Stryker Performance-LOAD 6392 Maintenance Manual
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Stryker Performance-LOAD 6392 Maintenance Manual

Cot fastener system
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Performance-LOAD™ Cot Fastener System
6392
Maintenance Manual
2016/04 B.0
6392-009-002 REV B
www.stryker.com

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Summary of Contents for Stryker Performance-LOAD 6392

  • Page 1 Performance-LOAD™ Cot Fastener System 6392 Maintenance Manual 2016/04 B.0 6392-009-002 REV B www.stryker.com...
  • Page 2 sample text...
  • Page 3 Operating instructions/Consult instructions for use General warning Caution Two person lift Catalogue number Serial number For US Patents see www.stryker.com/patents European authorized representative Manufacturer Date of manufacture CE mark Class II electrical equipment: equipment in which protection against electric shock does not...
  • Page 4 Symbols Fragile, handle with care Keep dry Do not stack more than 5 high 6392-009-002 REV B www.stryker.com...

  • Page 5: Table Of Contents

    Guide rail assembly ..........................32 Head end cover assembly ......................... 33 Head end interface assembly........................34 Inductive charging assembly ........................35 Head end hitch assembly .......................... 36 Head end forging assembly ........................37 EMC information ............................. 38 Warranty ............................... 42 www.stryker.com 6392-009-002 REV B...
  • Page 6 Table of Contents Warranty exclusion and damage limitations..................... 42 To obtain parts and service........................42 Return authorization........................... 43 Damaged product ..........................43 International warranty clause ....................... 43 6392-009-002 REV B www.stryker.com...

  • Page 7: Warning/Caution/Note Definition

    Note: Provides special information to make maintenance easier or important instructions clearer. www.stryker.com 6392-009-002 REV B...

  • Page 8: Summary Of Safety Precautions

    Modifying the product also voids its warranty. • The use of accessories and cables, other than those specified, with the exception of cables that are sold by Stryker as replacement parts for internal components, may result in increased emissions or decreased immunity of the Performance-LOAD system.

  • Page 9: Introduction

    Introduction This manual assists you with the operation or maintenance of your Stryker product. Read this manual before operating or maintaining this product. Set methods and procedures to educate and train your staff on the safe operation or maintenance of this product.
  • Page 10 CAUTION • The use of accessories and cables, other than those specified, with the exception of cables that are sold by Stryker as replacement parts for internal components, may result in increased emissions or decreased immunity of the Performance-LOAD system.

  • Page 11: Standards With Required Options

    Operations Manual for your cot model for more information. Note: Compatible cot is loaded into Performance-LOAD in powered mode for crash testing. Standard Performance-LOAD compatible cot models 6506, 6086 SAE J3027 BS EN 1789:2007 +A2:2014 and AS/NZS-4535:1999 6506 applicable clauses www.stryker.com 6392-009-002 REV B...

  • Page 12: Product Illustration

    General Services Administration R2200 Crystal Drive, Suite 1006 Arlington, VA 22202 USA Telephone: 703-605-2277 For more information about AMD standards, contact: Ambulance Manufacturers Division (National Truck Equipment Association) 37400 Hills Tech Drive Farmington Hills, MI 48331-3414 USA 6392-009-002 REV B www.stryker.com...

  • Page 13: Contact Information

    Portage, MI 49002 To view your operations or maintenance manual online, see https://techweb.stryker.com/. Have the serial number (A) of your Stryker product available when calling Stryker Customer Service or Technical Support. Include the serial number in all written communication. Serial number location...

  • Page 14: Cleaning

    Power wash the rails and interface plates with a hand held wand unit or wipe the product with a clean cloth and recommended cleaners. Note: Water that gets into the Performance-LOAD system will drain through the drain tube to the underside of the vehicle. 6392-009-002 REV B www.stryker.com...

  • Page 15: Disinfecting

    Dry the product thoroughly before returning the product to service. Avoid over saturation. Do not allow the product to remain wet. Follow the manufacturer’s dilution recommendations for appropriate contact time and rinsing requirements. Follow the chemical manufacturer’s guidelines for proper disinfecting. www.stryker.com 6392-009-002 REV B...

  • Page 16: Preventive Maintenance

    Routine Loose fasteners Replace if loose Every twelve months Check Routine All parts Replace any worn parts, including covers, cot guides, and latch assembly, if necessary Full functionality See the Installation checklist in the Operations Manual 6392-009-002 REV B www.stryker.com...

  • Page 17: Maintenance Record

    Preventive maintenance Maintenance record Date Maintenance operation Hours performed www.stryker.com 6392-009-002 REV B...

  • Page 18: Training Record

    Preventive maintenance Training record Training date Trainee name Basic training Refresher update Owner’s manual, in- service, formal class, etc. 6392-009-002 REV B www.stryker.com...

