Related Manuals for BERG BENOMIC S 350
Summary of Contents for BERG BENOMIC S 350
- Page 1 Technical Handbook BENOMIC S 350 Berg Hortimotive Burg. Crezeelaan 42a 2678 KZ De Lier The Netherlands Tel: +31 (0) 174 517 700 Email: info@berghortimotive.com Internet: www.berghortimotive.com...
- Page 2 Berg Hortimotive, CE mark, serial and type reference, serial number, year of construction. If you would like to contact Berg Hortimotive, or one of their dealers with respect to this BENOMIC S, please ensure that this information is always readily available.
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Page 3: Declarations
De Lier, 2020 No part of this publication may be reproduced and/or published by way of print, photocopy, film or by any other means without the prior written consent of Berg Hortimotive, registered at De Lier, the Netherlands. Exceptions to this include parts of the documentation which are intended for reproduction, such as abridged instructions and specifications on the machine itself. -
Page 4: Guarantee
Guarantee For a period of 6 months after delivery, Berg Hortimotive gives the client a warranty on material and manufacturing defects that occur during normal use. This warranty does not apply if the defects are caused by improper use or causes other than by material and manufacture, if Berg Hortimotive - following consultation with the client - delivers used material or used goods or if the cause of the defects cannot be demonstrated clearly. -
Page 5: Table Of Contents
Driving out of the harvesting path ................30 ........................31 UT OF USE .......................... 31 LEANING & ..................31 ROBLEMS CAUSES SOLUTIONS ........................33 ISMANTLING REPAIRS & MAINTENANCE ....................34 5 / 49 Translated user manual (EN-V2) BENOMIC S 350... - Page 6 MAINTENANCE LOGBOOK ................41 APPENDIX 2: TECHNICAL DRAWINGS ..................42 APPENDIX 3: BATTERY SAFETY SHEET ................43 APPENDIX 4: CLEANING THE POWDER COATING ..............48 APPENDIX 5: QUICK START GUIDE..................49 6 / 49 Translated user manual (EN-V2) BENOMIC S 350...
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Page 7: Introduction
Introduction General You have made a good choice by purchasing the Berg Hortimotive BENOMIC S. You are the owner of an first class piece of equipment that has been manufactured with great care. You will gain the most advantage from the equipment provided that you carefully follow the instructions given in this handbook with regard to safety, operating and maintenance. -
Page 8: Safety
It is prohibited to remove the safety rail. The use of the optional safety rail raiser is mandatory if the user is taller than 1.90 metres. Only use an original approved Berg Hortimotive safety rail raiser! 8 / 49... - Page 9 Only when you have removed the key from the main switch. It is forbidden to carry out modifications or make alterations to the BENOMIC S without prior written permission from Berg Hortimotive. 9 / 49 Translated user manual (EN-V2)
- Page 10 - Always keep your wits about you when operating the Pipe rail trolley. Never operate the BENOMIC S when you are unable to concentrate properly or when taking medicine whereby it is not advisable to operate machines or drive in traffic. 10 / 49 Translated user manual (EN-V2) BENOMIC S 350...
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Page 11: Safety Pictograms
The trolley falling over because the maximum weight or manual force has been exceeded! Users taller than 1.90 metres losing their balance if they do not use the obligatory optional safety rail raiser! 11 / 49 Translated user manual (EN-V2) BENOMIC S 350... -
Page 12: Intended Application
: 0% to 90%, not condensing Lighting : Normal ambient lighting. The machine is not designed to be used outdoors. The machine is not suitable for operating in explosive atmospheres. 12 / 49 Translated user manual (EN-V2) BENOMIC S 350... -
Page 13: Safety Systems
2. Acute danger colour red 3. Indirect danger colour red-orange 4. Function monitoring (sensors) colour red-blue 5. Support feet position notification (if any) or disinfection colour blue 13 / 49 Translated user manual (EN-V2) BENOMIC S 350... - Page 14 Running stops Disinfect hands slowly elapsed * A disinfectant fluid container for the hands can be supplied as an option for the BENOMIC S, ask your dealer for the possibilities. 14 / 49 Translated user manual (EN-V2) BENOMIC S 350...
- Page 15 Load sensor signal Platform raised Consult your dealer absent Run with platform high Speed limiter Running stops Speed reduction active on (running pulses Speed reduction restarting absent) Consult your dealer 15 / 49 Translated user manual (EN-V2) BENOMIC S 350...
- Page 16 Wheel lift system Platform raised Operate wheel lift system again, sensors status Running stops Consult your dealer spontaneously changed Lift time too long / Platform stops Operate again platform lowers 16 / 49 Translated user manual (EN-V2) BENOMIC S 350...
