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Burford 2200 Service Manual

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®
BURFORD
CORP.
SERVICE MANUAL
FOR YOUR
®
BURFORD
ELECTRONIC SMART TYER
MODEL 2200/2300
ORIGINAL INSTRUCTIONS
MODEL NUMBER_________
SERIAL NUMBER_________
WIRING DIAGRAM_________ISSUE___
Date: March 7, 2013
COPYRIGHT © 2006 – 2013 by BURFORD
®
CORP.
Manual Part No. C00282 Rev "A"

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Summary of Contents for Burford 2200

  • Page 1 BURFORD CORP. SERVICE MANUAL FOR YOUR ® BURFORD ELECTRONIC SMART TYER MODEL 2200/2300 ORIGINAL INSTRUCTIONS MODEL NUMBER_________ SERIAL NUMBER_________ WIRING DIAGRAM_________ISSUE___ Date: March 7, 2013 COPYRIGHT © 2006 – 2013 by BURFORD ® CORP. Manual Part No. C00282 Rev “A”...
  • Page 2 ® As Burford Corp. strives to promote safety in the maintenance and operation of Burford equipment, we request that the following safety procedures be followed, along with any additional safety procedures set by the customer’s in-plant safety officers or local codes.
  • Page 3 Burford equipment should only be used for the purpose for which it was sold, and should ® not be modified in any way without notifying the General Manager of Burford Corp. in writing of the modification. The original language for this document is English. Translations to other languages may...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS SAFETY PRECAUTIONS ....................ii DISCLAIMER ......................... iii TABLE OF CONTENTS ....................iv TABLE OF FIGURES ....................vii TABLE OF FLOW CHARTS ..................viii INTRODUCTION ....................1-1 General Information ......................... 1-1 1.1.1 Specifications ..........................1-1 1.1.2 Bag thickness requirements ......................1-1 1.1.3 Bag neck length requirements ......................
  • Page 5 + command ........................3-43 3.13.6 Capturing data into a text file on the PC ..................3-43 ® 3.13.6.1 With the Burford TERMINAL program ................3-43 3.13.6.2 With Windows TERMINAL program ................3-44 3.13.6.3 After the files have been captured .................. 3-44 3.14...
  • Page 6 Infeed Belt Components (210628 “G”) ................... 7-21 Needle Assembly (210613 “B”) ....................7-23 Ribbon Frame Assembly (210630-XXX “05”) ................ 7-25 Dual Ribbon Pivot Assembly (210626-XXX “05”) ..............7-27 7.10 Single Ribbon Tension Assembly (210629-XXX “04”) ............7-29 7.11 Brush Drive Assembly Components (210631-002 “C”) ............7-32 7.12 Brush Drive Assembly (210458-002 “L”) ................

  • Page 7: Table Of Figures

    Fig. 2-1 Tyer Mounting Bracket ..................2-1 Fig. 3-1 Dual Ribbon Spool System .................. 3-2 Fig. 3-2 Product Sensor And Adjustments ................ 3-3 Fig. 3-3 Model 2200/2300 ....................3-4 Fig. 3-4 Operator Controls ....................3-5 Fig. 3-5 Changing And Threading Ribbon ................. 3-7 Fig.
  • Page 8 TABLE OF FLOW CHARTS Flow Chart 4-1 Tyer Will Not Power Up ................4-7 Flow Chart 4-2 Tyer Will Not Power Up, cont'd..............4-8 Flow Chart 4-3 Gathering Belts Won't Run ............... 4-9 Flow Chart 4-4 Gathering Brushes Won't Run ..............4-10 Flow Chart 4-5 Tyer Won't Allow Bagger To Start ............

  • Page 9: Introduction

    ® The Burford 2200 Series Electronic Smart Tyer is designed to close plastic bags with twist tie ribbon in a wide variety of automatic packaging applications. The tyer uses a microprocessor to control and coordinate the motion of four servo motors, which perform the twist tying function.

  • Page 10: Bag Neck Length Requirements

    This formula is provided in case you are developing a new product package and need to calculate a bag neck length for an automatic tying operation. Please consult ® a reliable package manufacturer for your specific needs or contact Burford Corp. if we can be of assistance.

  • Page 11: Model Numbers

    1.0 INTRODUCTION, cont’d. Model Numbers MODEL 2200 (Right Hand) - mounts on right side of conveyor. MODEL 2300 (Left Hand) - mounts on left side of conveyor. RIGHT HAND RIGHT HAND MODEL 2200 MODEL 2000 PRODUCT FLOW PRODUCT FLOW LEFT HAND...

  • Page 12: Installation Procedures

    These instructions are for a typical bagger. If your specific installation requirements are different from what is described here. See Section 2.3 on how to contact ® Burford Corp. for assistance. Mechanical Installation Locate the template drawing provided with your manual and review your application.
  • Page 13 2.0 INSTALLATION PROCEDURES, cont’d. Mechanical Installation, cont’d. Remove the Tyer from the shipping crate and slide the unit onto the Tyer Mounting Bracket. Secure the tyer head using the clamps on the bracket. The centerline of the gathering belts should align with the center of the package.

  • Page 14: Electrical Interconnections

    Electrical Interconnections To make specific wiring connections to your bagger or conveyor system please refer to the wiring diagram provided with this manual. The Model 2200 Electronic Smart Tyer is nominally a 110 VAC machine. If required, minimum service transformer size shall be 1.5KVA. A flexible conduit is provided to route Line, Neutral, and Ground into the main enclosure.

  • Page 15: External Counter Output

    DIP Switch 2 on the AMP board (see Section 3.10). Installation Arrangements ® A Burford factory trained Installation Engineer may be hired for any installation. The arrangement can be made with the Service Manager: ®...

  • Page 16: Operation Procedures

    Tyer, the overall operation of the tyer will be described to illustrate the principles of the tying cycle. The Model 2200 is designed to gather and securely close the neck of a plastic bag by twist tying it with a piece of reinforced ribbon.

  • Page 17: Package Recognition System

    3.0 OPERATION PROCEDURES, cont’d. Package Recognition System The Package Recognition System is an integral part of the Ribbon Tension assembly and the electronics. This system determines whether a bag neck has been properly presented in tying position. As the needle wraps the ribbon around the bag neck, the length of dispensed ribbon is measured.

  • Page 18: Package Detection System (Pds)

    ® The Package Detection System monitors packages as they pass the Burford Model 2200 / 2300 Servo Tyer and stops the bagger if a twist-tie is not applied. The system automatically resets after the next accepted package. The PDS operates by monitoring the package sensor to determine when a package is in the operating area of the Servo-Tyer.

  • Page 19: General Operation

    3.0 OPERATION PROCEDURES, cont’d. General Operation The following is a discussion of the overall operation of the Model 2200/2300 Electronic Smart Tyer. The Smart Tyer is designed so the operator has easy access to controls and adjustments from the front of the machine. The majority of the controls reside on the front of the operator control panel.

