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- Page 1 TopClean M Type M2 Cleaning and disinfection machine for respira- tory protection equipment Instructions for use Read the instructions for use before using the appliance! test 9018116 / Valid from: 2018-12 / Update: 2021-09 www.meiko.info...
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Page 2: Table Of Contents
Translation of the “original instructions for use” Contents INFORMATION ON INSTRUCTIONS FOR USE ............4 Product identification Delivery contents Related documents LIABILITY AND WARRANTY..................4 SAFETY ........................5 Symbol explanation 3.1.1 Notes in the instructions 3.1.2 Safety symbols in the instructions Requirements for the personnel Residual risks Intended use... - Page 3 TopCl ean M Membrane key pad 9.1.1 Preparing the cleaning and disinfection machine Start up the machine Cleaning 9.3.1 Rack range 9.3.2 Accessories adapter 9.3.3 Placement of respirator masks 9.3.4 Placement of regulators 9.3.5 Use of the adapter (optional) 9.3.6 Placement of combi-rack 9.3.7 Placement of harness...
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Page 4: Information On Instructions For Use
Product identification These instructions for use apply to the following machine type: Cleaning and disinfection machine TopClean M, M2 type. Delivery contents The delivery contents include: • 1x TopClean M cleaning and disinfection machine •... -
Page 5: Safety
Liability claims for personal injury or material damage as well as for operational problems are excluded if they are due to one or more of the following causes: • Unintended use. • Improper assembly, commissioning, operation or maintenance. • Operation of the machine or system with defective safety devices or improperly attached or non-functioning safety or protective devices. -
Page 6: Safety Symbols In The Instructions
3.1.2 Safety symbols in the instructions The following note and danger symbols are used both in the document and on the machine. Observe these symbols and signs on the machine to avoid personal injury and material damage! The symbols have the following meanings: Symbol Meaning Warning of hazardous areas... -
Page 7: Requirements For The Personnel
Requirements for the personnel • Make sure that only trained and experienced staff operate the washer-disinfec- tor. • Personnel who have not been briefed or trained may not handle the washer- disinfector. • Make sure that staff learning to use the washer-disinfector are supervised by a trained and experienced operator at all times. -
Page 8: Residual Risks
Residual risks Phase Activity Nature of the hazard Avoidance measure • Load-bearing capacity of the forklift truck must be adequate for the weight of the cleaning combination Loading and unloading • with forklift truck Please note the cleaning combination's centre of gravity •... -
Page 9: Intended Use
The material compatibility of various respirator masks from Dräger Safety AG & Co. KGaA, MSA AUER GmbH and INTERSPIRO AB during cleaning and disinfecting in the TopClean M has been confirmed by a report issued by Dekra-EXAM GmbH, the specialist body for respiratory protection. -
Page 10: Foreseeable Misuse
The TopClean M cleaning and disinfection machine must only be operated with a compressed air connection for respiratory protection devices (between 2 and max. 5 bar) in accordance with EN 12021. The washware must be suitable for the chemo-thermal cleaning disinfection process up to max. - Page 11 DIN 10510, 10511 and 10512. If equipment for optimising energy consumption is nevertheless in- stalled, MEIKO does not accept any responsibility for a possible reduction in the quality of the wash and hygiene.