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Page 17: The Horn
Tilt (>2°) with high Platform raised Lower platform, bleeping platform Running stops Lay pipes level Slow Tilt (>1.8°) with high Speed (higher than Lay pipes level bleeping platform 250cm) 17 / 49 Translated user manual (EN-V2) BENOMIC S 350... -
Page 18: Main Components Of The Benomic S
Control panel Gate Gate Foot pedal (5) Platform Scissor construction Cylinder Chassis controls Safety rail raisers Figure 5.1; Names of the components on the upper part of the BENOMIC S 18 / 49 Translated user manual (EN-V2) BENOMIC S 350... - Page 19 Figure 5.2; Names of the components on the lower part of the BENOMIC S Battery cover Hydraulic tank Hydraulic manifold Emergency lowering valve Scissor blocks Figure 5.3; Names of the components on the inside of the BENOMIC S 19 / 49 Translated user manual (EN-V2) BENOMIC S 350...
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Page 20: Transportation
- Never lift higher than necessary! - Ensure that the forklift truck can lift at least 600 kg weight! - Remove anything lying loosely on the platform before lifting! - Drive slowly and carefully! 20 / 49 Translated user manual (EN-V2) BENOMIC S 350... -
Page 21: Commissioning
The BENOMIC S has been specially designed for running on a stable pipe rail system (see 7.2 and 7.3). Berg Hortimotive checked the pipe rail trolley for proper functioning and safety before leaving the factory. The items described in article 7.1 must be inspected prior to taking the BENOMIC S into service. -
Page 22: Tilt Indication
If this does not pose a problem, test a second time with the scissors raised at a minimal speed. If there are still no problems, resume the activities. Ensure a sound and sustainable solution for resolving the misalignment of the rails! 22 / 49 Translated user manual (EN-V2) BENOMIC S 350... -
Page 23: Load Limiter Measurement System
In order to be able to perform work and maintenance safely when the work platform is raised, the scissors-blocking device must always be activated. For this, see chapter 9.2. 23 / 49 Translated user manual (EN-V2) BENOMIC S 350... -
Page 24: Emergency Lowering Valve
(in the middle of the trolley) no longer detects a pipe. However, it is recommended that the user knows when the concrete path is approached in order to reduce the speed and stop in time. See also 8.3.2. 24 / 49 Translated user manual (EN-V2) BENOMIC S 350... -
Page 25: Use
Ensure that no metal objects can fall on top of the batteries as this could cause short circuits or sparks which in their turn could lead to an explosion. 25 / 49 Translated user manual (EN-V2) BENOMIC S 350... -
Page 26: Controls
You can use this socket to charge the batteries. Make sure the plug is removed before the BENOMIC S is put into operation! Always remove the charging plug with maintenance. Only a suitable charger should be used - see the specifications on the charger. 26 / 49 Translated user manual (EN-V2) BENOMIC S 350... -
Page 27: Controls On The Platform
Controls on the platform Figure 8.2; Top and bottom control consoles 6. DIRECTION OF TRAVEL REVERSE SWITCH The direction of travel selected is determined by setting the selector to the desired direction. 27 / 49 Translated user manual (EN-V2) BENOMIC S 350... - Page 28 The indicator indicates the current status of the BENOMIC S, and is also a feedback to the user if the safety status of the BENOMIC S changes. For this, see 5.3.1. 28 / 49 Translated user manual (EN-V2) BENOMIC S 350...
- Page 29 See also the instructions contained in Appendix 3 Battery safety sheet! 14. USB CONNECTION The USB power connector serves to charge and/or power original USB accessories with a maximum consumption of 2.1 A per connection. 29 / 49 Translated user manual (EN-V2) BENOMIC S 350...
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Page 30: Moving The Benomic Son The Main Path
(5) in chapter 8.1.1. Crossing the main path is only possible in the lowest position. Cross over or move the BENOMIC S to another harvesting path as described in chapter (8.2). 30 / 49 Translated user manual (EN-V2) BENOMIC S 350... -
Page 31: Out Of Use
Lifter not withdrawn far enough or sensor defective Withdraw lifter (system) fully (12) or check sensor 25A circuit breaker in 0-position Consult your dealer 6.3 A control circuit fuse defective. Consult your dealer 31 / 49 Translated user manual (EN-V2) BENOMIC S 350... - Page 32 Too little hydraulic oil Replenish hydraulic oil (scissors up, supplier information) Switch/button faulty Try the scissors control service button next to the main switch 80 A fuse defective. Consult your dealer 32 / 49 Translated user manual (EN-V2) BENOMIC S 350...