  • Page 20: Operator Controls

    3.0 OPERATION PROCEDURES, cont’d. General Operation, cont’d. 3.5.1 Operator controls Fig. 3-4 Operator Controls Item Description This button is used to disable the Tyer during operation. The “TYER FAULT” light will turn on and the “MOTORS ENABLED” light will turn off. If the “STOP” button is pushed or the front access cover is “STOP”...

  • Page 21: Main Enclosure, Controls

    3.0 OPERATION PROCEDURES, cont’d. General Operation, cont’d. 3.5.2 Main enclosure, controls 3.5.2.1 Main power disconnect Disconnects the AC power coming to the Tyer controls. This does not disconnect any interlock connections coming from the bagger or conveyor. 3.5.2.2 Audible alarm This gives the operator audible feedback as to the status of the Tyer.

  • Page 22: Changing And Threading The Ribbon

    General Operation, cont’d. 3.5.3 Changing and threading the ribbon ® The Burford Smart Tyer is equipped with a dual ribbon spool assembly. For clarification on threading, refer to ribbon routing decal next to the ribbon spool on the Tyer. To remove a ribbon spool from the spindle, turn the ribbon chuck in the loosen direction, as marked on the chuck, until the ribbon chuck comes off the spindle.

  • Page 23: Settings And Adjustments

    Settings And Adjustments 3.6.1 Timing The design of the Model 2200 Electronic Smart Tyer is based on precise computer control of servo motors. The electronic nature of the Smart Tyer is unique in that it does not require any mechanical timing adjustments. The CPU contained in the proprietary electronics monitors each of the four motors, hundreds of times every second to verify their relative position.

  • Page 24: Gathering Belts Tension Adjustment

    3.0 OPERATION PROCEDURES, cont’d. Settings And Adjustments, cont’d. 3.6.4 Gathering belts tension adjustment The upper and lower gathering belts are tensioned by moving idler pulleys in slotted holes. These belts should not be ran very tight because that would place excess load on the belt motor, resulting in a blown fuse on the Amplifier board.

  • Page 25: Lower Belt Adjustment

    3.0 OPERATION PROCEDURES, cont’d. Settings And Adjustments, cont’d. 3.6.4 Gathering belts tension adjustment 3.6.4.2 Lower belt adjustment Measure tension of lower gathering belt area shown. With pounds pressure applied to belt the deflection should approximately 5/16 of an inch. Fig. 3-8 Lower Belt Adjustment To adjust: re-position lower idler pulley as necessary.

  • Page 26: Gathering Brush Adjustment

    3.0 OPERATION PROCEDURES, cont’d. Settings And Adjustments, cont’d. 3.6.5 Gathering brush adjustment 3.6.5.1 Gathering brush tension adjustment The tension of the gathering brushes can be varied by using the adjustment knob provided on the front of the brush assembly. This knob limits the amount of mesh between the upper and lower brushes.

  • Page 27: Gathering Belts Speed Adjustment

    3.0 OPERATION PROCEDURES, cont’d. Settings And Adjustments, cont’d. 3.6.6 Gathering belts speed adjustment EST. Belt In normal operation, this switch enables the operator to adjust the Setting speed of the gathering belts. The belt speed can be adjusted from a setting of zero to fifteen. In normal operation, each speed setting is approximately 15 percent faster than the previous setting (see table below for approximate values).

  • Page 28: Ribbon Dispenser Adjustment

    3.0 OPERATION PROCEDURES, cont’d. Settings And Adjustments, cont’d. 3.6.7 Ribbon dispenser adjustment Release all spring tension Thumb screw from the ribbon assembly by loosening thumb screw and sliding the cantilevered spring stop to relieve spring tension. Spring stop Fig. 3-11 Ribbon Dispenser Adjustment Position dancer arm such that it is aligned with the corner of the main plate (as shown at right).

  • Page 29: Fig. 3-13 Setting Brake Tension

    3.0 OPERATION PROCEDURES, cont’d. Settings And Adjustments, cont’d. 3.6.7 Ribbon dispenser adjustment, cont’d. Mount spool of ribbon on spool holder. Set brake tension to 1.5 lbs. by using a pull meter or similar method to measure force to pull ribbon from spool. To increase/decrease the brake tension slide the spring stop until correct tension is reached.

  • Page 30: Spacing Of Twister Hook Shaft To Tip Of Holder/Shear

    3.0 OPERATION PROCEDURES, cont’d. Settings And Adjustments, cont’d. 3.6.8 Spacing of twister hook shaft to tip of holder/shear The proper spacing is 3/32” (see Figure 3-15). If these two items are too close, the ribbon will sometimes wrap around the shaft of the hook. The only adjustment available is the play in the mounting holes for the twister hook bearing tower and the holder/shear mounting.

  • Page 31: Holder/Shear Adjustment

    3.0 OPERATION PROCEDURES, cont’d. Settings And Adjustments, cont’d. 3.6.9 Holder/shear adjustment The force with which each side of the holder/shear holds the ribbon is adjustable to provide the same holding force on each side of the holder/shear. Verify electrical power has been removed from the tyer head.

  • Page 32: Fig. 3-18 Tunnel Plate

    3.0 OPERATION PROCEDURES, cont’d. Settings And Adjustments, cont’d. 3.6.9 Holder/shear adjustment, cont’d. Remove tunnel plate. Locate holder/shear cam. Rotate holder/shear cam a few times to obtain a “feel” for its operation. Rotate holder/shear cam until the point where it begins to resist further rotation. Measure this distance to an arbitrary point (see Figure 3-19 A).

  • Page 33: Fig. 3-20 Shuttle Bar Bolts

    3.0 OPERATION PROCEDURES, cont’d. Settings And Adjustments, cont’d. 3.6.9 Holder/shear adjustment, cont’d. If not equal distances, then loosen shuttle bar bolts. Now when the cam is rotated the holder/shear mounting plate will slide in either direction along the shuttle bar. Rotate holder/shear cam and measure until distances are equal. This will require tightening and loosening the shuttle bar bolts after each attempt.

  • Page 34: Adjusting The Tie Tightness

    Settings And Adjustments, cont’d. 3.6.10 Adjusting the tie tightness There are two adjustments on the Model 2200 and 2300 Tyers to adjust the tie tightness. One adjustment is the ribbon guide position and the other is the upper belt pulley position.

  • Page 35: Factory Setting

    3.0 OPERATION PROCEDURES, cont’d. Settings And Adjustments, cont’d. 3.6.10 Adjusting the tie tightness, cont’d. 3.6.10.1 Factory setting The ribbon guide is positioned so the downstream side of the lobe is flush with the mounting block, with the belt pulley positioned so the upper belt is approximately 1/8”...

  • Page 36: Adjusting The Bag Switch

    3.0 OPERATION PROCEDURES, cont’d. Settings And Adjustments, cont’d. 3.6.11 Adjusting the bag switch With the bag switch rod centered on belts (use a thin scale), adjust sensor to 1/16” below surface of flag. Fig. 3-24 Bag Switch Adjustment Next, with bag switch rod resting on rod stop (located on front cover) adjust the 5/16-18 set screw to provide 1/16”...

