Assembly And Adjustments - DeWalt DWE625 Original Instructions Manual

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Multiple position turret stop
11
Depth stop bar
12
22 mm wrench
13
Quick zero reset ring
14
Quick height adjuster lock
15
Quick height adjuster
16
Pointer
17
Fine adjuster
18
Fine zero reset ring
19
Lock on button switch
20
Intended Use
The DWE625 and DWE627 routers have been designed for
professional heavy duty routing of wood, wood based materials
and plastics.
These routers are intended for routing grooves, edges, profiles
and slots as well as copy routing.
DO nOT use under wet conditions or in the presence of
flammable liquids or gases.
The DWE625 and DWE627 are professional power toolsl.
The DWE627 is designed so that it can be installed into a router
table. The router may only be installed in tables that meet the
legal safety requirements for router tables.
DO nOT let children come into contact with the tool.
Supervision is required when inexperienced operators use
this tool.
Young children and the infirm. This appliance is not
intended for use by young children or infirm persons
without supervision.
This product is not intended for use by persons (including
children) suffering from diminished physical, sensory or
mental abilities; lack of experience, knowledge or skills
unless they are supervised by a person responsible for their
safety. Children should never be left alone with this product.

CAUTION: Before operating any of the controls, read the
following sections.
Plunge Lock Lever (Fig. B)
The plunge lock lever 
allows you to stop the working bit at a
 6 
specified height.
1. Press down the plunge lock lever 
audible "Click" when you want to lower the router bit into
the workpiece.
2. You can lower the unit until it reaches your preset stop.
3. To lock the tool in place along its vertical travel, press quick
release button 
 7 
.
Collets (Fig. C)

WARNING: Projectile hazard. Only use bits with shanks
that match the installed collet. Smaller shank bits will
not be secure and could become loose during operation.
 6 
until you hear an

CAUTION: Never tighten the collet without first installing
a router bit in it. Tightening an empty collet, even by hand,
can damage the collet.
A collet is included with this router.
12 mm : Europe
1/2" : Great Britain
1. To change collets 
 35 
, unscrew the collet assembly 
2. Sharply pull the old collet out of the collet nut 
insert the new collet 
 35 
3. Push firmly so that the new collet snaps past the retainer
spring in the collet nut.
Multiple Position Turret Stop (Fig. E)

WARNING: Do not change the turret stop while the
router is running. This will place your hands too near the
cutter head.
The turret stop 
 11 
limits the downward distance that the tool
can be plunged. It consists of three screws of different lengths
that serve to define the depth of cut by limiting the travel of
the depth stop bar 
 12 
.
1. Routing depth can be set by selecting the screw of the
appropriate length on the turret.
2. The turret is rotatable with detent stops to properly align
the screws.
3. It is the interaction of the depth stop bar and the turret stop
that determine the routing depth.
4. If none of the provided screws seems close to the desired
height each can be adjusted by loosening the hex nut at the
bottom and then turning the screw either in or out to make it
the proper length. After adjusting this screw be sure to tighten
the hex nut at the bottom with the an 8 mm wrench 
5. Refer to section Setting the Routing Depth for instructions
on how to use the turret stop in an actual operation.
Height Stop Rod and Height Stop Thumb
Wheel (Fig. G)
The height stop rod 
 5 
and thumb wheel 
the unit can travel up the rails. The system is adjustable from
full down where the unit cannot rise regardless of the position
of the plunge release lever to full up where the bottom of the
collet is 80 mm (3‑5/32") above the workpiece.
For convenience, the thumb wheel is equipped with a quick
release button 
 23 
that allows you to disengage the threads for
fast positioning by simply depressing the button in the side of
the wheel.
NOTE: It is easier to move the height stop thumb wheel UP
if the plunge release lever is locked and easier to move the
thumb wheel down if the unit is first moved down by releasing
the plunge release lever and then tightening it.

ASSEMBLY AND ADJUSTMENTS


WARNING: To reduce the risk of serious personal
injury, turn tool off and disconnect tool from power
source before making any adjustments or removing/
installing attachments or accessories. An accidental
start‑up can cause injury.
English
 36 
and
.
 55 
 4 
limit how high
 9 
.
.
9

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