Summary of Contents for Bastian Solutions Shoe Sorter
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Installation and Maintenance Manual Model: Shoe Sorter Effective October 2019 Rev. A1...
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TITLE Author Ben Baker Senior Design Engineer Checker Sam Osterhout Project Engineer Approver Chris Perry Engineering Manager Revisions DATE REVISION REVISION DESCRIPTION AUTHOR 10/21/2019 Initial document creation Ben Baker Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
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The separation of cartons, cases, or totes which are initially in contact with one another. Generally done by progressively increasing the speed of consecutive zones, forcing cartons, cases, or totes to "pull a gap." Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
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Mechanical device used to change the direction of the belt in a conveyor system, to drive and/or tension the belt. Reflector A reflective component needed for retroreflective photoeyes to receive transmitted light or radiation when no object is in front of the photoeye. Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
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Event in which surfaces of adjacent cartons, cases, or totes are forced to lift off the conveyor due to elevated uneven carton, case, or tote back pressure. Shoe A sliding element that engages with cartons, cases, or totes to divert from a shoe sorter onto a spur. Side Cover A PVC cover used to conceal and protect electrical components and wiring from foreign debris and moving obstacles.
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Method of overlapping guide rail such that cartons, cases, or totes cannot catch on downstream guide rail. Wiz Nut A serrated flange nut used to cut into the surface of the component it is tightened against. Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
Appendix 2 Oiler System Recommended Flow Rates and Lubrication Intervals ....46 Appendix 3 General Arrangement Drawings ..............47 Appendix 4 Electrical Schematics for Divert Control Box ..........70 Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
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Figure 16-Chain Guard, Guiderail, and Side Cover Installation..............29 Figure 17-Oiler Pump and Flow Adjustment Panel ..................32 Figure 18-General Arrangement, Shoe Sorter Slat and Chain Exploded View, Sheet 1 of 1 ...... 47 Figure 19-General Arrangement, Shoe Sorter Divert Section, Sheet 1 of 2 ..........48 Figure 20-General Arrangement, Shoe Sorter Divert Section, Sheet 2 of 2 ..........
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Eccentric Collar, D-Lok, H-E Electric Series, E-Z Kleen, Ultra Company) Kleen and Food Safe Mounted Ball Bearings ifm Efector, Inc. Operating instructions 80284283 / 00 https://www.ifm.com/mounting/ Retro-reflective sensor 80284283UK.pdf (OGP7xx) Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
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International Controller,SureFire II (Single fileadmin/bdide/downloads/36412_ Phase PDI - SLR(24VDC, SureFire-II_Controller_OM_2017_ 115VAC & 230VAC)) 1_GB.pdf Bijur Delimon SureFire II Lubricator Quick 71070 http://www.bijurdelimon.com/ International Start Manual fileadmin/products/docs/bdius/ Operator-Manuals/71070_SureFire-II- Quick_Start_QS-R3.pdf Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
3 Model: Shoe Sorter The ZiPline Shoe Sorter is a slat conveyor with movable shoes that slide laterally on the slats when diverted by rails below the conveying surface. The shoe sorter is used for high-speed, high-volume primary sortation, and is optimized for conveyance of cartons and totes.
As shown in Figure 2 the stickers where the two beds splice together both contain Match: 1. • The Piece field defines the bed section number within the mark. • The flow refers to the direction of product flow along the conveyor system. Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
Skid labels have the contents of each shipped item located on the skid. Figure 3 shows a sample of a skid label. These stickers are placed on the surface of each skid. Figure 3-Skid Sticker Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
2. Place a thin black neoprene washer between the bolt head and the flange of the sideframe. 3. Place a green urethane vibration damper between the sideframe and the floor support. Installation and Mai ntenance Manual: Shoe Sorter Published October 2019...