  • Page 37: Electrical

    Section 4.2 for specific details on this display. The CPU board is considered a replacement unit. The proprietary software used to control the Smart Tyer was ® developed by Burford Corp. and cannot be altered in the field. 3.7.1.2 Amplifier board part number 611464 The AMP Board is a ten and one half inch by eleven inch circuit board that is controlled by the CPU Board through the seventy-two pin connector J1.

  • Page 38: Relay Descriptions

    3.0 OPERATION PROCEDURES, cont’d. Relay Descriptions 3.8.1 Panel relays main enclosure See Section 7.15 for more parts and wiring diagram. CR0 (611455) Connects 48VDC motor power to Amplifier board (T1 connector). CR1 (610374) Latches the bagger clutch signal. CR2 (610404) Latches the bagger enable signal.

  • Page 39: Dip Switch Settings

    Maximum tie cycle speed Four twists by twister hook. Five twists by twister hook. H1 Jumper Settings LH position RH Position For Model 2300 belt motor direction. For Model 2200 belt motor direction. Fig. 3-26 AMP Board DIP Switches 3-24...

  • Page 40: Cpu Board Part Number C01410

    3.0 OPERATION PROCEDURES, cont’d. DIP Switch Settings, cont’d. 3.9.2 CPU board part number C01410 The CPU board, P/N C01410, has a group of eight DIP switches labeled S1. The following table identifies the switch functions. Switch # OFF Position ON Position Not Used.

  • Page 41: Counter Output

    1/4 second when a valid tie cycle is completed. 3.11 PROM Replacement Procedure ® The computer program for the Burford Model 2200 Electronic Smart Tyer resides in two PROMs, U6 and U9 on the CPU board. Each PROM contains half of the program.
  • Page 42 3.0 OPERATION PROCEDURES, cont’d. 3.11 PROM Replacement Procedure, cont'd. Slowly push the screwdriver under the PROM while twisting the blade. Work your way towards the back of the PROM. Do not pry the front of the PROM up too quickly or you will bend the pins in the back. Carefully remove the PROM straight up from the socket being careful not to bend any pins.

  • Page 43: Speed Following Feature

    3.0 OPERATION PROCEDURES, cont’d. 3.11 PROM Replacement Procedure, cont'd. With the notch on the PROM to the right, align it with the socket. Ensure each pin lines up with its receptacle. Usually the pins on new PROM's tend to be bent a little wider than the socket.

  • Page 44: Communicating With The Controller

    3.13.1 General ® The Burford Model 2200/2300 Twist Tyer has the ability to communicate with a terminal or a personal computer which is running a terminal emulation program. When the tyer's controller detects an unusual situation or an error, the controller sends diagnostic information to the terminal through its serial port.

  • Page 45: Burford Terminal Program

    Burford Corp. has developed a terminal emulation program specifically for use with the Model 2200/2300 tyers. This program is simply called TERMINAL.EXE and it provides the simplest and easiest way of communicating with the tyer's controller and capturing data to files. The program is already configured for 4800 Baud, Even Parity, 8 Data Bits and 1 Stop Bit.
  • Page 46 Most PC's sold today include a copy of Microsoft Windows. Included with Windows is a Terminal program, which can be used to communicate with the ® Burford Model 2200/2300 tyer. This terminal program is not as easy to use with ® ® the Burford...

  • Page 47: Configuring The Microsoft Windows Terminal Program

    This is because the tyer must echo your typed commands back to the PC before they will be displayed. The tyer's controller sends some information to the serial port which is intended ® to be displayed on the optional Operator Display provided by Burford Corp. The ® Burford TERMINAL program has been written to recognize the format of these statements and display them in a box near the bottom of the screen.

  • Page 48: Cable Between Pc And Tyer Head

    A cable like the one shown below is necessary to connect between the tyer's serial port and the PC's serial port. The connection point is conveniently located at the rear ® of the tyer head and is labeled “COMM”. This cable is available from Burford Corp. Ask for Part Number 210672.

  • Page 49: Safety Considerations

    3.0 OPERATION PROCEDURES, cont’d. 3.13 Communicating With The Controller, cont’d. 3.13.4 Safety considerations When working with the tyer, the following points should be observed: This activity should only be conducted by qualified personnel. When troubleshooting a problem, it may be necessary to have the main electrical enclosure open in order to view the status lights or to make voltage checks while the machine is operating.

  • Page 50: Tyer Commands

    Not all of the possible tyer commands will be discussed in this document. Many of ® these are too technical to be helpful to anyone other than Burford Service Personnel. 3.13.5.1 When you start the tyer When power is first supplied to the tyer’s controller, it automatically sends out...

  • Page 51: Time And Date Commands

    3.0 OPERATION PROCEDURES, cont’d. 3.13 Communicating With The Controller, cont’d. 3.13.5 Tyer commands, cont'd. 3.13.5.1 When you start the tyer, cont’d. This indicates that the tyer is ready to receive commands and that any commands, which are motor-control commands, will be applied to Motor 1, the motor that drives the needle.

  • Page 52: Trouble Command

    3.0 OPERATION PROCEDURES, cont’d. 3.13 Communicating With The Controller, cont’d. 3.13.5 Tyer commands, cont'd. 3.13.5.3 TROUBLE command The tyer's controller keeps a record of important events and problems that it encounters during operation. This record is stored in battery-backed memory on the CPU board.

  • Page 53: Query Command

    Section 3.13.6 for information on capturing files. Then the customer would normally print ® the file and fax the data to Burford Corp. for analysis. Contact the Service ®...
  • Page 54 3.0 OPERATION PROCEDURES, cont’d. 3.13 Communicating With The Controller, cont’d. 3.13.5 Tyer commands, cont'd. 3.13.5.4 QUERY command, cont’d. MOTOR 1>q=0 MOTOR 1>q Step Time Set VEL CMD 0> 0.0 -2.1 -2132.9 1> 5.2 504.8 2> 10.5 7122.3 3> 15.7 13.6 13560.3 4>...

  • Page 55: Reset Command

    3.0 OPERATION PROCEDURES, cont’d. 3.13 Communicating With The Controller, cont’d. 3.13.5 Tyer commands, cont'd. 3.13.5.5 RESET command This command causes the tyer's controller to display the reason for the most recent controller reset. It does not cause the tyer's controller to reset itself. The possible reasons for a reset are: Power turned off.

  • Page 56: Home Command

    3.0 OPERATION PROCEDURES, cont’d. 3.13 Communicating With The Controller, cont’d. 3.13.5 Tyer commands, cont'd. 3.13.5.7 HOME command When the screen is displaying a prompt such as MOT>1, typing HOME causes the tyer to begin a homing sequence. This can also be accomplished by holding the thread button on the Operator's Control Box for 5 seconds.
  • Page 57 3.0 OPERATION PROCEDURES, cont’d. 3.13 Communicating With The Controller, cont’d. 3.13.5 Tyer commands, cont'd. 3.13.5.8 DISPENSE command, cont’d. The exact format of the output depends upon which PROM Version you have. The output to the screen will look approximately like this. PASSED: RIBBON DISPENSER TIE COUNT at checkpoint was 19 >...

