Bastian Solutions RZPAC Installation And Maintenance Manual page 8

6.5.4 Takeup Spring or Guide Tube Replacement ....................................................................... 48
6.5.5 Idler Roller Replacement .................................................................................................... 48
6.5.6 Bearing Replacement and Maintenance ............................................................................. 48
6.6 Pneumatic Takeup Drive ...................................................................................................... 48
6.6.1 Drive Motor Replacement ................................................................................................... 49
6.6.2 Drive Pulley Replacement................................................................................................... 50
6.6.3 Takeup Pulley Replacement ............................................................................................... 50
6.6.4 Takeup Chain and Sprocket Replacement and Maintenance .............................................. 51
6.6.5 Idler Roller Replacement .................................................................................................... 52
6.6.6 Bearing Replacement and Maintenance ............................................................................. 53
6.6.7 Air Cylinder Replacement ................................................................................................... 53
6.6.8 Air Regulator Replacement and Maintenance ..................................................................... 53
6.7 Tail ........................................................................................................................................ 54
6.7.1 Tail Pulley Replacement ..................................................................................................... 54
6.7.2 Tail Snub Replacement ...................................................................................................... 55
6.7.3 Bearing Replacement and Maintenance ............................................................................. 55
6.7.4 Roller Replacement ............................................................................................................ 55
6.7.5 Band Replacement ............................................................................................................. 56
6.8 Modules ................................................................................................................................ 56
6.8.1 Bed Roller Replacement ..................................................................................................... 56
6.8.2 Pressure Roller Replacement ............................................................................................. 56
6.8.3 Brake Pad Replacement ..................................................................................................... 56
6.8.4 Actuator Replacement (Brake) ............................................................................................ 57
6.8.5 Guide Bushing Replacement (Brake) .................................................................................. 57
6.8.6 Actuator Replacement (Pressure Module) ........................................................................... 58
6.8.7 Guide Bushing Replacement (Pressure Module) ................................................................. 59
6.8.8 Solenoid Replacement........................................................................................................ 60
6.8.9 Control Card Replacement ................................................................................................. 60
6.9 Accessories .......................................................................................................................... 60
6.9.1 PTO ................................................................................................................................... 60
6.9.2 Tracking Zones................................................................................................................... 60
6.9.3 Return Roller Replacement ................................................................................................. 61
6.9.4 Air Regulator Replacement and Maintenance ..................................................................... 61
7 Troubleshooting and Repair ................................................................................ 63
8 Appendix 1: Standard Gearmotor Options ......................................................... 67
9 Appendix 2: General Arrangement Drawings .................................................... 69
List of Figures
Figure 1: RZPAC Overview .................................................................................................................... 12
Figure 2: Screw Takeup Drive Overview ................................................................................................ 13
Figure 3: Pneumatic Takeup Drive Overview ......................................................................................... 14
Figure 4: RZPAC Intermediate Bed Exploded View ................................................................................ 15
Published November 2021
Installation and Maintenance Manual: RZPAC
Rev. B 8