The sorter must be level front-to-back, side-to side, and all sections must be aligned straight to within the tolerances specified in step 3. Misalignment can cause noisy operation and/or damage to the chain, bearings, and slats. Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
The bearing rail splice can also be used for pulling sections together (aligning) left-to- right. Ensure the section splice bolts are loose enough to allow movement before pulling the sections together. Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
The provided adjustment travel is intended for optimizing the spur location relative to the divert rail. Moving the spur a large distance may cause problems diverting large packages, depending on the system layout. Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ 1 3/8” APPROXIMATELY 2” APPROXIMATELY Figure 6-Typical Spur Positioning Figure 7-Spur Mounting Detail Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
4. Lay out a matched pair of chain and hold it together with one slat approximately every two feet, starting at the drive sprocket and working backwards. Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
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“missing bearing” sensor. b. The “missing bearing” sensor must be positioned 4-1/2” behind the pin sensor. c. See Section 6.2 for detailed troubleshooting information on the “missing bearing” sensor. Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
5. Ensure the proper orientation and position of the shoe. See Figure 9 and note that the flow arrow must be oriented in the direction of flow. Figure 9-Slat Installation Detail Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
8. Repeat step 7 on the other side of the slat. 9. After the slat install is complete, inspect all spring clips to ensure they are latched correctly. See Figure 10. Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
(2) marks on the belt centerline. The marks are 24” apart when the belt is slack (new) and 25-5/8” apart when the belt is fully tensioned. Ensure the marks are present before adjusting the nosebar or changing the belt tension. Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
5. Adjust the knife edge as close to the slats as possible without touching (1/4” to 1/2" clearance recommended, product specific) 6. Verify by manually advancing the slats to ensure there is no contact between the slats and the knife edge belt. Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
See Figure 13 for a view of the knife edge conveyor. The snub rollers are indicated by note flag b. See Figure 33 and Figure 34 in Appendix 3 for additional drawings of the knife edge conveyor. Installation and Mai ntenance Manual: Shoe Sorter Published October 2019...
10. If the belt is tracking towards the right, move the left side of the snub roller forward. If the belt is tracking towards the left, move the right side of the snub roller forward. Installation and Mai ntenance Manual: Shoe Sorter Published October 2019...
2. Adjust the discharge transition assembly as close to the slats as possible without touching (1/4” to 1/2" clearance recommended, product specific). The discharge transition assembly rollers should be set approximately 1/8” lower than the conveying surface of the sorter. See Figure 15. Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
Tighten the chain guard bolts, and join the guiderail sections together with the additional bolts provided with the guiderail. Tighten 1/4”-20 fasteners to 8.4 ft-lb. Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
4. Insert the tabs of the lower mounting brackets in the slots on the bottom of the cover panel, insert the screws of the upper brackets through the keyhole notches in the cover panel, and tighten the screws. Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
4. Apply 24VDC power to the oiler motor. See the Bijur Delimon SureFire II Lubricator Quick Start Manual for a wiring diagram (the wiring diagram is also printed on the inside cover of the oiler pump). Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
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PLC should be programmed to run oil cycles at the specified intervals and durations based on actual sorter runtime. 17. Stop the sorter and lock out the drive. 18. Inspect the chain and make sure oil is flowing to both brushes. Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
2. Observe the motion of the sorter chain and slats immediately upstream of the drive sprocket: if the slats are moving closer together during deceleration, deceleration rate should not be increased any more. Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
The oiler does not have any internal relays so the motor will need to be controlled by a relay (not provided by ZiPline). Wiring the motor directly to 24VDC will cause it to run continuously which is not correct operation. Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
Shut down the sorter electric thrown slat is drive and alert the (laser inside the tail operator, regardless of retro- section the duration of the reflective) fault (momentary or sustained) Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
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AC servo on 10k lines manded or out severed, or a the knife edge sorter speed of sync sprocket is induction with the derailed conveyor. com- manded sorter speed Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
By default, this jumper is factory installed on every divert box, to pull IN 8 to the HIGH state (disabling the “missing bearing” detection functionality for that divert box). Installation and Mai ntenance Manual: Shoe Sorter Published October 2019...