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Page 12: What To Do In The Event Of An Emergency
Information on the use of descaling agents Residue from descaling agents can cause damage to the plastic components and sealing materials in the machine. • Acquire information from the manufacturers of these products. • Please observe the manufacturer's hazard warnings. •... -
Page 13: Product Description
Product description Functional description The TopClean M is a cleaning and disinfection machine with a square rack. The cleaning and disinfection machine has a cleaning, disinfection and a final rinse cycle. A temperature controller maintains the set cleaning and disinfection temperature of 60°C within one cycle. -
Page 14: Blue Operating Concept
Blue operating concept 1 AktivPlus filter The parts of the cleaning and disinfection machine that must be touched by the op- erator in operation and in daily use are blue. And so after a short briefing, operators know intuitively that they have to remove and clean the wash system, tank cover sieve and filter, for example. -
Page 15: Detergent
The correct dosage is achieved when the water drips evenly from the washware and depends on the available water quality on-site. This setting is made during commis- sioning by an service technician authorised by MEIKO or the chemical supplier. Change dosing quantity, see chapter “Dosing system level” on page 42. -
Page 16: Chemo-Thermal Disinfection Method
62°C for a short time. This ensures that 60°C prevails continuously on the washware. Technical data MEIKO has created a dimensional drawing that shows machine dimensions as well as connection and consumption values. Further data should be taken from the MEIKO dimensional drawing. -
Page 17: Assembly
Check the machine for transportation damage. Note If there is any suspicion of transportation damage, the shipping company and MEIKO must be informed immediately in writing. Photograph any damaged parts and send the pictures to MEIKO. 7.1.2 Requirements for the installation area The cleaning and disinfection appliance is only frost-proof in as-delivered state or if equipped with special features (option: frost drainage). -
Page 18: Requirements For The Waste Water Connection
7.1.3 Requirements for the waste water connection A waste water pump is integrated into the drain pump. • Connect the drainage hose to the locally available waste water pipe. – For Australia only: The drain hose must be connected such that it is watertight with a drain fit- ting in accordance with AS 1589 AS 2887 and a sanitary waste water pipe or sanitary waste water fitting in accordance with AS / NZS 1260. -
Page 19: Requirements To The Electrical Connection
Danger of death by electric shock: contact with live electrical parts can lead to seri- ous injury or death. Who may connect it? The cleaning and disinfection machine must be connected by a (MEIKO authorised) electrician in accordance with the locally applicable norms and regulations. Local earth wire system The electrical safety of this machine is only ensured if it is connected to a properly installed protective conductor system. - Page 20 Where discharge currents exceed 10 mA, the use of an RCD/FI is not recom- mended. False alarms restrict machine availability. MEIKO expressly excludes any liability for damages caused by improper connection of the machine. This includes any work in connection with services due to said connection, e.g. pro- cessing complaints or claims due to: •...
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Page 21: Perform Assembly
Perform assembly Warning Danger of injury due to machine tipping If machine is freestanding and not secured, it could fall over and cause crushing. • If machine if freestanding, it must be secured long term to prevent tipping. • Wear protective gloves and safety shoes. Caution Material damage due to steam emission Small quantities of steam may escape through the cleaning and disinfection ma-... -
Page 22: Commissioning
Commissioning Warning Danger of injury from entering a danger zone Unauthorised persons might be in or enter the danger zone during transport, as- sembly, commissioning, maintenance and repair work. This can lead to injuries. • Only permit qualified persons to perform work at the machine. •... -
Page 23: Operation/Use
Operation/use Membrane key pad The cleaning and disinfection machine is equipped with a membrane key pad. A dis- play reports the current temperatures of the clean and rinse water and displays infor- mation messages and error codes where applicable. Control lights at the keys indi- cate readiness for operation, the active cleaning programme and a running cleaning cycle. -
Page 24: Preparing The Cleaning And Disinfection Machine
9.1.1 Preparing the cleaning and disinfection machine Warning Danger of injury from contact with chemicals Detergent/disinfectant and rinse aid result in damage to health if in contact with skin or eyes or if swallowed. • Use eye protection. • Wear protective gloves. •... -
Page 25: Start Up The Machine
Start up the machine The cleaning and disinfection machine is closed and does not contain a rack. 1. Press On/Off button. The cleaning and disinfection machine is filled and heated. During this time, the control light above the selected cleaning programme key flashes. The time re- quired for the machine to be ready to operate depends on the temperature of the water supply and the installed boiler or tank heating capacity. -
Page 26: Accessories Adapter
Regulator rack with compressed air connection Combination rack For 4 respirators and 4 regulators at the same time Harness attachment with base rack for 1 harness Rack insert for compressed air bot- tles 9.3.2 Accessories adapter Adapter for M45x3" v-thread 26 / 54 9018116... -
Page 27: Placement Of Respirator Masks
9.3.3 Placement of respirator masks Lift safety device, place inner mask on bracket and se- Small parts rack with cure. mask utensils. 9018116 27 / 54... - Page 28 Hang the mask on the upper sealing edge on a bracket. Partially loaded rack. Place lid on small parts rack 28 / 54 9018116...