  • Page 58: Command

    3.13.6 Capturing data into a text file on the PC ® 3.13.6.1 With the Burford TERMINAL program To begin capturing data, press Alt-F. A unique filename, based on the time and date, will be suggested in the dialog box in the center of the screen. You may use this filename or type in any other name permitted by DOS.

  • Page 59: With Windows Terminal Program

    3.0 OPERATION PROCEDURES, cont’d. 3.13 Communicating With The Controller, cont’d. 3.13.6 Capturing data into a text file on the PC, cont'd. 3.13.6.2 With Windows TERMINAL program Be sure that you have the TERMINAL program properly configured as previously described. To begin capturing, select Transfers, then select Receive Text File. Enter a name for the file, being sure to type in the .txt file extension and return to the main screen.

  • Page 60: Pass Thru Shelf

    3.0 OPERATION PROCEDURES, cont’d. 3.14 Pass Thru Shelf If a fault occurs during production and a tyer needs to be bypassed, the following procedure should be followed. 1. During conveyor down time, follow all local and in house lock out tag out procedures, turn “OFF”...
  • Page 61 3.0 OPERATION PROCEDURES, cont’d. 3.14 Pass Thru Shelf, cont’d. 5. Remove bypass shelf from tyer currently being bypassed by lifting “UP” on bypass shelf using the slots on top of shelf. 6. Place bypass shelf in to position on tyer needing to be bypassed.

  • Page 62: Troubleshooting

    4.0 TROUBLESHOOTING Diagnostic LED's The specifications defined below apply to Amplifier Board P/N 611484. The Amplifier Board has forty-six LED's to assist in troubleshooting the Tyer. D50, D51 NEEDLE Phase A and NEEDLE Phase B Indicates input signals from the needle motor encoder. Each LED should blink on and off as the needle is moved back and forth.
  • Page 63 4.0 TROUBLESHOOTING, cont’d. Diagnostic LED's, cont'd. D83 RIBBON DISP Indicates when one of the steel dowels in the ribbon dispenser spool is covering the ribbon dispense proximity sensor. D62 BAG SWITCH Indicates when the bag switch is depressed. D78 H/S HOME Indicates when the holder shear home proximity sensor is covered by the tabs on the holder shear shuttle cam.
  • Page 64 4.0 TROUBLESHOOTING, cont’d. Diagnostic LED's, cont'd. D3 SERVO ENABLED RELAY Indicates when the servos enabled relay, CR2 on the Amplifier Board, is energized. D57, D58, CPU0, CPU1 Indicates CPU activity. D68 HORN Indicates power is being sent to the horn. D55, D56, PCS0, PCS1 Indicates CPU activity.

  • Page 65: Seven Segment Led Error Codes

    4.0 TROUBLESHOOTING, cont’d. Seven Segment LED Error Codes Mounted on the operator panel is the seven segment LED which can display all of the numbers and most of the alphabet, one character at a time. This device is used to display various codes that give the Tyer's status and may be helpful in troubleshooting.
  • Page 66 4.0 TROUBLESHOOTING, cont’d. Seven Segment LED Error Codes, cont’d. CODE DESCRIPTION E112 Trailing edge of needle prox not found E113 Leading edge of needle prox not found E114 Can't move needle to home position E115 Needle motor not moving E116 Needle jammed or encoder fault E117 Needle home prox.

