Lissmac CDM 23 WP Operating Manual

Diamond core drill motor

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EN
OPERATING MANUAL
DIAMOND CORE DRILL MOTOR
CDM 23 WP (Version Kawasaki)
LISSMAC Maschinenbau GmbH
Lanzstrasse 4
D-88410 Bad Wurzach
Phone: +49 (0) 7564 / 307 - 0
Fax: +49 (0) 7564 / 307 - 500
lissmac@lissmac.com
www.lissmac.com
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Summary of Contents for Lissmac CDM 23 WP

  • Page 1 OPERATING MANUAL DIAMOND CORE DRILL MOTOR CDM 23 WP (Version Kawasaki) LISSMAC Maschinenbau GmbH Lanzstrasse 4 D-88410 Bad Wurzach Phone: +49 (0) 7564 / 307 - 0 Fax: +49 (0) 7564 / 307 - 500 lissmac@lissmac.com www.lissmac.com 1/33...
  • Page 2 2/33...
  • Page 3 Imprint The operating manual is valid for: LISSMAC diamond core drill motor:  CDM 23 WP (Version Kawasaki) Company headquarters: LISSMAC Maschinenbau GmbH Lanzstraße 4 D - 88410 Bad Wurzach Phone: +49 (0) 7564 / 307 – 0 Fax: +49 (0) 7564 / 307 – 500 lissmac@lissmac.com...
  • Page 4 BASIC SAFETY INSTRUCTIONS Warning notices and symbols in this operating manual Danger! Indicates that failure to comply could lead to severe injury or even death. Caution! Indicates that failure to comply could sometimes lead to injuries. Note Indicates that failure to comply leads to damage to the machine or other property. Handling information for operators The defined sequence of the handling steps makes proper and safe handling of the machine easier.
  • Page 5 Additional documentation of the respective manufacturers of individual components of the machine are available as supplements to this operating manual:  Operating manual petrol motor LISSMAC assumes no responsibility or liability for the completeness of any additional documents. Changes and reservations We attempt for this operating manual to be correct and up-to-date.
  • Page 6: Table Of Contents

    Table of Contents 1. Description of performance ............................8 1.1. Basics of intended use ..........................9 1.2. Organizational measures ..........................9 1.3. Personnel choice and personnel qualification; basic responsibilities ............10 1.4. Safety instructions for operation phases ....................11 1.4.1. Transport, assembly and installation ....................11 1.4.2.
  • Page 7 Notes: 7/33...
  • Page 8: Table Of Contents 1. Description Of Performance

    DESCRIPTION OF PERFORMANCE The CDM 23 WP is impressive for daily use in channel construction sites as a functional, robust, compact core drill motor. The careful design of the safety clip secures the core drill in the harsh construction site environment as well as acting as a functional handle for daily transport and simple mounting on drilling motors.
  • Page 9: Basics Of Intended Use

    1.1.4 The LISSMAC core drill motor CDM 23 WP is a wet core drill motor and belongs to the device class for stand-guided core drill equipment. The core drill motor is driven via a petrol motor and is used in combination with water for drilling round holes in stone, lightly reinforced concrete and composite materials.
  • Page 10: Personnel Choice And Personnel Qualification; Basic Responsibilities

    1.2.4 At least occasionally, perform checks for safe and hazard awareness work by operators while following the operating manual! 1.2.5 Use personal protection equipment if necessary or required by regulations! 1.2.6 Observe all safety instructions and danger warnings of the machine and keep them in legible condition! Replace safety and danger instructions, that are damaged or non-readable any more.
  • Page 11: Safety Instructions For Operation Phases

    1.4. Safety instructions for operation phases 1.4.1. Transport, assembly and installation 1.4.1.1 Transport, assembly and installation on/with the core drill motor may only be carried out when the petrol motor is turned off. 1.4.1.2 Transport, assembly and installation on/with the core drill motor may only be carried out with removed tool and when the petrol motor is turned off.
  • Page 12: Operation

    1.4.3. Operation 1.4.3.1 Refrain from working in any manner that is questionable in regard to safety! 1.4.3.2 Take measures to ensure that the core drilling motor is operated only in a safe, functional condition! 1.4.3.3 The core drill motor must be checked at least once per shift for externally identifiable defects or damages! Any changes which occur (including operating behavior) must be reported immediately to the responsible post/person! If necessary, immediately stop the machine and secure it against restart!
  • Page 13: Moving The Core Drill Motor

    1.4.5. Moving the core drill motor 1.4.4.1 Moving the core drill motor must only be done when the petrol motor is turned off. 1.4.4.2 Before leaving the operating position, the petrol motor must be shut down and the tool must no longer rotate.
  • Page 14: Transport

    1.6. Transport 1.6.1 The core drill motor must be removed from the core drill stand for transport. 1.6.2 Even for a small distance, the core drill motor must be switched off. The tool may not be rotating before a restart! 1.6.3 When recommissioning, follow the operating manual! 1.7.
  • Page 15: Machine Description

    MACHINE DESCRIPTION 2.1. Description of the core drill motor Pos. 1 Tool holder Pos. 7 Gas lever Pos. 2 Quick disconnect ring Pos. 8 Fuel tank Pos. 3 Spark plug cover Pos. 9 Mounting plate Pos. 4 Discharge handle Pos. 10 Gear setting lever Pos.
  • Page 16: Technical Data

