Burford 2200 Manuals

Manuals and User Guides for Burford 2200. We have 1 Burford 2200 manual available for free PDF download: Service Manual

Burford 2200 Service Manual (157 pages)

Brand: Burford | Category: Industrial Equipment | Size: 8.17 MB

Table of Contents
4
Table of Figures
7
Introduction
9
General Information
9
Specifications
9
Bag Thickness Requirements
9
Bag Neck Length Requirements
10
Fig. 1-1 Bag Neck Lengths
10
Model Numbers
11
Fig. 1-2 Model Numbers
11
Installation Procedures
12
Mechanical Installation
12
Electrical Interconnections
14
Bagger Enable Circuit (Safety Interlock)
14
Bagger-Active Circuit
14
External Counter Output
15
Installation Arrangements
15
Operation Procedures
16
Theory of Operation
16
Package Recognition System
17
Dual Ribbon Spool System
17
Fig. 3-1 Dual Ribbon Spool System
17
Package Detection System (PDS)
18
Fig. 3-2 Product Sensor and Adjustments
18
General Operation
19
Fig. 3-3 Model 2200/2300
19
Operator Controls
20
Fig. 3-4 Operator Controls
20
Main Enclosure, Controls
21
Main Power Disconnect
21
Audible Alarm
21
Changing and Threading the Ribbon
22
Fig. 3-5 Changing and Threading Ribbon
22
Settings and Adjustments
23
Timing
23
Lubrication
23
Proximity Sensor Adjustment
23
Gathering Belts Tension Adjustment
24
Upper Belt Adjustment
24
Fig. 3-6 Upper Belt Adjustment
24
Fig. 3-7 Upper Idler Pulley
24
Lower Belt Adjustment
25
Fig. 3-8 Lower Belt Adjustment
25
Fig. 3-9 Lower Idler Pulley
25
Gathering Brush Adjustment
26
Gathering Brush Tension Adjustment
26
Gathering Brush Mounting Angle Adjustment
26
Fig. 3-10 Gathering Brush Adjustment
26
Gathering Belts Speed Adjustment
27
Ribbon Dispenser Adjustment
28
Fig. 3-11 Ribbon Dispenser Adjustment
28
Fig. 3-12 Dancer Arm Positioning
28
Fig. 3-13 Setting Brake Tension
29
Fig. 3-14 Ribbon Drop Sensor
29
Spacing of Twister Hook Shaft to Tip of Holder/Shear
30
Fig. 3-15 Twister Hook Shaft
30
Holder/Shear Adjustment
31
Fig. 3-16 Holder/Shear Adjustment
31
Fig. 3-17 Bag Tail Tunnel Bracket
31
Fig. 3-18 Tunnel Plate
32
Fig. 3-19 Holder/Shear Cam
32
Fig. 3-20 Shuttle Bar Bolts
33
Adjusting the Tie Tightness
34
Fig. 3-21 Tie Tightness
34
Factory Setting
35
Adjusting the Eccentric Ribbon Guide
35
Adjusting the Belt Pulley
35
Fig. 3-22 Eccentric Ribbon Guide
35
Fig. 3-23 Belt Pulley Adjustment
35
Adjusting the Bag Switch
36
Fig. 3-24 Bag Switch Adjustment
36
Fig. 3-25 Bag Switch Stop
36
Electrical
37
Circuit Board Descriptions
37
CPU Board, Part Number C01410
37
Amplifier Board Part Number 611464
37
Relay Descriptions
38
Panel Relays Main Enclosure
38
Amplifier Board Relays
38
DIP Switch Settings
39
Amplifier Board Part Number 611464
39
Fig. 3-26 AMP Board DIP Switches
39
CPU Board Part Number C01410
40
Fig. 3-27 CPU Board DIP Switches
40
Counter Output
41
PROM Replacement Procedure
41
Speed Following Feature
43
Communicating with the Controller
44
General
44
Communications Programs
44
Burford TERMINAL Program
45
Configuring the Microsoft Windows Terminal Program
47
Cable between PC and Tyer Head
48
Fig. 3-29 Serial Port and Cable
48
Safety Considerations
49
Tyer Commands
50
When You Start the Tyer
50
TIME and DATE Commands
51
TROUBLE Command
52
QUERY Command
53
RESET Command
55
DEBUG Command
55
HOME Command
56
DISPENSE Command
56
Command
58
Capturing Data into a Text File on the PC
58
With the Burford TERMINAL Program
58
With Windows TERMINAL Program
59
After the Files Have Been Captured
59
Pass Thru Shelf
60
Troubleshooting
62
Diagnostic Led's
62
Seven Segment LED Error Codes
65
Audible Alarm Codes
67
Terminal Option
67
Troubleshooting Flow Charts
67
Test Procedures
98
Test Procedure for Motor Encoders
98
Fig. 4-1 Motor Encoder Test
98
Test Procedure for Motor Continuity
99
Fig. 4-2 Motor Connector Location
99
Fig. 4-3 Motor Resistance
99
Test Procedure for Servo Motor Fuses
100
Fig. 4-4 Servo Motor Fuses Test
100
Test Procedure for Checking the Proximity Switch Led's
101
Fig. 4-5 Prox Switch LED Test
101
Test Procedure for the BCD Switch
102
Fig. 4-6 BCD Switch Test
102
Test Procedure for the Bag Switch
103
Fig. 4-7 Bag Switch Test
103
Test Procedure for Enclosure/Head Compatibility
104
Fig. 4-8 Interlock Switch Jumper
104
Mechanical Troubleshooting
105
Maintenance
108
Preventive Maintenance
108
Daily
108
Weekly
108
Monthly
108
Semi-Annual
108
Recommended Spare Parts List
109
Assembly Drawings and Parts Lists
110
Frame Components (210606-01 "C")
110
Bearing and Shaft Assembly (210606-02 "B")
113
Front Lower Plate Assembly (210606-03 "F")
115
Front Upper Plate Assembly (210606-04 "C")
118
Drive Components (210606-05 "C")
122
Electrical Components (210606-06 "D")
125
Infeed Belt Components (210628 "G")
130
Needle Assembly (210613 "B")
132
Ribbon Frame Assembly (210630-XXX "05")
134
Dual Ribbon Pivot Assembly (210626-XXX "05")
136
Single Ribbon Tension Assembly (210629-XXX "04")
138
Brush Drive Assembly Components (210631-002 "C")
141
Brush Drive Assembly (210458-002 "L")
143
Stand Assembly (210633-XXX "02")
146
Display Assembly (210186 "J")
149
Wiring Diagram (ED0652 "D")
151

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Burford 2200 Service Manual (157 pages)

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