1. Manuals
  2. Brands
  3. Bastian Solutions Manuals
  4. Industrial Equipment
  5. Shoe Sorter
  6. Installation and maintenance instructions manual

Bastian Solutions Shoe Sorter Installation And Maintenance Instructions Manual

Hide thumbs Also See for Shoe Sorter:
Table of Contents

Advertisement

Quick Links

Download this manual
Installation and Maintenance Manual
Model: Shoe Sorter
Effective September 2020
Rev. B

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Shoe Sorter and is the answer not in the manual?

Questions and answers

Related Manuals for Bastian Solutions Shoe Sorter

Summary of Contents for Bastian Solutions Shoe Sorter

  • Page 1 Installation and Maintenance Manual Model: Shoe Sorter Effective September 2020 Rev. B...
  • Page 2 Controls section; added several part numbers to GA drawings. Changed all references to “ZiPline” to “BSC” or “Bastian Solutions Conveyor”. Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...
  • Page 3 Engineered to Order; Orders requiring custom Engineering Factory Acceptance Testing Flange A feature in sheet metal consisting of a face and bend connected to an existing face along a straight edge. Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...
  • Page 4 A plastic ring with a circular cross section used for power transmission in DC conveyor applications. OSHA Occupational Safety and Health Administration On-Time Delivery Photoeye De< < / MCID 55> > BDC.47998 0.4Q4(e)] TJDC.47998 0.4Q4(e)] TJDC.4R(d)-6(.)] 3.26 0.47998 0.48 E0.0064eor e9ry Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...
  • Page 5 Installation and Maintenance Manual: Shoe Sorter...
  • Page 6 Method of overlapping guide rail such that cartons, cases, or totes cannot catch on downstream guide rail. Wiz Nut A serrated flange nut used to cut into the surface of the component it is tightened against. Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 7: Table Of Contents

    7.4.1 Tail Sprocket Replacement Procedure ....................47 7.4.2 Drive Sprocket Replacement Procedure ....................49 7.4.3 Tail Shaft Adjustment Procedure ......................52 7.5 Recommended Preventative Maintenance Schedule ............53 Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...
  • Page 8 Figure 17-Oiler Pump and Flow Adjustment Panel ..................32 Figure 18-Tailshaft Encoder Installation ..................... 33 Figure 19-General Arrangement, Shoe Sorter Slat and Chain Exploded View, Sheet 1 of 1 ...... 58 Figure 20-General Arrangement, Shoe Sorter Divert Section, Sheet 1 of 2 ..........59 Figure 21-General Arrangement, Shoe Sorter Divert Section, Sheet 2 of 2 ..........
  • Page 9 Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 35-General Arrangement, Shoe Sorter Knife Edge, Sheet 2 of 2 ............. 78 Figure 36-General Arrangement, Shoe Sorter Induction Gapper, Sheet 1 of 1 .......... 80 Figure 37-Electrical Schematic for Divert Control Box, Sheet 1 of 7............81 Figure 38-Electrical Schematic for Divert Control Box, Sheet 2 of 7............
  • Page 10 International Controller,SureFire II (Single in/bdide/downloads/36412_SureFire- Phase PDI - SLR(24VDC, II_Controller_OM_2017_1_GB.pdf 115VAC & 230VAC)) Bijur Delimon SureFire II Lubricator Quick 71070 http://www.bijurdelimon.com/fileadm International Start Manual in/products/docs/bdius/Operator- Manuals/71070_SureFire-II- Quick_Start_QS-R3.pdf Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 11: Introduction

    3 Model: Shoe Sorter The BSC Shoe Sorter is a slat conveyor with movable shoes that slide laterally on the slats when diverted by rails below the conveying surface. The shoe sorter is used for high-speed, high-volume primary sortation, and is optimized for conveyance of cartons and totes.

  • Page 12: Receiving

    As shown in Figure 2 the stickers where the two beds splice together both contain Match: 1. • The Piece field defines the bed section number within the mark. • The flow refers to the direction of product flow along the conveyor system. Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 13: Skid Contents

    Skid labels have the contents of each shipped item located on the skid. Figure 3 shows a sample of a skid label. These stickers are placed on the surface of each skid. Figure 3-Skid Sticker Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 14: Installation

    2. Place a thin black neoprene washer between the bolt head and the flange of the sideframe. 3. Place a green urethane vibration damper between the sideframe and the floor support. Installation and Mai ntenance Manual: Shoe Sorter Published September 2020...