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Page 29: Placement Of Regulators
9.3.4 Placement of regulators Dismantle the regulator in accord- Place individual parts in the small parts ance with the manufacturer's instruc- rack and close the lid. tions. 9018116 29 / 54... -
Page 30: Use Of The Adapter (Optional)
Unscrew the regulator, align and con- Unused couplings must be closed with nect the compressed air pipe. the protective cap before each cleaning cycle. 9.3.5 Use of the adapter (optional) Standard suitable for 40x1/7" round thread detergent dosing unit and ESA plug con- nection. -
Page 31: Placement Of Harness
Note: Again, if the couplings are not used, close them with the protective cap. 9.3.7 Placement of harness 9018116 31 / 54... -
Page 32: Fitting Of Compressed Air Bottles
9.3.8 Fitting of compressed air bottles Base rack with rack insert for com- pressed air bottles 9.3.9 Connection of regulator and/or combi-rack to the compressed air pipe Push the compressed air hose connection into the cou- pling. 9.3.10 Selecting the cleaning programme 1. -
Page 33: Starting The Cleaning Process
Programme table Cleaning time set value Boiler temperature target value Cleaning Total [°C] 3 (WW) WW = Water change programme (option) Note The concentration of the rinse aid in the water remains constant: if the rinse time is changed, the dosage amount of the rinse aid changes correspondingly. 9.3.11 Starting the cleaning process 1. -
Page 34: Removal Of Regulator Or Combi-Rack From The Compressed Air Pipe
The control light above the cleaning key lights up. The cleaning and disinfection machine cleans and disinfects automatically and switches off the wash pro- gramme after completion. The cleaning and disinfection time may differ from the set programme cycle time if the programme cycle time is not sufficient to heat up the boiler and tank water to the preset temperature. -
Page 35: Decommissioning The Cleaning And Disinfection Machine
When reprocessing respirator masks and regulators, the manufacturer's in- structions in the instructions for use must be strictly observed! 3. Close door. Decommissioning the cleaning and disinfection machine The cleaning and disinfection machine is closed and does not contain a rack. Press the Off button. -
Page 36: Replace Canister
9.5.1 Replace canister Lack of rinse aid Lack of detergent/disinfectant Note The canisters for detergent and rinse aid are located in the immediate vicinity of the cleaning and disinfection machine. Note When using a suction lance which detects whether a canister is empty, a shortage of detergent/disinfectant or rinse aid will be indicated on the display. -
Page 37: Malfunctions
Malfunctions Despite careful construction, minor malfunctions may occur, which are usually easy to fix. Possible errors and troubleshooting measures for the operator are described in the following. If the described operational problems occur repeatedly, the cause must be identified. Common malfunctions Malfunction Possible cause Remedy... - Page 38 • Incorrect password/no Code incorrectly en- • Enter code again authorisation tered • • No intervention by the operator is necessary Factory setting parame- Switch supply voltage ter list on/off • Message disappears after 5 min. • The set operating hours •...
- Page 39 Description Possible cause Measures/remedial action • • Temperature sensor defective If it occurs frequently, call a service technician! • Boiler protection defective, output switch triggered • No signal from I/O circuit board • Boiler temperature sensor short- Sensor defective • Not possible to continue circuit •...