  • Page 19: Troubleshooting

    Performance-LOAD. The light indicates that the unit is receiving power and that the electrical installation is correct and complete. If the light panel orb does not turn ON, check all connection points and replace the inductive coil and/or the primary board. www.stryker.com 6392-009-002 REV B...

  • Page 20: Service

    Torque item A to 300 ± 15 in-lb Figure 2: Replacing the foot end interface assembly Head end interface assembly replacement Tools Required: • T27 Torx driver • 1/4'' Hex wrench • Torque wrench (in-lb) Procedure: 6392-009-002 REV B www.stryker.com...

  • Page 21: Inductive Primary Board Replacement (Optional)

    Remove the inductive primary board from the charging enclosure. Discard the inductive primary board. Note: Do not dispose of as unsorted municipal waste. Refer to your local distributor for return or collection systems available in your country. Reverse steps to reinstall. www.stryker.com 6392-009-002 REV B...

  • Page 22: Head End Plunger Replacement

    Remove and save the plunger bracket (F) (Figure 5 on page 19). Remove and discard the plunger (E) (Figure 5 on page 19). Reverse steps to reinstall. Verify proper operation before returning the product to service. 6392-009-002 REV B www.stryker.com...

  • Page 23: Foot End Lock Pawl Replacement

    Note: Make sure that the pawl spring (F) remains in place when you remove the lock pawl (Figure 6 on page 20). Reverse steps to reinstall. Note: Fully insert the dowel pin during reassembly. Verify proper operation before returning the product to service. www.stryker.com 6392-009-002 REV B...
  • Page 24 Service Foot end lock pawl replacement (Continued) Figure 6: Replacing the foot end lock pawl 6392-009-002 REV B www.stryker.com...

  • Page 25: Performance-Load Assembly

    Performance-LOAD assembly 6392-001-010 Rev B (Reference only) Torque item A to 300 ± 15 in-lb Torque item A to 300 ± 15 in-lb www.stryker.com 6392-009-002 REV B...
  • Page 26 Assembly, foot end nose 6392-001-025 Assembly, guide rail 6392-001-031 Assembly, head end cover 6392-001-032 Assembly, head end interface 6392-001-052 Weldment, foot end 6392-001-053 Weldment, head end 6392-001-102 Safety bar rail, long 6392-001-103 Safety bar rail, short 6392-009-002 REV B www.stryker.com...
  • Page 27 Name Quantity 6392-001-104 Safety bar rail support 6392-001-105 Safety bar rail cover, long 6392-001-106 Safety bar rail cover, short 6392-001-208 Foot end cover, bottom 6392-001-303 Head end cover, patient left 6392-001-304 Head end cover, patient right www.stryker.com 6392-009-002 REV B...

  • Page 28: Center Cover Assembly

    Center cover assembly 6392-001-011 Rev A (Reference only) Item Number Name Quantity 0057-011-000 3/8'' Hex wrench, ball end 6392-001-403 Floor plate cover 6392-001-406 Removal tool extension 6392-009-002 REV B www.stryker.com...

  • Page 29: Floor Plate Bolt Assembly

    Floor plate bolt assembly 6392-001-012 Rev A (Reference only) Item Number Name Quantity 0004-910-000 Socket head cap screw 6392-001-142 Floor plate bolt holder 6392-001-143 Washer, bolt holder www.stryker.com 6392-009-002 REV B...

  • Page 30: Install Kit Assembly

    Install kit assembly 6392-001-014 Rev A (Reference only) Item Number Name Quantity 6392-001-011 Center cover assembly 6392-001-400 Cleat 6392-001-401 Cleat locator washer 0001-194-000 Flat head cap screw 6392-009-002 REV B www.stryker.com...

  • Page 31: Inductive Charging Option

    Inductive charging option 6392-001-015 Rev B (Reference only) Item Number Name Quantity 0004-589-000 Button head cap screw 0015-096-000 Square nut 6392-001-041 Inductive charging assembly 0058-394-000 Cable clip www.stryker.com 6392-009-002 REV B...

  • Page 32: Foot End Cover Assembly

    Foot end cover assembly 6392-001-021 Rev A (Reference only) Item Number Name Quantity 0011-642-000 Plain washer 0023-349-000 Pan head thread forming screw 0038-905-000 Spin cap spring 6392-001-108 Top cover, foot end 6392-001-309 Spin cap 6392-009-002 REV B www.stryker.com...

  • Page 33: Foot End Interface Assembly

    6392-001-022 Rev A (Reference only) Item Number Name Quantity 0004-442-000 Button head cap screw 0026-556-000 Dowel pin 6392-001-202 Interface, foot end 6392-001-250 Lock pawl, foot end 6392-001-251 Pivot bracket, foot end interface 6392-001-252 Pawl spring 6392-001-257 Release latch link arm www.stryker.com 6392-009-002 REV B...