  • Page 15: Section Fastening And Rail Alignment

    The sorter must be level front-to-back, side-to side, and all sections must be aligned straight to within the tolerances specified in step 3. Misalignment can cause noisy operation and/or damage to the chain, bearings, and slats. Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 16: Figure 5-Bed Section Fastening Detail

    The bearing rail splice can also be used for pulling sections together (aligning) left-to- right. Ensure the section splice bolts are loose enough to allow movement before pulling the sections together. Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 17: Spur Installation

    The critical dimension (1 3/8” in Figure 6) is measured between the face of the divert rail and the inside of the spur frame, perpendicular to the divert rail. This measurement will locate the spur correctly on both 30° divert and 22.5° divert sorters. Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 18: Figure 6-Typical Spur Positioning

    The provided adjustment travel is intended for optimizing the spur location relative to the divert rail. Moving the spur a large distance may cause problems diverting large packages, depending on the system layout. 1 3/8” 2” Figure 6-Typical Spur Positioning Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 19: Chain Installation

    2. The chain is shipped and tagged in matched pairs (right and left) a. Right and left sides of the sorter are determined by facing in the direction of product flow. Installation and Mai ntenance Manual: Shoe Sorter Published September 2020...

  • Page 20: Figure 8-Chain Connection Detail

    8. Attach ropes to the free end of the chain to help pull the chain through the catenary (force should be transmitted through the drive sprocket; the ropes are to correctly guide the free end). Installation and Mai ntenance Manual: Shoe Sorter Published September 2020...

  • Page 21: Slat Installation

    5. Ensure the proper orientation and position of the shoe. See Figure 9 and note that the flow arrow must be oriented in the direction of flow. Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 22: Figure 9-Slat Installation Detail

    Ensure that all spring clips are fully latched and secure. DO NOT USE any spring clips that are visibly bent or deformed. If the spring clips are not secured properly, the slat may be thrown out of the sorter during operation. Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 23: Setting Infeed Conveyor

    (new) and 25-5/8” apart when the belt is fully tensioned. Ensure the marks are present before adjusting the nosebar or changing the belt tension. Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 24: Figure 11-Knife Edge Installation Positioning

    7. After adjusting the nosebar, retension the knife edge belt to the correct running tension (until the measurement between the marks reads 25-5/8”). a. See Figure 13 for location of the tensioner. The belt tensioner is indicated by note flag Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 25: Figure 12-Knife Edge Nosebar Positioning Detail

    Ensure that the E-stop for the AC motor is operational prior to running the conveyor. The E-stop may be required to quickly disconnect power to the AC motor to preserve the life of the belt for tracking purposes. Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 26: Figure 13-Side View Of Knife Edge Conveyor

    When initially tracking the belt, ensure that the belt does not ride on a side frame or contact the timing belt from the motor as the snub roller is adjusted to track the belt. This can damage the belt. Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 27: Setting Discharge Conveyor

    3. Verify the correct positioning of the discharge transition assembly by manually advancing the slats to ensure there is no contact between the slats and the discharge assembly nosebar. Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 28: Installing Debris Sensors

    6. Verify that the prox sensor detects the gate when it is in its “set” state, and turns off when the gate is tripped. (The prox sensor should be set approximately 0.08” away from the tab on the gate.) Installation and Mai ntenance Manual: Shoe Sorter Published September 2020...

  • Page 29: Installing Guards And Guiderail

    E-stop cable. This arrangement provides an additional safeguard, to ensure covers are not removed while the sorter is operating. Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 30: Setting Oiler Flow

    1. The chain oiler assembly consists of a pump and metering unit mounted to a panel, and two oil lines to brushes that dispense oil to each chain. Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...
  • Page 31 8. Adjust the metering valve to set the flow rate according to Table 8 in Appendix 2 for an initial flow setting (adjust as needed during operation to provide adequate lubrication). 9. Repeat the measuring and adjustment process in steps 7 and Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 32: Figure 17-Oiler Pump And Flow Adjustment Panel

    (typically deposited at the drive and tail). This discharge will reduce in volume once the grease has been washed off the chain (typically 10-20 oiler cycles with normal operation). Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 33: Tailshaft Encoder Installation

    1. For purposes of controlling the knife edge and/or any optional gapper conveyors, the encoder may be mounted on either the right or left side of the sorter with no change in functionality or install/wiring procedures. Reference Figure 18 Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 34: Initial Startup Procedure

    2. Observe the motion of the sorter chain and slats immediately upstream of the drive sprocket: if the slats are moving closer together during deceleration, deceleration rate should be reduced. Installation and Mai ntenance Manual: Shoe Sorter Published September 2020...