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Page 33: Dismantling
The BENOMIC S should be dismantled and the chemical components removed (hydraulic oil and batteries). Faulty batteries should be handed into the local authority or your supplier. Oil should be handed in as chemical waste. 33 / 49 Translated user manual (EN-V2) BENOMIC S 350... -
Page 34: Repairs & Maintenance
Specialist maintenance Maintenance and repairs to the items listed below may only be carried out by qualified specialists appointed by Berg Hortimotive: - Work on electrical components and wiring (except replacing foot pedal). - All work concerning the hydraulic system. -
Page 35: Maintenance In And Around The Scissor Mechanism
(centre-to-centre/c to c size). The pipes are often used as heating pipes and are supported along fixed distances. 35 / 49 Translated user manual (EN-V2) BENOMIC S 350... -
Page 36: Chain Tensioning
3. Tension the chain by tightening the adjustable lock nut (B) * 4. Tighten the three motor mounting bolts (A) again firmly * Allow chain slack of about 1 cm. Figure 9.5; Tensioning the chain 36 / 49 Translated user manual (EN-V2) BENOMIC S 350... -
Page 37: Check Pipe Rail Wheel Wear
Normal maintenance, inspection for run-in string. Roller replacement not yet necessary. Wear is 5 mm or more. The roller has flat sides and has been blocked. Replacement is now necessary! Consult your dealer. 37 / 49 Translated user manual (EN-V2) BENOMIC S 350... -
Page 38: Technical Specifications
# with a load of 80 kg Voltage [Volt DC] Battery capacity [Ah] (5h/20h) 120 / 159 USB connection 2x [Volt/Ampère] 5V/2,1A Vibration level [m/sec²] <0.5 Noise level [dB] <70 38 / 49 Translated user manual (EN-V2) BENOMIC S 350... -
Page 39: Explanation Of The Technical Specifications
120 kg 250 kg Regardless of the pipe rail system above, our requirement is that a maximum support distance of 1 metre is applied in the last 10 meters! 39 / 49 Translated user manual (EN-V2) BENOMIC S 350... -
Page 40: Ec Declaration Of Conformity
Electromagnetic Compatibility Directive (EMC) 2004/180/EC (as recently amended) EC type examination TÜV Netherlands no. 2400-B-528 The Netherlands, De Lier, date ……-……..-……… Signature of managing board or authorised signatory. ……………………… 40 / 49 Translated user manual (EN-V2) BENOMIC S 350... -
Page 41: Appendix 1: Maintenance Logbook
Appendix 1: Maintenance logbook Repairs and/or maintenance activities can be described on the form underneath. Date Description of repair/maintenance Name of Type no.:…………………..Serial no.:………………………… company / engineer 41 / 49 Translated user manual (EN-V2) BENOMIC S 350... -
Page 42: Appendix 2: Technical Drawings
Fig. 2.3; Minimum height dimensions in mm, 2 scissors Fig. 2.2; Maximum height dimensions in mm, 2 scissors Fig. 2.4; Platform dimensions in mm, 2 scissors Fig. 2.5; Length dimensions in mm, 2 scissors 42 / 49 Translated user manual (EN-V2) BENOMIC S 350... -
Page 43: Appendix 3: Battery Safety Sheet
Top up batteries with distilled water (demineralised) only - always wear gloves! Always top up the batteries AFTER charging and never fill higher than the level marker in the cell opening. (see also the instruction sheet for traction batteries) 43 / 49 Translated user manual (EN-V2) BENOMIC S 350... - Page 44 It is advisable to use a modern battery charger with an automatic cut-off - these are available from Berg Hortimotive. Only use a charger type that is suitable for the batteries being charged! (see charger instructions)
- Page 45 • May attack metals and produce hydrogen gas which may form explosive mixture with air • The vapour may be invisible and is heavier than air. It spreads along the ground and may enter sewers and basements 45 / 49 Translated user manual (EN-V2) BENOMIC S 350...
- Page 46 • Use chemical protection suit and self-contained breathing apparatus while undressing contaminated co- workers or handling contaminated equipment. 7.2 Equipment clean up • Drench with water before transporting from incident. 46 / 49 Translated user manual (EN-V2) BENOMIC S 350...
- Page 47 47 / 49 Translated user manual (EN-V2) BENOMIC S 350...
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Page 48: Appendix 4: Cleaning The Powder Coating
The above are only recommendations and therefore responsibility for the proper cleaning remains with the person carrying it out. Please contact the manufacturer if you have any queries regarding the appropriate cleaning products to be used. 48 / 49 Translated user manual (EN-V2) BENOMIC S 350... -
Page 49: Appendix 5: Quick Start Guide
Appendix 5: Quick Start Guide 49 / 49 Translated user manual (EN-V2) BENOMIC S 350...