  • Page 67: Audible Alarm Codes

    4.0 TROUBLESHOOTING, cont’d. Audible Alarm Codes A long beep is 1 second in duration. A short beep is 1/2 second in duration. Alarm Display Code Description 1 Short None Power turned on, or home sequence successful. Bag necks too close together (tried to start 2 cycle 2 Short H006...
  • Page 68 TYER WILL NOT POWER UP No Error Code is Displayed SAFETY WARNING The following troubleshooting procedure may require that tests be made with the electrical enclosures open and power turned ON. These tests should only be conducted by authorized personnel who are aware of the electrical and mechanical hazards present.
  • Page 69 Tyer Will Not Power Up, cont'd. No Error Code is Displayed SAFETY WARNING The following troubleshooting procedure may require that tests be made with the electrical enclosures open and power turned ON. These tests should only be conducted by authorized personnel who are aware of the electrical and mechanical hazards present.
  • Page 70 GATHERING BELTS WON'T RUN No Error Code Is Displayed SAFETY WARNING The following troubleshooting procedure may require that tests be made with the electrical enclosures open and power turned ON. These tests should only be conducted by authorized personnel who are aware of the electrical and mechanical hazards present.
  • Page 71 MOTOR FOR GATHERING BRUSHES WON'T RUN No Error Code is Displayed SAFETY WARNING The following troubleshooting procedure may require that tests be made with the electrical enclosures open and power turned ON. These tests should only be conducted by authorized personnel who are aware of the electrical and mechanical hazards present.
  • Page 72 TYER WON'T ALLOW BAGGER TO START No Error Code is Displayed SAFETY WARNING The following troubleshooting procedure may require that tests be made with the electrical enclosures open and power turned ON. These tests should only be conducted by authorized personnel who are aware of the electrical and mechanical hazards present. When the tyer is ready to tie packages, it closes a set of dry contacts that completes a bagger circuit that allows the bagger to start and run.
  • Page 73 Error Code: E001 Tie cycle aborted because the ribbon is not threaded. This error occurs when the tyer is triggered and the Ribbon Dropped Prox input is ON. SAFETY WARNING The following troubleshooting procedure may require that tests be made with the electrical enclosures open and power turned ON.
  • Page 74 Turn off the power on the main electric box to reset the microprocessor. Wait 5 seconds. Turn on power and check for normal operation. If the problem ® persists, replace the CPU board and notify Burford Corp. of this problem. Flow Chart 4-7 Error Code: E101 4-13...
  • Page 75 Error Code: E102 HOMING sequence failed. This error only occurs while the tyer is in its homing sequence. It indicates the homing sequence took too long. One or more of the Servo Motors were unable to complete their HOMING sequence. SAFETY WARNING The following troubleshooting procedure may require that tests be...
  • Page 76 Error Code: E111 Unable to control needle while homing. This error only occurs while the tyer is in its homing sequence. It indicates either of two similar conditions. E112 indicates that the controller detected the needle's home prox turning ON, but it cannot drive the needle past the prox to turn the prox OFF.
  • Page 77 Error Code: E112 or E113 Only one edge of needle's home prox is detected. This error only occurs while the tyer is in its homing sequence. It indicates either of two similar conditions. E112 indicates that the controller detected the needle's home prox turning ON, but it cannot drive the needle past the prox to turn the prox OFF.
  • Page 78 Error Code: E114 Controller is not able to move the needle to its starting position. This error only occurs while the tyer is in its homing sequence. After all motors have found their home proxes, the controller tries to move all motors to their starting positions.
  • Page 79 Error Code: E115 and E116 Needle Motor Fuse Blown, Motor Stalled, or Bad Encoder These error codes are set when the controller is trying to move the needle, but the needle either isn't moving or the controller cannot tell that the motor is moving. E115 occurs only during the homing sequence.
  • Page 80 Error Code: E115 and E116, cont’d. Needle Motor Fuse Blown, Motor Stalled, or Bad Encoder Needle's first move is down This is normal. Check for proper needle encoder signals at board. See Section 8.6.1. One or both Both signals encoder signals are present are missing If someone has been working in this area, the...
  • Page 81 Error Code: E117 Needle Motor Home Prox Not Detected This error code is set when the controller is trying to home the needle and its motor is moving, but the home prox doesn't turn ON or OFF as expected. SAFETY WARNING The following troubleshooting procedure may require that tests be made with the electrical enclosures open and power turned ON.
  • Page 82 Error Code: E121 Unable to control hook while homing. This error only occurs while the tyer is in its homing sequence. It indicates either of two similar conditions. E122 indicates that the controller detected the hook’s home prox turning ON, but it cannot drive the hook past the prox to turn the prox OFF. E123 indicates that the controller detected the hook’s home prox turning OFF, but it cannot drive the hook back over the prox to turn the prox ON.
  • Page 83 Error Code: E122 or E123 Only one edge of twister hook's home prox is detected. This error only occurs while the tyer is in its homing sequence. It indicates either of two similar conditions. E122 indicates that the controller detected the hook's home prox turning ON, but it cannot drive the hook past the prox to turn the prox OFF.
  • Page 84 Error Code: E124 Controller is not able to move the hook to its starting position. This error only occurs while the tyer is in its homing sequence. After all motors have found their home proxes, the controller tries to move all motors to their starting positions. If the hook motor has not reached its starting position after trying for 30 seconds, then this error is set.
  • Page 85 Error Code: E125 and E126 Hook Motor Fuse Blown, Motor Stalled, or Bad Encoder These error codes are set when the controller is trying to move the hook, but the hook either isn't moving or the controller cannot tell that the motor is moving. E125 occurs only during the homing sequence.
  • Page 86 Error Code: E125 and E126, cont’d. Hook Motor Fuse Blown, Motor Stalled, or Bad Encoder Hook's first move is backward, in a direction to untwist ribbon. This is normal. Check for proper hook encoder signals at main electric box. See section 8.6.1. One or both Both signals encoder signals...
  • Page 87 Error Code: E127 Hook Motor Home Prox Not Detected This error code is set when the controller is trying to home the hook and its motor is moving, but the home prox doesn't turn ON or OFF as expected. SAFETY WARNING The following troubleshooting procedure may require that tests be made with the electrical enclosures open and power turned ON.
  • Page 88 Error Code: E131 Unable to control shear while homing. This error only occurs while the tyer is in its homing sequence. It indicates either of two similar conditions. E132 indicates that the controller detected the shear’s home prox turning ON, but it cannot drive the shear past the prox to turn the prox OFF. E133 indicates that the controller detected the shear’s home prox turning OFF, but it cannot drive the shear back over the prox to turn the prox ON.
  • Page 89 Error Code: E132 or E133 Only one edge of holder/shear's home prox is detected. This error only occurs while the tyer is in its homing sequence. It indicates either of two similar conditions. E132 indicates that the controller detected the shear's home prox turning ON, but it cannot drive the shear cam past the prox to turn the prox OFF.
  • Page 90 Error Code: E134 Controller not able to move the shear motor to its starting position. This error only occurs while the tyer is in its homing sequence. After all motors have found their home proxes, the controller tries to move all motors to their starting positions. If the shear motor has not reached its starting position after trying for 30 seconds, then this error is set.
  • Page 91 Error Code: E135 and E136 Shear Motor Fuse Blown, Motor Stalled, or Bad Encoder These error codes are set when the controller is trying to move theshear motor, but the motor either isn't moving or the controller cannot tell that the motor is moving. E135 occurs only during the homing sequence.
  • Page 92 Error Code: E135 and E136, cont’d. Shear Motor Fuse Blown, Motor Stalled, or Bad Encoder Top of cam initially moves away from conveyor This is normal. Check for proper shear encoder signals at Amplifier board. See section 8.6.1. One or both Both signals encoder signals are present and problem persists...
  • Page 93 Error Code: E137 Shear Motor Home Prox Not Detected This error code is set when the controller is trying to home the shear motor and its motor is moving, but the home prox doesn't turn ON or OFF as expected. SAFETY WARNING The following troubleshooting procedure may require that tests be made with the electrical enclosures open and power turned ON.
  • Page 94 Error Code: E146 Belt Motor Fuse Blown, Motor Stalled, or Bad Encoder These error codes are set when the controller is trying to move the belt motor, but the motor either isn't moving or the controller cannot tell that the motor is moving.. SAFETY WARNING The following troubleshooting procedure may require that tests be made with the electrical enclosures open and power turned ON.
  • Page 95 Belt's first move is forward Ensure that Dip Switch 1 on the AMP board is OFF for a Right Hand Machine (Model 2200) or that it is ON for a Left Hand Machine (Model 2300). See Section 7.3.1. Switch is correct This is normal.
  • Page 96 Wait 5 seconds. Turn on power and check for normal operation. If the problem persists, replace the CPU board and notify Burford Corp. of this problem. Flow Chart 4-29 Error Code: E151 through E169 4-35...
  • Page 97 Wait 5 seconds. Turn on power and check for normal operation. If the problem persists, replace the CPU board and notify Burford Corp. of this problem. Flow Chart 4-30 Error Code: E300 4-36...

  • Page 98: Test Procedures

    4.0 TROUBLESHOOTING, cont’d. Test Procedures 4.6.1 Test procedure for motor encoders Safety Warning: The following troubleshooting procedure may require that tests are made with the electrical enclosures open and power turned “ON”. These tests should only be conducted by authorized personnel who are aware of the electrical and mechanical hazards present.

  • Page 99: Test Procedure For Motor Continuity

    4.0 TROUBLESHOOTING, cont’d. Test Procedures, cont'd. 4.6.2 Test procedure for motor continuity Safety Warning: The following troubleshooting procedure may require that tests are made with the electrical enclosures open and power turned “ON”. These tests should only be conducted by authorized personnel who are aware of the electrical and mechanical hazards present.

  • Page 100: Test Procedure For Servo Motor Fuses

    4.0 TROUBLESHOOTING, cont’d. Test Procedures, cont'd. 4.6.3 Test procedure for servo motor fuses Safety Warning: The following troubleshooting procedure may require that tests are made with the electrical enclosures open and power turned “ON”. These tests should only be conducted by authorized personnel who are aware of the electrical and mechanical hazards present.

  • Page 101: Test Procedure For Checking The Proximity Switch Led's

    4.0 TROUBLESHOOTING, cont’d. Test Procedures, cont'd. 4.6.4 Test procedure for checking the proximity switch LED’s Safety Warning: The following troubleshooting procedure may require that tests are made with the electrical enclosures open and power turned “ON”. These tests should only be conducted by authorized personnel who are aware of the electrical and mechanical hazards present.