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Page 40: Change Authorisation Level
Description Possible cause Measures/remedial action • Sensor defective Temperature sensor short-circuit • Not possible to continue • Sensor position not correct working • Temperature sensor interruption Plug contact not connected • Call a service technician! properly • Not possible to continue •... -
Page 41: Service Level
Service level Code display Meaning View parameter, see page 41. Vent rinse pipe, see page 41. Vent detergent/disinfectant pipe, see page Reset the counter for replacing the partial desalination cartridge, see page 42. 9.9.1 View parameters 1. Switch to authorisation level 1 Service level (10000), see chapter “Change au- thorisation level”... -
Page 42: Replace Counter For Partial Desalination Cartridge (Optional)
9.9.3 Replace counter for partial desalination cartridge (optional) For dishwashers with a partial desalination cartridge and activated end-of-service indicator, the counter must be reset after changing the partial desalination car- tridge. 1. Switch to authorisation level 1 Service level (10001), see page 40. 2. -
Page 43: Maintenance And Cleaning
Maintenance and cleaning Warning Danger to life from electric shock Contact with live electrical parts can lead to serious injury or death. • Work at or repairs to the electrical system must be conducted by a qualified electrician who complies with the electrotechnical rules. •... -
Page 44: Maintenance
10.1 Maintenance Note MEIKO recommends having the machine serviced by an authorised service techni- cian at least once a year. As part of the maintenance, an electrical safety inspection is also carried out in accordance with DIN VDE 0701-0702 / DGUV Regulation 3. -
Page 45: Maintenance Table
10.2 Maintenance table Note Maintenance work must only be carried out by MEIKO authorised staff! Mainte- Maintenance work nance re- quirement Visual check Electrical installation Re-tighten all screw connections (e.g. heating contactors, control fuse), check Annually plug/terminal connections Carry out a visual check on all electrical equipment (e.g. switches, cables, Annually plugs, etc.) - Page 46 Mainte- Maintenance work nance re- Visual check quirement Disinfectant and detergent dosing Replace peristaltic tube and seals on the nozzles Annually Check the detergent/disinfectant dosing system is working and not leaking Annually Rinse aid dosing Replace peristaltic tube and seals on the nozzles Annually Check the rinse aid dosing system is working and not leaking Annually...
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Page 47: Daily Cleaning
10.3 Daily cleaning Caution Material damage due to water ingress Electrical cables and electronic components can be damaged if they come into contact with water. • The cleaning and disinfection machine, control cabinets and other electrical components must never be sprayed with a hose or high pressure cleaner. •... -
Page 48: Cleaning The Stainless Steel Surfaces
10.4 Cleaning the stainless steel surfaces Caution Material damage due to incorrect cleaning Cleaning of parts made of stainless steel with unsuitable cleaning agents, care products and cleaning utensils leads to damage, deposits or discolourations on the machine. • Never use aggressive cleaning or scouring agents. •... -
Page 49: Spare Parts
Notes on conducting descaling: Only use products suitable for cleaning and disinfection machines (for the chemo- thermal cleaning disinfection process) for descaling. Follow the manufacturer's instructions. Completely flush the de-scaling agent out of the cleaning and disinfection machine. To do so, perform 1 or 2 rinse cycles with fresh water. •... -
Page 50: Disposal Of Packaging Materials
12.1 Disposal of packaging materials All the packaging materials are recyclable. The following materials are used: – Square timber frame – Plastic sheeting (PE film) – Cardboard packaging (for protecting edges) – Packaging strap (steel strip) – Packaging strap (plastic (PP)) Note The square timber frame consists of untreated raw pine / spruce. -
Page 51: Index
Index Local fuse protection ............20 Local mains isolator ............20 Abbreviations ............50 Other dangers ..............19 Power cable ..............19 Accessories adapter ..........26 protective equipotential bonding ........20 Assembly ............. 17 Voltage/frequency ............19 Authorisation level Who may connect it? ............19 with/without protective equipotential bonding .... - Page 52 Product description ..........13 Safety symbols in the instructions ......6 Programme selecting the cleaning programme ....32, 33 Configuration ..............32 Service codes ............. 40 Programme table ..........33 Service level ............41 Spare parts ............49 Start up the machine ........... 25 Rack range ............
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Page 53: Notes
Notes …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… 9018116 53 / 54... - Page 54 MEIKO Maschinenbau GmbH & Co. KG Englerstraße 3 77652 Offenburg Germany www.meiko-global.com info@meiko-global.com Design and construction subject to change without prior notice! 9018116 / Valid from: 2018-12 / Update: 2021-09...
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