Dover Blackmer TYPHON 1000 Manual
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Dover Blackmer TYPHON 1000 Manual

Cold front outlet intercooler
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COLD FRONT OUTLET
INTERCOOLER TYPHON
OEM PRODUCT existing only in front version.
BLACKMER
ZI PLAINE DES ISLES
F- 89000 AUXERRE
Tel. : 00 800 890 890 89
Fax : +33 3.86.49.87.17
e-mail : contact@blackmer-mouvex.com
Your distributor :
INSTRUCTIONS 1401-F00 e
Section
1401
Effective
December 2005
Replaces
December 2004
INSTALLATION
OPERATION
MAINTENANCE
SAFETY
STORAGE

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Summary of Contents for Dover Blackmer TYPHON 1000

  • Page 1 INSTRUCTIONS 1401-F00 e Section 1401 Effective December 2005 Replaces December 2004 COLD FRONT OUTLET INTERCOOLER TYPHON INSTALLATION OPERATION MAINTENANCE SAFETY STORAGE OEM PRODUCT existing only in front version. BLACKMER ZI PLAINE DES ISLES F- 89000 AUXERRE Tel. : 00 800 890 890 89 Fax : +33 3.86.49.87.17 e-mail : contact@blackmer-mouvex.com Your distributor :...

  • Page 2: Table Of Contents

    B B L L A A C C K K M M E E R R T T R R U U C C K K S S C C R R E E W W -T T Y Y P P E E C C O O M M P P R R E E S S S S O O R R P P U U L L L L E E Y Y D D R R I I V V E E N N P P A A C C K K A A G G E E S S SAFETY, STORAGE, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS M M O O D D E E L L : : T T Y Y P P H H O O N N 1 1 0 0 0 0 0 0 I I N N T T E E R R C C O O O O L L E E R R...
  • Page 3 S S A A F F E E T T Y Y D D A A T T A A WARNING SAFETY CHECKLIST IT IS IMPERATIVE TO APPLY THE TRUCK PARKING BRAKE AND TO BLOCK THE 1. Before operating the compressor, ensure the vessel to WHEELS BEFORE ANY INTERVENTION which the compressor is connected is certified to with- DUE TO RISKS OF SERIOUS BODILY INJU-...

  • Page 4: General Data

    1 1 . . G G E E N N E E R R A A L L D D A A T T A A TYPHON 1000 INTERCOOLER package includes the follo- wing accessories : • Inlet filter • Silencer •...

  • Page 5: Typhon Characteristics

    1 1 . . G G E E N N E E R R A A L L D D A A T T A A ( ( c c o o n n t t i i n n u u o o u u s s ) ) 1.2 TYPHON 1000 Intercooler characteristics 1.3.2 Recommended drive conditions These operating characteristics for TYPHON compres-...

  • Page 6: Outline Drawings

    1 1 . . G G E E N N E E R R A A L L D D A A T T A A ( ( c c o o n n t t i i n n u u o o u u s s ) ) X + 10 valve opening start pressure.

  • Page 7: Installation

    1 1 . . G G E E N N E E R R A A L L D D A A T T A A ( ( c c o o n n t t i i n n u u o o u u s s ) ) The chair location used to mount the axis is given on the table below : Pulley ratio...
  • Page 8 2 2 . . I I N N S S T T A A L L L L A A T T I I O O N N ( ( c c o o n n t t i i n n u u o o u u s s ) ) 2.4.1.

  • Page 9: Electrical Wiring

    2 2 . . I I N N S S T T A A L L L L A A T T I I O O N N ( ( c c o o n n t t i i n n u u o o u u s s ) ) 2.4.4.

  • Page 10: Package Operation

    3 3 . . P P A A C C K K A A G G E E O O P P E E R R A A T T I I O O N N 3.1 Lubricant recommendations 3.3 Start-up procedure The oil grade will be selected according to the ambient The compressor must be started with the discharge valves temperature under which the compressor will be operated.

  • Page 11: Shutting Down Procedure

    3 3 . . P P A A C C K K A A G G E E O O P P E E R R A A T T I I O O N N ( ( c c o o n n t t i i n n u u e e d d ) ) STEP 3 STEP 2 Close all valves and proceed to pressurize the tank and...

  • Page 12: Air Filter Replacement Procedure

    4 4 . . M M A A I I N N T T E E N N A A N N C C E E ( ( c c o o n n t t i i n n u u o o u u s s ) ) 4.3 Air filter replacement procedure 4.4 Belt &...

  • Page 13: How To Change Pulley Shaft Position

    4 4 . . M M A A I I N N T T E E N N A A N N C C E E ( ( c c o o n n t t i i n n u u o o u u s s ) ) 4) Setting The Belt Tension Step 1 1) Lock the motor in position.

  • Page 14: Safety Valve / Check Valve Inspection

    4 4 . . M M A A I I N N T T E E N N A A N N C C E E ( ( c c o o n n t t i i n n u u o o u u s s ) ) 4.7 Mounting procedure for the transmission •...
  • Page 15 4 4 . . M M A A I I N N T T E E N N A A N N C C E E ( ( c c o o n n t t i i n n u u o o u u s s ) ) Assemble the ball bearing on the aluminum bushing, on Press the shaft into the bushing, paying attention to the the side opposite to the pulley.

  • Page 16: Fan And Thermocontact Connectors Replacement

    4 4 . . M M A A I I N N T T E E N N A A N N C C E E ( ( c c o o n n t t i i n n u u o o u u s s ) ) 4.8 Fan and thermocontact connectors For the fan connector replacement : replacement...

  • Page 17: Spare Parts

    5 5 . . S S P P A A R R E E P P A A R R T T S S 5.1 Chair and transmission (exploded view without belts and pulley) * The chair and transmission are identical for TYPHON and MISTRAL package, independently of the pulley ratio.

  • Page 18: Typhon Intercooler Package

    5 5 . . S S P P A A R R E E P P A A R R T T S S ( ( c c o o n n t t i i n n u u o o u u s s ) ) 5.2 TYPHON INTERCOOLER package Exploded view of INTERCOOLER package.
  • Page 19 5 5 . . S S P P A A R R E E P P A A R R T T S S ( ( c c o o n n t t i i n n u u o o u u s s ) ) PART LIST FOR INTERCOOLER PACKAGE, NOT INCLUDED IN THE PREVIOUS EXPLODED VIEW Référence Désignation...

  • Page 20: Warranty Claims

    5 5 . . S S P P A A R R E E P P A A R R T T S S ( ( c c o o n n t t i i n n u u o o u u s s ) ) 5.3 Warranty claims The following situations will void warranty for all compo- nents of the package :...

  • Page 21: After Sales Return Form

    7 7 . . A A F F T T E E R R -S S A A L L E E S S R R E E T T U U R R N N F F O O R R M M This Return Form is required to be completed and attached to the equipment for any guarantee claim.

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