142

AC/DC

Superintend IM-01.IND Manual v1.142 English

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Page 1 SUPERINTEND IM-01.IND IMD Insulation Monitoring device for non-grounded (IT) electrical networks for industrial applications Instructions for installation and use v1.142 AC/DC Superintend IM-01.IND Manual v1.142 English Rights to modify the content reserved © Copyright Muuntosähkö Oy - Trafox 5.1.2022...
Page 2: Table Of Contents
REMOTE CONTROL UNITS ................. 46 PEC-01 UNIT ....................46 CLT-01 UNIT ....................46 TECHNICAL SPECIFICATIONS ................48 IM-01.IND UNIT ....................48 PEC-01 UNIT ....................50 TC-01 and IC-01 UNITS ..................50 MECHANICAL DIMENSIONS ................50 © Copyright Muuntosähkö Oy – Trafox Superintend IMD http://www.trafox.fi...
Page 3: Instructions
Such sections are marked with the symbol shown below. A symbol indicating possible danger. A description of the symbol may be placed on the device or provided in the instructions for use. Superintend IMD © Copyright Muuntosähkö Oy - Trafox http://www.trafox.fi...
Page 4: System Description
DIN TS35 rail in the groove intended for the DIN TS35 rail on the back of the device and by pushing the bottom edge of the device backward until the retaining latch clicks into place. © Copyright Muuntosähkö Oy – Trafox Superintend IMD http://www.trafox.fi...
Page 5 The Ethernet cable is connected to the RJ45 connector in the front panel. Before connecting the device to the local area network, set the TCP/IP parameters suitable for the LAN (SETUP→IP Settings). Superintend IMD © Copyright Muuntosähkö Oy - Trafox http://www.trafox.fi...
Page 6 RS-485 data- (two-way data/twisted pair 1) RS-485 network and 12V connection earth, twisted pair 2 Chaining of the RS-485 cable shield +12V +12V input from the IM-01.IND unit, twisted pair 2 © Copyright Muuntosähkö Oy – Trafox Superintend IMD http://www.trafox.fi...
Page 7 Figure 1. System connection of a 1 phase system. Superintend IMD © Copyright Muuntosähkö Oy - Trafox http://www.trafox.fi...
Page 8 Figure 2. System connection of a 3 phase system. © Copyright Muuntosähkö Oy – Trafox Superintend IMD http://www.trafox.fi...
Page 9 Figure 3. System connection of a DC system. Superintend IMD © Copyright Muuntosähkö Oy - Trafox http://www.trafox.fi...
Page 10: Rs-485 Network Connection
The twisted pairs are connected so that the A–B signals are in one pair and the +12V–earth are in another pair. © Copyright Muuntosähkö Oy – Trafox Superintend IMD http://www.trafox.fi...
Page 11 The CLT-01 and IM-01.IND units are equipped with a jumper for this purpose. • There is always a terminator in only two devices per chain. Superintend IMD © Copyright Muuntosähkö Oy - Trafox http://www.trafox.fi...
Page 12: Hw Settings Of The Im-01.Ind Unit
To open the cover: pry the cover loose with a screwdriver here and remove the cover Terminal jumper not Terminal jumper connected connected © Copyright Muuntosähkö Oy – Trafox Superintend IMD http://www.trafox.fi...
Page 13: System Configuration
When needed, set the range for CLT-01 unit’s current loop output (SETUP→LoopCurr) • When needed, set the TCP/IP parameters (SETUP→IP Settings) A more detailed description of the configuration is provided in the Manual section “SETUP menu”. Superintend IMD © Copyright Muuntosähkö Oy - Trafox http://www.trafox.fi...
Page 14: Use
PE conductor. These generate a low current that travels through the insulation resistance and capacitance to be measured. The insulation resistance and capacitance are calculated by measuring the current amplitude and phase. In addition, © Copyright Muuntosähkö Oy – Trafox Superintend IMD http://www.trafox.fi...
Page 15: Menu Structure
The Monitor menu is the default of the IM-01.IND unit, to which the system returns in 20 minutes after the last time a button was pressed, or after a sufficient number of presses on the B button in any screen mode. Superintend IMD © Copyright Muuntosähkö Oy - Trafox http://www.trafox.fi...
Page 16 “Yes” in the Confirm menu and pressing T. By selecting “No” or pressing the B button in the conformation stage you return to the previous mode without saving the changes. As a rule, the buttons function as follows: © Copyright Muuntosähkö Oy – Trafox Superintend IMD http://www.trafox.fi...