  • Page 102: Test Procedure For The Bcd Switch

    4.0 TROUBLESHOOTING, cont’d. Test Procedures, cont'd. 4.6.5 Test procedure for the BCD switch Safety Warning: The following troubleshooting procedure may require that tests are made with the electrical enclosures open and power turned “ON”. These tests should only be conducted by authorized personnel who are aware of the electrical and mechanical hazards present.

  • Page 103: Test Procedure For The Bag Switch

    4.0 TROUBLESHOOTING, cont’d. Test Procedures, cont'd. 4.6.6 Test procedure for the bag switch Safety Warning: The following troubleshooting procedure may require that tests are made with the electrical enclosures open and power turned “ON”. These tests should only be conducted by authorized personnel who are aware of the electrical and mechanical hazards present.

  • Page 104: Test Procedure For Enclosure/Head Compatibility

    Open the main electrical enclosure. Locate terminal strip (TB1). If wire P1:34 is present, then jumper ® (Burford P/N C06369) must be inserted to connect wires P1:33 and P1:34. Fig. 4-8 Interlock Switch Jumper Note: If wire P1:34 is not present, then no action is required.

  • Page 105: Mechanical Troubleshooting

    4.0 TROUBLESHOOTING, cont’d. Mechanical Troubleshooting Problem Description Probable Cause Recommended Action 1a. Check that ribbon dispenser is working freely. 1b. Check that ribbon on spool is not wrapped over itself, 1. Excessive ribbon tension. preventing ribbon from unspooling correctly. 1c. Reduce ribbon tension by moving end of tension spring on adjustment rod.
  • Page 106 4.0 TROUBLESHOOTING, cont’d. Mechanical troubleshooting, cont’d. Problem Probable Cause Recommended Action Description 1. Excessive ribbon tension. 1. See Section 3.6.7 for proper tension adjustment. 2. Poor quality ribbon. 2. Replace ribbon. Twist tie ribbon breaks 3. Bag tail presentation from the exit of the bagger must be flat during tying operation.
  • Page 107 4.0 TROUBLESHOOTING, cont’d. Mechanical troubleshooting, cont’d. Problem Probable Cause Recommended Action Description 1. Too much ribbon tension. 1. See Section 3.6.7. 2. Too many twists. 2. See Section 3.9. 3. Upper & lower covers 3. Clean upper & lower covers with emery cloth to remove have a.

  • Page 108: Maintenance

    Preventive Maintenance ® Burford Corp. recommends the following preventive maintenance schedule to ® insure proper performance of your Burford Electronic Smart Tyer. 5.1.1 Daily Clear bags from brush assembly. 5.1.2 Weekly Check to insure cable connectors, located on the back of the tyer head, are tight.

  • Page 109: Recommended Spare Parts List

    In order to prevent valuable down time, Burford Corp. recommends the following parts be kept in stock. ® Please have the following machine information on hand before calling Burford  Machine Voltage  Model Number  Serial Number RH Part #...

  • Page 110: Assembly Drawings And Parts Lists

    7.0 ASSEMBLY DRAWINGS AND PARTS LISTS Frame Components (210606-01 “C”) PART # DESCRIPTION 174248 MOUNT, CABLE 302021 BUSHING, MACH, ¼ X ½ X .010 302279 ASSY, SHUTTLE BLOCK 611306 HINGE, LIFT OFF (ZINC) 714000 PLATE, FRONT MAIN, SERVO 714001 PLATE, UPPER TYER, SERVO 714012 BLOCK, SLIDE (715472) 714013...
  • Page 111 Frame Components (210606-01 “C”), cont’d. PART # DESCRIPTION 714064 BLOCK, PIVOT STOP SUPPORT 714065 BAR, PIVOT STOP 714151 PLATE, H/S PROX MOUNT 954712 PIN DOWEL, 3/16 DIA X 3/4 SST 955661 NUT HEX NYLOC 1/4-20 UNC SST 955940 WASHER LOCK 1/4" SST 955941 WASHER LOCK #10 SST 955942...

  • Page 113: Bearing And Shaft Assembly (210606-02 "B")

    Bearing And Shaft Assembly (210606-02 “B”) PART # DESCRIPTION 210613 ASSY, NEEDLE R/H, 2200 210622 ASSY, NEEDLE R/H, 2300 611238 BEARING, 5/8, 2 BOLT FLANGE, SST 714006 SHAFT, NEEDLE, SERVO 714020 SPACER, .56 OD x .257 ID x .5 L...

  • Page 115: Front Lower Plate Assembly (210606-03 "F")

    714112 HOLDER-SHEAR MOUNT, 2300 714034 NUT, PULLEY ADJUSTMENT 714050 BRACKET, INSIDE TWISTER HOOK DRIVE COVER 714101 PLATE, BAG/TIE DEFLECTOR, 2200 714124 PLATE, BAG/TIE DEFLECTOR, 2300 714149 RWK, PULLEY, 5MM X 9MM X 28T, 2 FLANGES 714216 A/W, TAB PLATE, 2200...
  • Page 116 Front Lower Plate Assembly (210606-03 “F”), cont’d. PART # DESCRIPTION 955941 WASHER LOCK #10 SST 955942 WASHER LOCK #8 SST 955977 WASHER FLAT 1/4" SST 971804 SCREW SET SOC #10-24 UNC X 1/4 SST 978312 SCREW SOC HD CAP 1/4-20 X 3/4 SST 978328 SCREW SOC HD CAP 1/4-20 X 1 3/4 SST 978912...

  • Page 118: Front Upper Plate Assembly (210606-04 "C")

    Front Upper Plate Assembly (210606-04 “C”) PART # DESCRIPTION 103965 SPRING COMPRESSION 110479 BUSH,BRZ,FLG,1/4ID 3/8OD X1/4L 113646 WASHER BELLEVILLE SPRING 115168 SPACER, IDLER 174024 RETAINING RING,EXT.,E-STYLE,1/4 210609 ASSY, BACKSIDE IDLER 210610 ASSY, WINDOW TIE IDLER 302022 BUSHING, MACH, 1/4 X 1/2 X .005 302111 MAGNET RECEIVER 302116...
  • Page 119 Front Upper Plate Assembly (210606-04 “C”), cont'd. PART # DESCRIPTION 714058 PLATE, BAG SWITCH PROX. 714060 GUIDE, RIBBON SUPPORT 714068 A/W, UPPER DOOR, RH 714118 A/W, UPPER DOOR, LH 714095 ARM, BAG STOP 714096 BLOCK, BAG STOP ACTUATOR 714097 BLOCK, BAG STOP SUPPORT 714100 BLOCK, INTERLOCK MAGNET MNT.
  • Page 120 SCREW BUTT HD SOC #8-32 X 1" SST 987504 SCREW BUTT HD SOC #6-32 X 1/4 SST A02390 BUSH, MACH, 1/4 ID X 1/2 OD X .018 ® A08049 NAMEPLATE,BURFORD LOGO,LARGE C07625 SENSOR,PROX,8MM,10-30VDC,NPN,NO,QC C07679 SENSOR,INTERLOCK,ACTUATOR MAGNET 210606-04 RH ISSUE “C”...
  • Page 121 7-12...