The divert box requires a 1 second minimum pulse to trigger the fault reset. All faults latch and will only be cleared by triggering the fault reset. Removing power from the divert box will NOT clear faults. Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
Some implementations may have a variable operating speed or multiple operating speed options. d. There may also be a “jog mode” which is intended for maintenance and inspections (typically about 30 FPM) and should not be used for diverting products. Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
10 to 30 feet upstream of the drive section. c. Check for debris or a package stuck inside the drive section. 6. “Missing bearing” fault (sorter stop) a. Check for a missing or damaged slat or shoe. Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
2. Recommended to swap the complete slat with a spare, so the slat can be rebuilt without keeping the sorter down for an extended period. 3. See Section 5.1.6 for a description of how to swap out slats. Removal is the reverse of installation. Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
Always put chain connecting links directly across from each other. e. Chain can only be cut and spliced in full slat increments (every four pitches). Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
500 hours thereafter 3 months or 1,000 Regrease all bearings with No. 2 lithium complex base grease (see ABB Instruction Manual for DODGE® Bearings for detailed lubrication instructions). hours Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
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3 years Replace the oil in the drive motor gearbox. See the SEW Eurodrive Gear Unit Assembly and Operating Instructions for detailed instructions on oil replacement and service intervals. Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Appendix 3 General Arrangement Drawings Figure 18-General Arrangement, Shoe Sorter Slat and Chain Exploded View, Sheet 1 of 1 Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 19-General Arrangement, Shoe Sorter Divert Section, Sheet 1 of 2 Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 20-General Arrangement, Shoe Sorter Divert Section, Sheet 2 of 2 Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
Z076SP-10100* PEM ASM, SHOE SORTER CHAIN GUARD A002CC-10001 PLC CONTROL, SHOE SORTER DIVERT, WITH 48V 20A POWER SUPPLY, 460V INPUT Z075SA-150xx, where “xx” is the cover length in inches (length varies depending on section configuration) ASM, SHOE SORTER SIDE COVER...
Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 21-General Arrangement, Shoe Sorter Divert Switch, Sheet 1 of 3 Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 22-General Arrangement, Shoe Sorter Divert Switch, Sheet 2 of 3 Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 23-General Arrangement, Shoe Sorter Divert Switch, Sheet 3 of 3 Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 24-General Arrangement, Shoe Sorter Divert Receiver and Shoe Return, Sheet 1 of 1 Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 25-General Arrangement, Shoe Sorter Tail, Sheet 1 of 2 Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 26-General Arrangement, Shoe Sorter Tail, Sheet 2 of 2 Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 27-General Arrangement, Shoe Sorter Drive, Sheet 1 of 2 Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 28-General Arrangement, Shoe Sorter Drive, Sheet 2 of 2 Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 29-General Arrangement, Shoe Sorter Discharge Transition, Sheet 1 of 1 Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 30-General Arrangement, Shoe Sorter Oiler, Sheet 1 of 1 Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 32-General Arrangement, Shoe Sorter Debris Sensor Detail, Sheet 1 of 1 Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
PROX, M12 X 1 FLUSH MOUNT TO 3 PIN M12 CONNECTOR, 60mm L, 4mm SENSING RANGE, PNP, NORAMALLY OPEN, 2 LOCK NUTS *See the system layout drawing for the number and location of internal and underside sensor gates. **Quantities are per sensor gate assembly. Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 33-General Arrangement, Shoe Sorter Knife Edge, Sheet 1 of 2 Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 34-General Arrangement, Shoe Sorter Knife Edge, Sheet 2 of 2 Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 35-General Arrangement, Shoe Sorter Induction Gapper, Sheet 1 of 1 Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Appendix 4 Electrical Schematics for Divert Control Box Figure 36-Electrical Schematic for Divert Control Box, Sheet 1 of 7 Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 37-Electrical Schematic for Divert Control Box, Sheet 2 of 7 Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 38-Electrical Schematic for Divert Control Box, Sheet 3 of 7 Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 39-Electrical Schematic for Divert Control Box, Sheet 4 of 7 Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 40-Electrical Schematic for Divert Control Box, Sheet 5 of 7 Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
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Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 41-Electrical Schematic for Divert Control Box, Sheet 6 of 7 Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
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Installation and Maintenance Manual: Shoe Sorter _____________________________________________________________________________________________ Figure 42-Electrical Schematic for Divert Control Box, Sheet 7 of 7 Installation and Mai ntenance Manual: Shoe Sorter Published October 2019 Rev.A1...
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All rights reserved. This document contains information considered proprietary to Bastian Solutions. It may not be duplicated, used, or disclosed without written permission from Bastian Solutions. It may not be used in whole or in part for any purpose other than its intended purpose as an operation, installation, and maintenance manual for the product or products described herein.
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