Subscribe to Our Youtube Channel
Related Manuals for Meiko RF
Summary of Contents for Meiko RF
- Page 1 Operating instructions Bi-cord conveyor Translation of the „Original operating instructions” Read operating instructions before using the machine! 9657931 / Valid from: 2008-11 / Update: 2021-07 www.meiko-global.com...
-
Page 2: Table Of Contents
Index Page Introduction and general instructions ..............4 Safe keeping of instructions ................. 5 Authorisation for service technicians of our service partners ....... 5 Designation of installation type ................5 Explanation of the safety symbols used ............... 6 General description and use for the purpose intended........7 General description .................... - Page 3 Cleaning ......................... 22 12.1 Daily cleaning ..................... 22 12.2 Care of stainless steel surfaces ................. 22 Determination of belt tension................23 13.1 Checking belt tension by measuring the belt elongation ........23 Instructions for personnel ..................24 Dismantling and disposal ..................24 15.1 Disposal of packaging materials ................
-
Page 4: Introduction And General Instructions
We are very pleased about your confidence in our products. Wishing you much pleasure when working with the products of Mssrs. MEIKO, we are sure that they make your work a great deal easier and are of great service to you. -
Page 5: Safe Keeping Of Instructions
The operating instructions must always be kept ready to hand! Authorisation for service technicians of our service partners MEIKO exclusively authorises authorised service partners for commissioning, inductions, repairs, maintenance, assembly and installation of the corresponding product groups within MEIKO devices. -
Page 6: Explanation Of The Safety Symbols Used
Explanation of the safety symbols used The following safety symbols are used in this booklet. These symbols should draw the attention of the reader to the text next to the safety hints. This symbol warns that there is danger to human life and health. CAUTION! This symbol warns that there is danger to the installation, to material or to the environment. -
Page 7: General Description And Use For The Purpose Intended
General description and use for the purpose intended General description Bi-cord conveyors are ideal for soiled table- ware return. The linear attachements of the polycord leaves virtually the whole of the conveyor surface free. This type of soiled tableware return is greatly favoured because it allows transport of en- tire only, and not of individual tableware items (plates, cups, cutlery, bottles etc.),... -
Page 8: Technical Conditions
(f. ex. electrcial change- ments or changements reg. location). Any modifications to the round belt system without the written approval of MEIKO or undertaken by unauthorized persons will invalidate any CAUTION! right to claim and product liability. -
Page 9: Basic Safety Measures
... the required necessary protective equipment for maintenance and repair personnel is available and worn. CAUTION! ... the operating instructions are always in a legible state and completely available directly at the system. CAUTION! ... that all safety and warning notes attached to the system are not removed and that they are legible. -
Page 10: Basic Safety Measure For Maintenance
6.2.2 Basic safety measure for maintenance Observe the maintenance intervals prescribed in the operating instructions! Observe the maintenance instructions for the individual components! Danger of injury from entering a danger zone CAUTION! Unauthorised persons might be in or enter the danger zone during transport, assembly, commissioning, maintenance and repair work. -
Page 11: Before Setting In Operation - After Maintenance And Repair Works
• The protective measures and connection of the equipotential bonding must be car- ried out in as per VDE 0100 part 540 and part 710 and the requirements of local utility companies. • The bi-cord conveying system may only be operated at the voltage and frequency and with the fuse protection specified on the rating plate. -
Page 12: Assembly Instructions (For A Partially Completed Machine)
Assembly instructions (for a partially completed machine) These apply where the MEIKO product is a partially completed machine in the sense of the Machinery Directive (Directive 2006/42/EC). Observe the following items when connecting MEIKO products to an existing conveying system/washing machine: The components must be aligned with one another, connected in an appropriate man- ner, and fastened so that safe operation is assured. -
Page 13: Transport
To avoid a moving of the installation, especially in the wash-up area, it must be fixed to the floor. The place of installation can only be altered with approval of Mssrs. MEIKO: Should you intend to install and assemble the installation yourself, please ask for detailed and exact installation and assembly instructions. -
Page 14: Special Types Of Danger
Special types of danger Accident protection at tray-onset area If the accident protection is removed from the tray-onset area or if it is incorrectly mounted, the danger arises that somebody touches the round belt conveyor body from below so that the hands could be pulled in and injured. -
Page 15: Accident Protection At The Curve Guiding Rollers