  • Page 122: Drive Components (210606-05 "C")

    Drive Components (210606-05 “C”) PART # DESCRIPTION 210611 ASSY., REAR MAIN BELT 210612 KIT, HOLDER - SHEAR CAM 210620 ASSY, ENCODER / MOTOR, 2200/2300 611449 PULLEY, SHAFTLOC, 20T X 15MM X 5HTD 611450 PULLEY, 60T X .75 ID, SHAFTLOC 611451 SHAFTLOC, SINGLE 611452...
  • Page 123 Drive Components (210606-05 “C”), cont’d. HOLDER SHEAR ASSY (210612) PART # DESCRIPTION 210621 ASSY, BEARING HOUSING, DRIVER 611489 SPRING,COMP.,48OD x .085WD x 1.0FL 714076 ARM, PRESSURE 714077 HUB, H/S MOTOR MNT. 714078 ARM, HUB H/S INDICATOR 714079 BUSHING, SHUTTLE LINK 955661 NUT HEX NYLOC 1/4-20 UNC SST A02390...
  • Page 124 7-15...

  • Page 125: Electrical Components (210606-06 "D")

    Electrical Components (210606-06 “D”) PART # DESCRIPTION 112643 SERIAL PLATE 122222 BUSHING 1/2X3/4X.074 MACH 174248 MOUNT, CABLE 210616 ASSY, BOARD MNT, RH 210615 ASSY, BOARD MNT, LH 210618 ASSY, OPERATOR CONTROLS, RH 210619 ASSY, OPERATOR CONTROLS, LH 210625 ASSY, CONNECTOR PLATE 302021 BUSHING, MACH, ¼...
  • Page 126 SCREW BUTT HD SOC #6-32 X 1/2 SST 989912 SCREW FIN HEX 1/4-20 X 3/4" SST A02349 SENSOR,CABLE,M8,3WIRE,F,QC,STR. A02390 BUSH, MACH, 1/4 ID X 1/2 OD X .018 ® A08049 NAMEPLATE,BURFORD LOGO,LARGE C07214 ALARM, SONALERT, 6 TO 28VDC C07625 SENSOR,PROX,8MM,10-30VDC,NPN,NO,QC C07626 SENSOR,CABLE,M8,3WIRE,F,QC,90 C07678 SENSOR,INTLK,CODED MAGNETIC SAFETY 210606-06 RH ISSUE “D”...
  • Page 127 Electrical Components (210606-06 “D”), cont’d. CONNECTOR PLATE ASSY (210625) PART # DESCRIPTION 113763 PLUG,HOLE,CHROME 7/8" DIA 210676 ASSY,BULKHD,2200,COMPUTER INTERFACE 210677 ASSY,BULKHD,2200,PCB-POWER 210678 ASSY,BULKHD,2200,PCB-SIGNAL 610174 SENSOR, CAP, BULKHEAD, M12, Q/C 611484 LABEL, CONNECTOR PLATE 611494 SENSOR,BULKHD,M8,M8-0.5,3WR,F 611502 SENSOR,CAP,SHELL 14 611503 SENSOR,CAP,SHELL 18 714009 PLATE, CONNECTOR MNT., 5 CONN.
  • Page 128 174819 STANDOFF,#6-32 X 3/4,ALUM,HEX 175081-001 CABLE,ASSY,DIP TYPE TTP2 (NEW) 611306 HINGE, LIFT OFF (ZINC) 611448 COVER, SERVO BOARD 611464 BOARD, 2200 AMPLIFIER 611506 STANDOFF,#6-32 X 3/4 ,ALUM,HEX M x F 611515 JUMPER,SHUNT,SOLDER CONT 714087 PLATE, BOARD MNT/PIVOT 714088 STANDOFF,INNER COVER...
  • Page 129 7-20...

  • Page 130: Infeed Belt Components (210628 "G")

    Infeed Belt Components (210628 “G”) PART # DESCRIPTION 152193 SPRING EXTENSION 210607 ASSY., MAIN IDLER 210608 ASSY., IDLER ARM 210624 ASSY. BUSHING BLOCK, BRUSH MOUNT 302361 DECAL, SMALL, KEEP GUARD IN PLACE 302801 DECAL SMALL HAND DANGER 611152 GEARBELT, 710MM X 9MM, 5HTD 714002 SHAFT, IDLER MOUNT 714003...
  • Page 131 7-22...

  • Page 132: Needle Assembly (210613 "B")

    Needle Assembly (210613 “B”) PART # DESCRIPTION 152124 ROLLER, NYLON 152125 BUSH, SST, .166 ID X 1/4 OD X 1/4 L 302065 RIBBON ROLLER 714083 BAR, BAG STOP ACTUATOR 978316 SCREW SOC HD CAP 1/4-20 X 1 SST 986908 SCREW BUTT HD SOC #8-32 X 1/2 SST 986912 SCREW BUTT HD SOC #8-32 X 3/4 SST 302060...
  • Page 133 7-24...

  • Page 134: Ribbon Frame Assembly (210630-Xxx "05")

    Ribbon Frame Assembly (210630-XXX “05”) PART # DESCRIPTION 111174 DECAL, KEEP THIS GUARD IN PLACE 210624 ASSY, BUSHING BLOCK, BRUSH MNT. 210626-001 ASSY, PIVOTING DUAL RIBBON, LH 210626-002 ASSY, PIVOTING DUAL RIBBON, RH 610884 TY-RAP, MOUNTING HANGER 611477 CLAMP, PULL ACTION 714027 BRACKET, TYER CLAMP 714104...
  • Page 135 7-26...

  • Page 136: Dual Ribbon Pivot Assembly (210626-Xxx "05")

    7.10 Dual Ribbon Pivot Assembly (210626-XXX “05”) PART # DESCRIPTION 210629-001 ASSY, SINGLE RIBBON TENSION 210629-002 ASSY, SINGLE RIBBON TENSION 210635 ASSY, RIBBON HUB/BUSHING 611550 PLUNGER,DETENT SST 1/2-13, L-HANDLE 711757 COLLAR, SET, 1" SST 714171 BLOCK, RIBBON PIVOT STOP 714172 PLATE, RIBBON ASSY.
  • Page 137 7-28...

  • Page 138: Single Ribbon Tension Assembly (210629-Xxx "04")

    7.11 Single Ribbon Tension Assembly (210629-XXX “04”) PART # DESCRIPTION 103519 SPRING, EXTENSION, .375 OD X .041 MW X 1.75 104239 CLAMP RIBBON FEED BELT 122221 BUSHING, 1/2 X 3/4 X .036 MACH. 122222 BUSHING, 1/2 X 3/4 X .074 MACH. 122232 BUSHING 1/2 X 3/4 X .010 MACH 152076...
  • Page 139 7.11 Single Ribbon Tension Assembly (210629-XXX “04”), cont’d. PART # DESCRIPTION 714167 BRACKET, RIBBON DROP PROX. 714168 PLATE, DUAL RIBBON ASSY. 955405 NUT HEX JAM 3/8-16 UNC SST 955409 NUT HEX JAM 1/4-20 UNC SST 955661 NUT HEX NYLOC 1/4-20 UNC SST 955822 NUT HEX MACH.
  • Page 140 7-31...

