Related Manuals for CENTURION SYSTEMS D10 SMART
Summary of Contents for CENTURION SYSTEMS D10 SMART
- Page 1 SLIDING GATE OPERATORS D10 SMART / D10 TURBO SMART / D20 SMART INSTALLATION MANUAL Centurion Systems (Pty) Ltd www.centsys.com...
- Page 2 Saturdays 08h00 to 16h30 GMT+2 Centurion Systems (Pty) Ltd reserves the right to make changes to the product described in this manual without notice and without obligation to notify any persons of any such revisions or changes. Additionally, Centurion Systems (Pty) Ltd makes no representations or warranties with respect to this manual.
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Page 3: Table Of Contents
Contents INTRODUCTION Page 5 1.1. Important Safety Information Page 6 1.2. Lightning Protection Page 8 1.3. Theft Protection Page 8 SPECIFICATIONS Page 9 2.1. Physical Dimensions Page 9 2.2. Technical Specifications Page 9 PRODUCT IDENTIFICATION Page 11 REQUIRED TOOLS AND EQUIPMENT Page 12 NEW SITE INSTALLATION PREPARATION Page 13... - Page 4 8.3.2. Closing Infrared Beam Wiring (Photon Infrared Beams) Page 46 8.3.3. External Radio Receiver and Loop Detector Wiring Page 47 8.3.4. G-ULTRA to D10 SMART / D10 Turbo SMART / D20 SMART Wiring Page 48 8.4. Commissioning the System Page 48 8.5.
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Page 5: Introduction
INTRODUCTION 1. Introduction The D10 SMART is a heavy duty sliding gate operator designed to open and close industrial sliding gates weighing up to 1000Kg. The D10 Turbo SMART is perfectly suited for sites with lighter gates requiring a high number of operations per day, and can reach almost double the speed of the standard D10 SMART for increased security. -
Page 6: Important Safety Information
Make sure that an earth leakage circuit breaker with a threshold of 30mA is fitted upstream of the system • Never short-circuit the battery and do not attempt to recharge the batteries with power supply units other than that supplied with the product, or manufactured by Centurion Systems (Pty) Ltd page 6 www.centsys.com... - Page 7 Always check the obstruction detection system, and safety devices for correct operation • Neither Centurion Systems (Pty) Ltd, nor its subsidiaries, accepts any liability caused by improper use of the product, or for use other than that for which the automated system was intended •...
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Page 8: Lightning Protection
1.3. Theft Protection While care has been taken in the design of the D10 SMART / D10 Turbo SMART / D20 SMART to prevent unauthorised removal (theft) of the unit, an optional steel theft- deterrent cage is also available for added peace of mind. -
Page 9: Specifications
SPECIFICATIONS 2. Specifications 2.1. Physical Dimensions 28mm 205mm 295mm FIGURE 1. D10 SMART / D10 TURBO SMART / D20 SMART PHYSICAL DIMENSIONS 2.2. Technical Specifications D10 SMART D10 Turbo SMART D20 SMART Input voltage 90V - 240V AC +/-10% @ 50Hz... - Page 10 1. If a D10 Turbo SMART is used on a gate over 250Kg, the speed must be reduced according to the table above to ensure that the gate can be safely stopped in an emergency. 2. Cenurion Systrems (Pty) Ltd recommends the use of a D10 SMART for gates weighing over 500KG. page 10...