Accident protection at the curve guiding rollers If the accident protection is removed from the curve guiding rollers, fingers could be pulled in and injured. On the photo you can see the position of the accident protection. To avoid accidents and injuries, please take care that the accident protection is not re- moved! Acc. -
Page 16: Product Description
Product description 10.1 Construction Tray-onset area Flat belt table Height limiting switch Conveyor end with pin end Control board Electrical switch cabinet switch Curve 10.2 Check function of safety fittings To avoid damages at the system, injuries or even death: the irreprochable function of all safety fittings must be checked ... -
Page 17: Control Panel
10.3 Control panel A control panel is located at the end of the washware clearing section in the dishwashing OFF key ON key area. Toggle switch Jam switch EMERGEN The following operating elements are arranged on CY STOP the control panel: ON KEY illuminated white OFF KEY black EMERGENCY STOP pushbutton yellow/red... -
Page 18: Operation
10.5 Operation The trays with the dishes are normally charged at the tray-onset area and transported into the wash-up area. There, the trays with the dishes are sorted and loaded into the dish- washing machine. The installation is switched on and off at the stripping and sorting stations in the wash-up area. -
Page 19: Jam Switch Option
10.7 Jam switch option Toggle switch for queue operation or continuous operation JAM SWITCH option with the CONTINUOUS OPERATION - QUEUE OPERATION toggle switch If CONTINUOUS OPERATION operating mode is selected, all drive motors are active and are permanently driven by the control system. QUEUE OPERATION is only recommended during quiet times for the pot wash. -
Page 20: Transport Stop Key
10.8 Transport stop key With this option, one or more transport stop keys may be present on the washware clearing stations. Functional description: By pressing a transport stop key, the bi-cord conveying system stops and the white light in the key is switched on. When using several transport stop keys in the bi-cord conveying system, all push buttons light up white. -
Page 21: Folding Conveyor Table
10.12 Folding conveyor table A folding conveyor table is used when an access route is needed through the bi-cord con- veying system. This could be for maintenance, inspection, access to a work station or as an emergency exit. Function: The folding conveyor table is fitted with two pneumatic springs to take the majority of the conveyor table's weight when it is folded. -
Page 22: Cleaning
Cleaning For a long service life of the transport system a daily thorough cleaning is very important in the tray-onset area and in the wash-up area especially in the dish stripping area. Please observe that the emergency stop or the main switch is activated in case of cleaning, inspection or maintenance works. -
Page 23: Determination Of Belt Tension
Determination of belt tension For round belts (15mm in diameter) with tension members The belt tension should be 0.8%!! The belt can pull more weight at a higher tension rating than at a lower tension rating. If the tension is too low, it can result in the belt slipping from the drive pulley in the wedge profile. -
Page 24: Instructions For Personnel
Instructions for personnel Only trained and instructed personnel is allowed to work at the round belt transport system. The responsibilities of the personnel must be clearly determined, reg. operation, mainte- nance and repair. Personnel to be instructed must always work at the round belt transport system under the supervision of an experienced person. -
Page 25: Dismantling And Disposal Of The Old Device
Note The square timber frame consists of untreated raw pine / spruce. In order to guard against pests, country-specific import regulations may also stipulate the use of treated wood. Pos : null /Übersc hriften/1.1/D emontage und Entsorgung des Altg eräts @ 16\mod_1580463813076_6.doc x @ 202227 @ @ 1 15.2 Dismantling and disposal of the old device Pos : null /War nhi nweis e/WARNUNG/WARNUN G - Verletz ungsgefahr durc h Kontakt mit C hemi kalien @ 0\mod_1413539826683_6.doc x @ 260 @ @ 1 Warning... -
Page 26: Fire Protection
Fire protection Conveyor systems leading through a fire danger zone have to be provided with a suitable fire protection. We will be always at your disposal for giving advice in case of need. Escape route Conveyor systems crossing an escape route have to be provided with a separation in a suitable section. -
Page 27: Peripheral Elements For The Round Belt Transport System
Peripheral elements for the round belt transport system Round belt transport system with tray stacking device! (Please observe the technical documenta- tion for the tray stacking device!) Round belt transport system with TST 6 semi-automatic dishwashing machine (HA20 / HA30)! (Please observe the technical documenta- tion for the TST 6 device and the dish- washing machine!) - Page 28 MEIKO Maschinenbau GmbH & Co. KG Englerstraße 3 77652 Offenburg Germany www.meiko-global.com info@meiko-global.com Design and construction subject to change without prior notice! 9657931 / Valid from: 2008-11 / Update: 2021-07...
Need help?
Do you have a question about the RF and is the answer not in the manual?
Questions and answers