  • Page 35: Components Requiring 3 Phase Ac Power Connections

    2. Each divert control box contains an internal 48VDC, 20A output power supply. Typical input for each power supply is 460VAC 3 phase, 1.4A full load steady state. Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 36: Components Requiring 24Vdc Power Connections

    200 feet 2. The oiler motor requires 2.4A at 24VDC a. The oiler does not have any internal relays so the motor will The oil voltage Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 37: Components Requiring 48Vdc Power Connections

    1. In a typical configuration, the knife edge conveyor will not be directly speed-controlled by the PLC, but will “follow” the speed of the shoe sorter by using a signal from the provided 10,000 line HTL incremental encoder mounted on the sorter tailshaft. This ensures the knife edge belt will always match speed with the sorter, as long as the motor is powered and enabled.

  • Page 38: List Of Sensors (Discrete)

    E-stop scenario. 5.2.6 List of Sensors (discrete) See the General Arrangement drawings in Appendix 3 for physical locations and mounting of each sensor on the sorter. Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 39: Table 2-List Of Sensors

    (internal) sustained fault. The gate will location need to be mechanically reset after a fault. Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...
  • Page 40 (under- slats underneath the and alert the operator for a side) sorter sustained fault. The gate will need to be mechanically reset after a fault. Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...
  • Page 41 (manual pressed, OPEN trigger an additional reset the cycle timer when the switch pushbutton) otherwise oiler cycle button is pressed. Resume normal operation after running the extra cycle. Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 42: Communication Between System Plc And Divert Control Box

    Divert #1 CMD (Fire signal) IN 10 INPUT Divert #2 CMD (Fire signal) IN 11 Divert #3 CMD (Fire signal) IN 12 Divert #4 CMD (Fire signal) IN 13 Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 43: Operation

    Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Installation and Mai ntenance Manual: Shoe Sorter Published September 2020...

  • Page 44: Troubleshooting Faults

    4. Tail discharge photoeye fault (sorter stop) a. Check for missing slats or debris. Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...
  • Page 45 The sorter drive must be stopped and locked out before any mechanical adjustments are made. Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 46: Maintenance

    Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Installation and Mai ntenance Manual: Shoe Sorter Published September 2020...

  • Page 47: Sprocket Adjustment And Replacement

    7.4.1 Tail Sprocket Replacement Procedure 1. See Figure 26 and Figure 27 in Appendix 3 for general arrangement drawings showing the tail assembly. 2. Shut down and lock out the sorter. Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...
  • Page 48 16. Coat the bores of the replacement sprockets with antiseize. 17. If the shaft was removed entirely, slide it back into the bearing on one side. Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 49: Drive Sprocket Replacement Procedure

    7.4.2 Drive Sprocket Replacement Procedure 1. See Figure 28 and Figure 29 in Appendix 3 for general arrangement drawings showing the drive assembly. 2. Shut down and lock out the sorter. Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...
  • Page 50 7. Sehf 612 792 re8( reW*1fQ EM)] T1C0> [ ( R4 q0.lfC9[ ( R4 q(R4 q0.lfC9[ ( R46015D> 1 1< 0 175> - 4< 0 10201244 Tm0 g0 G9[ ( /F76> E TQq Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev.
  • Page 51 30. (Optional) Supply power to the VFD, and briefly jog the motor at slow speed to verify direction of rotation. Lock out the sorter again before resuming work. Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 52: Tail Shaft Adjustment Procedure

    See section 5.1.7 for details on adjusting the horizontal and vertical position of the knife edge nosebar and adjusting knife edge belt tension. 12. Jog the sorter slowly, monitoring for any rubbing or unusual noises. Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 53: Recommended Preventative Maintenance Schedule

    Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Recommended Preventative Maintenance Schedule Table 4-Recommended Preventative Maintenance Schedule ✓ INTERVAL DESCRIPTION OF CHECK Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...
  • Page 54 3 years Replace the oil in the drive motor gearbox. See the SEW Eurodrive Gear Unit Assembly and Operating Instructions for detailed instructions on oil replacement and service intervals. Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 55: Appendix 1 Section Weights

    Divert Section (single sided) Intermediate Section including motor) (in) Length Section Weight (lbs) Length (in) Section Weight (lbs) Length Section Weight Length Section Weight (in) (in) (lbs) (in) (lbs) 1343 1492 Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 56: Table 6-List Of Drive Motor Weights

    2 3/4 300-600 KA87 2 3/8 25 250-380 KA97 2 3/4 380-600 KA87 2 3/8 30 250-520 KA97 2 3/4 520-600 KA87 2 3/8 40 340-600 KA97 2 3/4 Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 57: Appendix 2 Oiler System Recommended Flow Rates And Lubrication Intervals

    1097 1157 1217 1500 1020 Table 8-Recommended Lubricant Flow Rates and Lubrication Intervals Sorter Lubricant Flow Rate Lubrication Interval (min) Speed (fpm) fl oz/min ml/min 2940 1500 1020 Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 58: Appendix 3 General Arrangement Drawings

    Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Appendix 3 General Arrangement Drawings Z075SA-16079 Figure 19-General Arrangement, Shoe Sorter Slat and Chain Exploded View, Sheet 1 of 1 Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 59: Figure 20-General Arrangement, Shoe Sorter Divert Section, Sheet 1 Of 2

    Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 60: Figure 21-General Arrangement, Shoe Sorter Divert Section, Sheet 2 Of 2

    Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 21-General Arrangement, Shoe Sorter Divert Section, Sheet 2 of 2 Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 61: Table 9-Bom For Ga-Shoe-36-120-0001

    Z076SP-10120* PEM ASM, SHOE SORTER CHAIN GUARD A002CC-10001 PLC CONTROL, SHOE SORTER DIVERT, WITH 48V 20A POWER SUPPLY, 460V INPUT Z075SA-150xx, where “xx” is the cover length in inches (length varies depending on section configuration) ASM, SHOE SORTER SIDE COVER...

  • Page 62: Figure 22-General Arrangement, Shoe Sorter Divert Switch, Sheet 1 Of 3

    Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 22-General Arrangement, Shoe Sorter Divert Switch, Sheet 1 of 3 Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 63: Figure 23-General Arrangement, Shoe Sorter Divert Switch, Sheet 2 Of 3

    Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 23-General Arrangement, Shoe Sorter Divert Switch, Sheet 2 of 3 Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 64: Figure 24-General Arrangement, Shoe Sorter Divert Switch, Sheet 3 Of 3

    Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 24-General Arrangement, Shoe Sorter Divert Switch, Sheet 3 of 3 Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 65: Figure 25-General Arrangement, Shoe Sorter Divert Receiver And Shoe Return, Sheet 1 Of 1

    Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Installation and Mai ntenance Manual: Shoe Sorter Published...

  • Page 66: Figure 26-General Arrangement, Shoe Sorter Tail, Sheet 1 Of 2

    Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 26-General Arrangement, Shoe Sorter Tail, Sheet 1 of 2 Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 67: Figure 27-General Arrangement, Shoe Sorter Tail, Sheet 2 Of 2

    Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 27-General Arrangement, Shoe Sorter Tail, Sheet 2 of 2 Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 68: Figure 28-General Arrangement, Shoe Sorter Drive, Sheet 1 Of 2

    Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 28-General Arrangement, Shoe Sorter Drive, Sheet 1 of 2 Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 69: Figure 29-General Arrangement, Shoe Sorter Drive, Sheet 2 Of 2

    Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 29-General Arrangement, Shoe Sorter Drive, Sheet 2 of 2 Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 70: Table 10-Bom For Ga-Shoe-Mw-88-0001

    REFLECTOR, SMALL CUBE, 48mm HEX Z077SC-10091 CHAIN LEAD-IN BLOCK, SHOE SORTER DRIVE MODULE, STYLE B Z077SC-10089 TOP CHAIN GUIDE BLOCK, SHOE SORTER DRIVE MODULE, STYLE B Z077SC-10087 INFEED GUIDE BLOCK, SHOE SORTER CATENARY MODULE, STYLE B A013LS-10001 CHAIN OIL BRUSH, 1/8" NPT MALE, 2in W, 1.25in BRISTLE L, STYLE D...