  • Page 141: Brush Drive Assembly Components (210631-002 "C")

    714158 GUIDE, BAG NECK,110V,220V,RH 714176 A/W, GUN GUIDE MNT,110V,220V,RH 714177 A/W, GUN GUIDE MNT,110V,220V,LH 714178 BRACKET, BUN GUIDE MNT, 2200/2300 955408 NUT HEX JAM 1/4-20 UNC SST 955661 NUT HEX NYLOC 1/4-20 UNC SST 955977 WASHER FLAT 1/4" SST 981720...
  • Page 142 7-33...

  • Page 143: Brush Drive Assembly (210458-002 "L")

    7.13 Brush Drive Assembly (210458-002 “L”) PART # DESCRIPTION 122223 BUSH,MACH 3/4ID 1-1/4 ODX.0747 152193 SPRING EXTENSION 210461 ASSY, IDLER, SERVO BRUSH + 1/8" 611138-002 COVER, SERVO BRUSH DRIVE, RH 611139 SPRING, COMPRESSION .66OD X .515ID 611152 GEARBELT, 710MM X 9MM, 5HTD 611153 GEARBELT, DBL, 680MM X 9MM, 5HTD 611159...
  • Page 144 7.13 Brush Drive Assembly (210458-002 “L”), cont’d. PART # DESCRIPTION 713967 PLATE, UPPER ARM ADJUSTMENT 713969 A/W BRUSH ADJ SCREW 955823 NUT HEX MACH #10-24 NC SST 955938 WASHER LOCK 3/8" 955939 WASHER, LOCK 5/16" SST 955940 WASHER LOCK 1/4" SST 955941 WASHER LOCK #10 SST 955975...
  • Page 145 7-36...

  • Page 146: Stand Assembly (210633-Xxx "02")

    CRANK, ARM 3" 304792 PLATE, RETAINER SPROCKET 401598 BEARING,THRUST 1/2ID 401599 WASHER,THRUST 1/2ID X .030 714175 PLATE, STAND, 2200/2300 714181 A/W, ADJ. STAND, 2200/2300 714194 PLATE, ENCLOSURE ADAPTER, STAND 210633-001 30.5”-35.5” REV “B” 210633-002 33.0”-38.0” REV “B” 210633-003 35.5”-40.5” REV “B” 7-37...
  • Page 147 7.14 Stand Assembly (210633-XXX “02”), cont’d. PART # DESCRIPTION 714197 SPACER, .75OD X .266ID X 1.38L 955619 NUT HEX NYLOC 5/16-18 UNC SST 955620 NUT HEX NYLOC 3/8-16 UNC SST 955939 WASHER, LOCK 5/16" SST 955975 WASHER FLAT 3/8" SST 955976 WASHER FLAT 5/16 SST 958412...
  • Page 148 7-39...

  • Page 149: Display Assembly (210186 "J")

    7.15 Display Assembly (210186 “J”) PART # DESCRIPTION 174069 STANDOFF,#6-32 X 1/2,ALUM,HEX 210203 ASSY,CABLE,COMM,ERROR DISP-2200 210204 ASSY,CABLE,PWR,DISPLAY-POWER SUPPLY 302450 WASHER, DISPLAY PIVOT 610000 DISPLAY, VFD (PRODUCTION) 610001 DISPLAY, FILTER (GREEN) 610004 STANDOFF, #4-40 UNC, .625 L. 610953 CONNECTOR, CORD, .20-.35, DOME, NYLON...
  • Page 150 7-41...

  • Page 151: Wiring Diagram (Ed0652 "D")

    7.16 Wiring Diagram (ED0652 “D”) MAIN ENCLOSURE ELECTRICAL COMPONENTS SYMBOL PART # DESCRIPTION CB1,2 C07649-010 CIRCUIT BREAKER, 10 AMP, 250 VOLT CB3,4 C07649-006 CIRCUIT BREAKER, 6 AMP, 250 VOLT CB5,6 C07649-003 CIRCUIT BREAKER, 3 AMP, 250 VOLT C07649-002 CIRCUIT BREAKER, 2 AMP, 250 VOLT CB1-7 C07649-100 BASE, 250 VOLT CIRCUIT BREAKER...
  • Page 152 7.16 Wiring Diagram (ED0652 “D”), cont’d. TYER ASSEMBLY ELECTRICAL COMPONENTS (210605/210606) SYMBOL PART # DESCRIPTION ALARM, SONALERT, 6 – 28 VDC C07214 CBL8 210670 CABLE ASSEMBLY, MOTOR-ENCODER CBL8 (P2-5) 611479 CONNECTOR, PCB, 12 POSITION CBL9 210671 CABLE ASSEMBLY, MOTOR POWER CBL9 (J2,3) 611480 CONNECTOR, PCB, 4 POSITION...
  • Page 153 SWITCH, SELECTOR, 3 POSITION 611483 LABEL, OPERATOR CONTROL, 2200 LABEL 611507 LABEL, OPERATOR CONTROL, 2300 OPER- 714154 A/W, OPERATOR CONTROL PLATE, 2200 CONTROL 714153 A/W, OPERATOR CONTROL PLATE, 2300 210625 CONNECTOR PLATE ASSEMBLY BULKHEAD ASSEMBLY, PCB-POWER, 15’ CBL1 210677 BULKHEAD ASSEMBLY, PCB-SIGNAL, 15’...
  • Page 154 7.16 Wiring Diagram (ED0652 “D”), cont’d. 220 VAC BRUSH DRIVE ASSEMBLY (210462-220) SYMBOL PART # QTY DESCRIPTION CAP1 C01296 CAPACITOR, 4UF, 450 WVAC CAP1 P/O 710688 COVER, BRUSH DRIVE CAPACITOR MTR5 712615 MOTOR, 230 VOLT 610582 CONNECTOR, TWISTLOCK, MALE, 5 POLE 610583 CONNECTOR, TWISTLOCK, FEMALE, 5 POLE PL8 P/O...
  • Page 155 7.16 Wiring Diagram (ED0651”D”), cont’d. OPTIONAL REMOTE OPERATOR CIRCUIT (210686) SYMBOL PART # DESCRIPTION CABLE ASSEMBLY, REMOTE OPERATOR, 12’ CBL3 210675 BULKHEAD ASSEMBLY, REMOTE OPERATOR, 12’ CBL3 210679 ENC2 714193 ENCLOSURE, OPERATOR ENC2 P/O 611483 LABEL, OPERATOR CONTROL LT4,5 610330 SWITCH, GREEN LED, 24 VDC 610328 SWITCH, RED LED, 24 VDC...
  • Page 156 7-47...
  • Page 157 7-48...

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