    2.2. Technical data CDM 23 WP Rated power 2,7 PS / 2000 W Output power 2,4 PS / 1750 W Motor Petrol fuel motor, 2 cycle Cooling Air cooled Tank capacity 0.7 liters Max. core drill Ø, mounted on drilling stand...
  • Page 17: Commissioning

    COMMISSIONING 3.1. Connections and operating materials Fuel The core drill motor must be filled with fuel. Specifications and quality requirements are given in the operating manual and must be followed. Gear oil Moving parts in the drive must be lubricated with gear oil. The drive is maintenance free.
  • Page 18: Filling The Fuel Tank

    3.3. Filling the fuel tank Danger! When filling, the petrol motor consists of highly flammable fuel fumes. Smoking is absolutely forbidden during this process. All flammable sources must be removed. Caution! When refilling the fuel tank, there is a danger of burning due to hot motor parts. Note Fuel storage may only be in authorized containers.
  • Page 19: Insertion Into A Core Drill Stand

    3.4. Insertion into a core drill stand Danger! The core drill motor must be clamped into a core drill stand intended for this purpose to be considered proper use.  Hang the core drill motor into the upper fixture (pos. 1) of the core drill stand ...
  • Page 20: Tools

    3.5. Tools Danger! The use of improper or un-certified tools is lethal! Avoid any contact with the running tool. Note Defective tools such as:  non-concentrically running tools  missing or damaged tool segments  distorted tools  blunt tools May not be used with the core drill motor.
  • Page 21: Change The Gear Ranges

    3.6. Change the gear ranges Caution! Changing the gear level is only possible when the core drill motor is switched off and the tool is at a standstill. Never use tools (tongs, hammer, etc.) to change the gear level.  Switch off petrol motor and wait for the tool to stop. ...
  • Page 22: Operation

    OPERATION 4.1. Safety Danger! The core drill motor may only be used together with a core drill stand intended for this purpose. The core drill stand must be well connected to the floor. Danger! Fumes from the petrol motor must be extracted away from the operating position by an exhaust hose.
  • Page 23: Maintenance

    MAINTENANCE 5.1. Service Danger! Maintenance and repair works may only be carried out by qualified personnel when the machine is turned off. Cleaning To protect painted surfaces no aggressive cleaning agents may be used. Gear oil The drive is maintenance free. before each use daily weekly...
  • Page 24: Maintenance Plan

    5.3. Maintenance plan Note This section should be used as a proof of already performed maintenance and as a service book. All warranty and service work must be entered as proof. Machine/type: Serial number/year of manufacture: Date Performed maintenance or service works Date/signature 24/33...
  • Page 25: Tool Table

    Depending on the application purpose and area, tools are different. To have the best results, the parameters must match. With this diagram, the optimal cutting performance can be determined. Note In the LISSMAC sales booklet, the prices for the tools are determined. This sales booklet can be obtained from the manufacturer at any time. 25/33...
  • Page 26: Warranty

    WARRANTY The warranty for this machine is 12 months. For the following listed wear parts the warranty only applies if the wear is not caused by operation. Wear parts are parts that with intended use of the machine have limited operational wear. The wear time is not uniformly specified, it differs according to intensity of use.
  • Page 27: Exploded View

    1008271 GUMMED LABEL 1008272 CHAIN 26 X 3 MM 211677 OPERATION DISPLAY SET 211544 LOCKING WASHER 71.1 1044246 THROTTLE LEVER CDM 23 WP 211604 SCREW M4X10 211605 EMERGENCY STOP HOUSING 1008278 SAFETY TRANSPORT FRAME 211607 HEXAGON SOCKET HEAD SCREWS M6X1.0X40...
  • Page 28 Designation Specification 211678 COMPLETE CORE DRILL MACHINE GEARS 211534 HEXAGON SOCKET HEAD SCREWS M5X40 211535 WATER SUPPLY RING 211536 SHAFT SEALING RING 211537 SHAFT SEALING RING 211538 DRILL SPINDLE CDM 33W 211539 BALL Ø5 211540 SHAFT SEALING RING 211541 COMPRESSION BALL BEARING 211542 NEEDLE BEARING 211543...
  • Page 29 Designation Specification 211679 REDUCER GEAR COMPLETE 211580 BALL BEARING 6201ZZ 211581 BUSHING 211582 BALL BEARING 6004ZZ 211583 BUSHING ROLLER DRIVE PULLEY SHAFT 211584 SLOT NUT 211585 BALL BEARING 6003ZZ 211586 BALL BEARING 608ZZ 211587 BUSHING 211588 ROLLER 211589 BELTS 211590 LOCKING RING 211591 BALL BEARING...
  • Page 30 Designation Specification 211575 LOCKING RING 211578 LOCKING RING 211579 NEEDLE BEARING 211580 BALL BEARING 6201ZZ 211581 BUSHING 211582 BALL BEARING 6004ZZ 211583 BUSHING 211585 BALL BEARING 6003ZZ 211586 BALL BEARING 608ZZ 211587 BUSHING 211589 BELTS 211590 LOCKING RING 211591 BALL BEARING 1008279 EXHAUST CONNECTION 211618...
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  • Page 32 Translation of the original declaration to the incomplete machine The LISSMAC core drill motor CDM 23 WP can/may only be used with a LISSMAC core drill stand. The commissioning is not allowed until it is established that the core drilling motor and the core drill stand meet the intended use.
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