  • Page 34: Foot End Nose Assembly

    Foot end nose assembly 6392-001-023 Rev A (Reference only) 6392-009-002 REV B www.stryker.com...
  • Page 35 Quantity 0023-167-000 Pan head thread forming screw 0026-316-000 Clevis pin 6392-001-205 Nose cover 6392-001-253 Thick release spring 6392-001-254 Release pivot arm 6392-001-255 Release button 6392-001-256 Release lower link 6392-001-258 Release housing 6392-001-259 Thin long release spring www.stryker.com 6392-009-002 REV B...

  • Page 36: Guide Rail Assembly

    Guide rail assembly 6392-001-025 Rev A (Reference only) Item Number Name Quantity 0018-046-000 Tube connector 6392-001-050 Weldment, guide rail 6392-009-002 REV B www.stryker.com...

  • Page 37: Head End Cover Assembly

    Head end cover assembly 6392-001-031 Rev A (Reference only) Item Number Name Quantity 0011-642-000 Plain washer 0023-349-000 Pan head thread forming screw 0038-905-000 Spin can spring 6392-001-109 Head end top cover 6392-001-309 Spin cap www.stryker.com 6392-009-002 REV B...

  • Page 38: Head End Interface Assembly

    Head end interface assembly 6392-001-032 Rev A (Reference only) Item Number Name Quantity 0004-442-000 Button head cap screw 6392-001-302 Head end interface 6392-001-305 Head end pin closure 6392-001-306 Plunger spring 6392-001-307 Head end plunger 6392-001-308 Head end plunger bracket 6392-009-002 REV B www.stryker.com...

  • Page 39: Inductive Charging Assembly

    Inductive charging assembly 6392-001-041 Rev B (Reference only) Item Number Name Quantity 6390-001-133 Anchor primary coil 6390-001-147 Inductive primary board 6392-001-150 Inductive charging enclosure www.stryker.com 6392-009-002 REV B...

  • Page 40: Head End Hitch Assembly

    Head end hitch assembly 6392-001-061 Rev A (Reference only) Item Number Name Quantity 6392–001-054 Head end hitch weldment 6392-001-500 Head end hitch pin 0016-019-000 Nylock hex nut 6392-009-002 REV B www.stryker.com...

  • Page 41: Head End Forging Assembly

    Head end forging assembly 6392-001-062 Rev A (Reference only) Item Number Name Quantity 6392-001-510 Machined forging 6392-001-500 Head end hitch pin 0016-323-000 Hex flange serrated lock nut www.stryker.com 6392-009-002 REV B...

  • Page 42: Emc Information

    Performance-LOAD is suitable for use in the electromagnetic environment specified below. The customer or the user of Performance-LOAD should assure that it is used in such an environment. Electromagnetic Immunity test EN/IEC 60601 test level Compliance level environment-guidance 6392-009-002 REV B www.stryker.com...
  • Page 43 Power frequency (50/60 Hz) characteristic of a typical magnetic field 30 A/m 30 A/m location in a typical IEC 61000-4-8 commercial or hospital environment. Note: U is the a.c. mains voltage before applications of the test level. www.stryker.com 6392-009-002 REV B...
  • Page 44 Note 1: At 80 MHz and 800 MHz, the higher frequency range applies. Note 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from structures, objects, and people. 6392-009-002 REV B www.stryker.com...
  • Page 45 RF compliance level above, the Performance-LOAD system should be observed to verify normal operation. If abnormal performance is observed, additional measures may be necessary, such as reorienting or relocating Performance-LOAD. Over the frequency range 150 kHz to 80 MHz, field strengths should be less than 3 V/m. www.stryker.com 6392-009-002 REV B...

  • Page 46: Warranty

    Stryker’s obligation under this warranty is expressly limited to supplying replacement parts and labor for, or replacing, at its option, any product that is, in the sole discretion of Stryker, found to be defective. Expendable components, i.e. mattresses, restraints, IV poles, storage nets, storage pouches, oxygen straps, and other soft goods, have a one (1) year limited warranty.
  • Page 47 Stryker will file a freight claim with the appropriate carrier for damages incurred. Claims will be limited in amount to the actual replacement cost. In the event that this information is not received by Stryker within the fifteen (15) day period following the delivery of the product, or the damage was not noted on the delivery receipt at the time of receipt, the customer will be responsible for payment of the original invoice in full within thirty (30) days of receipt.
  • Page 48 Stryker Medical 3800 E. Centre Avenue Portage, MI 49002 2016/04 6392-009-002 REV B www.stryker.com...

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