  • Page 71: Figure 30-General Arrangement, Shoe Sorter Discharge Transition, Sheet 1 Of 1

    Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 30-General Arrangement, Shoe Sorter Discharge Transition, Sheet 1 of 1 Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 72: Table 11-Bom For Ga-Shoe-Mw-88-0002

    INNER BRACKET, PUSHBACK SLED FRAME MDR MOUNT Z077SC-10071 OUTER BRACKET, PUSHBACK SLED FRAME MDR MOUNT Z077SC-10085 Z077SC-10219 BEARING SHAFT, 3/8" OD, TG&P STEEL A003SG-00005 TRIPLE WAVE WASHER, STEEL, 3/8” ID, 0.5in OD Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 73: Figure 31-General Arrangement, Shoe Sorter Oiler, Sheet 1 Of 1

    Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 31-General Arrangement, Shoe Sorter Oiler, Sheet 1 of 1 Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 74: Figure 32-General Arrangement, Shoe Sorter Chain Guide Fastening Detail, Sheet 1 Of 1

    Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 32-General Arrangement, Shoe Sorter Chain Guide Fastening Detail, Sheet 1 of 1 Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 75: Figure 33-General Arrangement, Shoe Sorter Debris Sensor Detail, Sheet 1 Of 1

    Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 33-General Arrangement, Shoe Sorter Debris Sensor Detail, Sheet 1 of 1 Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 76: Table 12-Bom For Ga-Shoe-Mw-120-0002

    PROX, M12 X 1 FLUSH MOUNT TO 3 PIN M12 CONNECTOR, 60mm L, 4mm SENSING RANGE, PNP, NORAMALLY OPEN, 2 LOCK NUTS *See the system layout drawing for the number and location of internal and underside sensor gates. **Quantities are per sensor gate assembly. Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 77: Figure 34-General Arrangement, Shoe Sorter Knife Edge, Sheet 1 Of 2

    Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 34-General Arrangement, Shoe Sorter Knife Edge, Sheet 1 of 2 Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...
  • Page 78 Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 35-General Arrangement, Shoe Sorter Knife Edge, Sheet 2 of 2 Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 79: Table 13-Bom For Ga-Shoe-Mw-48-0001

    A001CB-10203 BELT, MAB, 133.125in L, 7% STRETCH, ENDLESS WELDED Z075SA-16045 Z075SA-16092 ASM, SHOE SORTER KNIFE EDGE NOSE BAR A001CP-10094 SPROCKET, GT3, 5mm PITCH, 40 TOOTH, 25mm W, 1.438in ID, KEYED A001TB-10024 TIMING BELT, 600mm L x 25mm W, GT3, 5mm PITCH A003BR-10040 MOUNTED BEARING, 1.438in ID, 2 BOLT FLANGE, SERIES 207...
  • Page 80 Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 36-General Arrangement, Shoe Sorter Induction Gapper, Sheet 1 of 1 Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...

  • Page 81: Appendix 4 Electrical Schematics For Divert Control Box

    Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Appendix 4 Electrical Schematics for Divert Control Box Figure 37-Electrical Schematic for Divert Control Box, Sheet 1 of 7 Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...
  • Page 82 Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 38-Electrical Schematic for Divert Control Box, Sheet 2 of 7 Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...
  • Page 83 Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 39-Electrical Schematic for Divert Control Box, Sheet 3 of 7 Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...
  • Page 84 Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 40-Electrical Schematic for Divert Control Box, Sheet 4 of 7 Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...
  • Page 85 Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 41-Electrical Schematic for Divert Control Box, Sheet 5 of 7 Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...
  • Page 86 Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 42-Electrical Schematic for Divert Control Box, Sheet 6 of 7 Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...
  • Page 87 Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 43-Electrical Schematic for Divert Control Box, Sheet 7 of 7 Installation and Mai ntenance Manual: Shoe Sorter Published September 2020 Rev. B...
  • Page 88 All rights reserved. This document contains information considered proprietary to Bastian Solutions. It may not be duplicated, used, or disclosed without written permission from Bastian Solutions. It may not be used in whole or in part for any purpose other than its intended purpose as an operation, installation, and maintenance manual for the product or products described herein.

Table of Contents