Page 17: Monitor Menu
The number of the TC-01, IC-01 and PEC-01 units configured in the system and, if needed, the software versions of the units and IM-01.IND. • The manual resistance measurement of the PEC-01 units can be started. Superintend IMD © Copyright Muuntosähkö Oy - Trafox http://www.trafox.fi...
Page 18 Test OK; otherwise the text shown in Test FAILED, and an insulation fault alarm is given to indicate that the insulation resistance can no longer be measured. The Monitor menu functions as follows: © Copyright Muuntosähkö Oy – Trafox Superintend IMD http://www.trafox.fi...
Page 20: Alarm Menu
All fixed faults can also be acknowledged on one go by means of the Alarm reset function in the Monitor menu. © Copyright Muuntosähkö Oy – Trafox Superintend IMD http://www.trafox.fi...
Page 22 The largest value measured during the fault, the alarm limit's set value and the fault start time are displayed. The temperature alarm is active. The current temperature is 93 degrees and the alarm limit is 90 degrees. © Copyright Muuntosähkö Oy – Trafox Superintend IMD http://www.trafox.fi...
Page 23 The fault is caused by a depleted battery. The fault can only be acknowledged once the time has been set. The device battery cannot be changed by the Superintend IMD © Copyright Muuntosähkö Oy - Trafox http://www.trafox.fi...
Page 24: Setup Menu
All information on the other settings of the device alarm limits and the system are saved in the internal EEPROM memory of the IM-01.IND unit. The microSD card’s setup log always includes a time-stamped copy of the EEPROM values. © Copyright Muuntosähkö Oy – Trafox Superintend IMD http://www.trafox.fi...
Page 26 PT100 sensor, after which calibration is performed: If the resistance measured in calibration is too low or too high, the message displayed is Failed, instead of Cal.OK. In that situation, check the connection. © Copyright Muuntosähkö Oy – Trafox Superintend IMD http://www.trafox.fi...
Page 27 A more detailed description is provided in the IP settings section. • LOOP CURRENT: This setting determines the CLT-01 output current range of any current loop transmitters connected to the RS-485 bus. The options are 0…20 mA and 4…20 mA. Superintend IMD © Copyright Muuntosähkö Oy - Trafox http://www.trafox.fi...
Page 28: Aux. Alarm Mask
The parameter order is as shown above. The setting is changed on the edit level by setting the ON/OFF mode with the buttons and approving the changes with the T button. © Copyright Muuntosähkö Oy – Trafox Superintend IMD http://www.trafox.fi...
Page 30: Ip Settings
If parameters that are not suitable for the local area network being used are entered in the settings, problems may occur in the functioning of the entire LAN to be used. © Copyright Muuntosähkö Oy – Trafox Superintend IMD http://www.trafox.fi...
Page 31: Errors
(2) Detecting a measurement error may take several minutes. Alarm relays: • TRF transformer alarm • INS insulation alarm • AUX alarm (*Can be configured through the alarm mask in the Setup menu) Superintend IMD © Copyright Muuntosähkö Oy - Trafox http://www.trafox.fi...
Page 32: Log Files
The insulation alarm is no Insulation Alarm OFF longer active. The insulation alarm that is no Insulation Alarm Acknowledge longer active was acknowledged manually. Alarm Limit changed [Insulation] [L1kOhm]- The insulation resistance alarm © Copyright Muuntosähkö Oy – Trafox Superintend IMD http://www.trafox.fi...
Page 33 The alarm was acknowledged manually. The measuring circuit of the Temperature Sensor Shortcut Alarm ON transformer’s temperature sensor short-circuited. The measuring circuit of the Temperature Sensor Shortcut Alarm OFF transformer’s temperature Superintend IMD © Copyright Muuntosähkö Oy - Trafox http://www.trafox.fi...
Page 34 (N, whereas the alarm Wire Offset Test Fail [NADP][LADP] limit is L) -> M1 or M2 has been disconnected from the network to be measured. Wire Offset Test OK The Wire Test offset has © Copyright Muuntosähkö Oy – Trafox Superintend IMD http://www.trafox.fi...
Page 35 Missing IC Alarm OFF [ICXX] address XX is responding again or has been removed. Identification or removal of the IC-01 unit from the IC address Missing IC Acknowledge [ICXX] XX was acknowledged manually. Superintend IMD © Copyright Muuntosähkö Oy - Trafox http://www.trafox.fi...
Page 36 The Network Scan was performed and the IC-01 unit Network Scan Confirmed: ICXX in the IC address CC was approved in the network. Network Scan Confirmed: PEXXCHCC R=N Ohm The Network Scan has been © Copyright Muuntosähkö Oy – Trafox Superintend IMD http://www.trafox.fi...
Page 37 System Test Failed: too high amplitude (**) measurement voltage that was too high. The system test detected a System Test Failed: too short group delay (**) measurement delay that was too short. Superintend IMD © Copyright Muuntosähkö Oy - Trafox http://www.trafox.fi...
Page 38 [Load(A)] = load (in amperes) [Ttra(C)] = transformer temperature (in Centigrade) [Tenv(C)] = device temperature (in Centigrade) [Active PE Channels] = a list of all active (configured) PE channels © Copyright Muuntosähkö Oy – Trafox Superintend IMD http://www.trafox.fi...
Page 39 [PreInsLim] = the limit value of the pre-alarm of the insulation resistance measurement (percentage) [AlarmDly] = measurement alarm delay (seconds), not applicable to the insulation resistance measurement [Temp Lim] = the limit value of temperature alarms (transformer, device) (in Centigrade) Superintend IMD © Copyright Muuntosähkö Oy - Trafox http://www.trafox.fi...
Page 40 [AUXalarm] = a configuration of alarms that will activate the AUX alarm relay [Filter] = the cut-off frequency of the measurement circuit filter (High / Medium / Low) [MaxCap] = the provided maximum capacitance of the network (<20uF / >20uF) © Copyright Muuntosähkö Oy – Trafox Superintend IMD http://www.trafox.fi...
Page 41: Modbus/Tcp Remote Control
Password of the local user uint16 none A three-digit password. Range 000…999. Default interface value 123. When needed, this can be used to prevent the parameters from being set through the Modbus/TCP. Superintend IMD © Copyright Muuntosähkö Oy - Trafox http://www.trafox.fi...
Page 42 The nominal value of the uint16 current transformer, the lowest allowed value of the device parameter The nominal value of the uint16 current transformer, the highest © Copyright Muuntosähkö Oy – Trafox Superintend IMD http://www.trafox.fi...
Page 43 Bit mask: bit0…5 = PE unit channels CH1…CH6: if 1, the channel alarm is active bit8…13 = PE unit channels CH1…CH6: if 1, the channel alarm has been deactivated but not acknowledged Superintend IMD © Copyright Muuntosähkö Oy - Trafox http://www.trafox.fi...
Page 44 Bit mask: bit0…5 = PE unit channels CH1…CH6: if 1, the channel alarm is active bit8…13 = PE unit channels CH1…CH6: if 1, the channel alarm has been deactivated but not acknowledged © Copyright Muuntosähkö Oy – Trafox Superintend IMD http://www.trafox.fi...
Page 45 Isolation transformer nominal uint16 current, the device parameter resolution (jog) The type of the transformer’s uint16 none 0= NTC, 1=Pt100 temperature sensor Operating mode of the current uint16 none 0= 4–20mA, 1=0–20mA loop Superintend IMD © Copyright Muuntosähkö Oy - Trafox http://www.trafox.fi...
Page 46: Remote Control Units
If insulation resistance cannot be measured reliably, CLT-01 sends the current value 22mA The output current of CLT-01 as a function of insulation resistance at the loop current setting of 0…20 mA © Copyright Muuntosähkö Oy – Trafox Superintend IMD http://www.trafox.fi...
Page 47 If insulation resistance cannot be measured reliably, CLT-01 sends the current value 22mA The output current of CLT-01 as a function of insulation resistance at the loop current setting of 4…20 mA Superintend IMD © Copyright Muuntosähkö Oy - Trafox http://www.trafox.fi...
Page 48: Technical Specifications
Alarm limit [R ]: 50kΩ…1MΩ • Relative uncertainty (22kΩ…5MΩ): ±15% • Hysteresis: 5% The response time of the insulation level alarm as a function of the alarm limit and insulation capacitance © Copyright Muuntosähkö Oy – Trafox Superintend IMD http://www.trafox.fi...
Page 49 Not suitable for connecting in parallel • Voltage test (IEC 61010-1:2010, Annex F): 2.2 kVAC • EMC standards: EN61326-2-4, EN55011, EN61000-3-2, EN61000-4-2, EN61000- 4-3, EN61000-4-4, EN61000-4-5, EN61000-4-6, EN61000-4-11 • Other standards: IEC61557-8, IEC61010-1:2010+AMD1:2016 Superintend IMD © Copyright Muuntosähkö Oy - Trafox http://www.trafox.fi...
Page 50: Pec-01 Unit
See the Superintend IMD MED – Installation and User Manual. TC-01 and IC-01 UNITS See the Superintend IMD MED – Installation and User Manual. MECHANICAL DIMENSIONS 160 mm 62 mm 110 mm 36.3 mm 62 mm 110 mm © Copyright Muuntosähkö Oy – Trafox Superintend IMD http://www.trafox.fi...

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