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Page 11: Product Identification
Hex Height Adjustment Bolt (x4) 20. Top Battery Stabiliser Die-cast Aluminium Gearbox 21. Accessory Retaining Door 10. Foundation Plate 22. Accessory Tray 11. Override Cam 1. Batteries are not supplied with the D10 SMART / D10 Turbo SMART / D20 SMART. page 11 www.centsys.com... -
Page 12: Required Tools And Equipment
SECTION 4 REQUIRED TOOLS AND EQUIPMENT 4. Required Tools and Equipment Hammer Screwdrivers Ratchet and 6mm Phillips Socket set 3.5mm Flat (12mm and 17mm) with extensions Electric Drill Smartphone with app installed Connector Crimping tool block and Pin lugs G-clamps (x2) Angle grinder Pin punch... -
Page 13: New Site Installation Preparation
SECTION 5 NEW SITE INSTALLATION PREPARATION 5. New Site Installation Preparation 5.1. General Considerations for the Installation Always recommend the fitment of additional safety equipment such as safety edges and safety beams, for additional protection against entrapment or other mechanical risks. -
Page 14: Endstops
SECTION 5 NEW SITE INSTALLATION PREPARATION 5.2. Endstops Fit opening and closing endstops capable of stopping the gate at rated speed. Refer to the specifications at the beginning of this manual for the operating speed. Make H1>H2 to ensure gate will not jump over the endstop. Opening and closing endstops are mandatory and must be fitted to prevent death or accidental injury as the operator uses and confirms these limits during operation. -
Page 15: Starting And Running Forces
Read and note the maximum value in kgf (kilogram-force) shown on the scale. Where possible, determine the gate mass. Our warranty will be void if the pull force and / or gate mass exceeds the below operator specifications: D10 SMART • Starting force - 40kgf •... -
Page 16: Cabling Requirements
SECTION 5 NEW SITE INSTALLATION PREPARATION 5.5. Cabling Requirements FIGURE 7. CABLING REQUIREMENTS Legend MAINS SUPPLY CABLE: 90V - 240V AC mains cable via double-pole mains isolator-switch (3 core L.N.E. 1.5mm SWA) Optional intercom cable from motor to dwelling (n1 + 6 core 0.22mm multi-strand shielded cable) Optional intercom cable from motor to entry panel... -
Page 17: Lubrication
LUBRICATION 6. Lubrication The internal gearset of the D10 SMART / D10 Turbo SMART / D20 SMART is lubricated by means of an oil bath. The D10 SMART / D10 Turbo SMART / D20 SMART is supplied with oil in its gearbox and does not require routine oil changes. -
Page 18: Operator Installation
Sections 7.1.1. and 7.1.2. when determining the position of the Foundation Plate, and the height of the D10 SMART / D10 Turbo SMART / D20 SMART in relation to the gate that is to be automated. -
Page 19: Minimum Clearances
SECTION 7 OPERATOR INSTALLATION 7.1.2. Minimum Clearances Below are site plan examples illustrating the minimum clearances required when installing the D10 SMART, D10 Turbo SMART or D20 SMART. Gate Rack Pillar Pillar Foundation 20mm (Minimum) 20mm (Minimum) 40mm and above(Ideal) -
Page 20: Locate The Operator's Position
• Could require the use of a custom bracket The measurements given below are based on the rack supplied by Centurion Systems (Pty) Ltd and are to be used as guidelines only. D10 SMART - Steel Rack 25mm (Typical Steel... - Page 21 The Pinion Guard needs to be rotated 180 degrees if the rack below the pinion is desired for ONLY the D10 SMART and D20 SMART, and not the D10 Turbo SMART.
- Page 22 SECTION 7 OPERATOR INSTALLATION D10 Turbo SMART - Steel Rack 25mm (Typical Steel Rack Width) Minimum space from edge of Foundation Plate to reference point of edge that protrudes the furthest. (Section 7.1.1.) 50mm Flat bar welded to Foundation Plate and rail Concrete Foundation Foundation Plate...
- Page 23 SECTION 7 OPERATOR INSTALLATION D20 SMART - Steel Rack 25mm (Typical Steel Rack Width) Minimum space from edge of Foundation Plate to reference point of edge that protrudes the furthest. (Section 7.1.1.) 50mm Flat bar welded to Foundation Plate and rail Concrete Foundation Foundation Plate FIGURE 15.
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Page 24: Foundation Plate Installation
SECTION 7 OPERATOR INSTALLATION 7.1.4. Foundation Plate Installation The Foundation Plate can either be set into a new concrete foundation, as in Section 7.1.4.1, or bolted down onto an existing concrete plinth as in Section 7.1.4.2. Cutout for Conduit (New and Existing Installations) Bolt-down point for Bolt-down point for... -
Page 25: Retro-Fit Installations (Existing Sites)
FIGURE 21 7.2. Retro-fit Installations (Existing Sites) The D10 SMART / D10 Turbo SMART has been designed to retro-fit into existing D10 and D10 Turbo installations. If the existing Foundation Plate is in a good condition, it is not necessary to replace it with a new D10 SMART / D10 Turbo SMART Foundation Plate. -
Page 26: Conduit And Cable Length
There is no need to open Camlock Cover the Release Handle to remove the cover of the Operator Key D10 SMART / D10 Turbo SMART / D20 SMART. Camlock FIGURE 23 Cover Remove the cover of the D10... -
Page 27: Removing The Charger
Battery battery tray by gently pushing the Harness Charger slightly down whilst pulling it towards the front of the D10 SMART / D10 Turbo SMART / D20 SMART. It should slide forward Charger and off with ease. FIGURE 26 page 27... -
Page 28: Removing The Gearbox Trim And Battery Tray Assembly
Key, and keep it in a safe place. Hold the gearbox trim on both sides firmly and pull the entire assembly forward with a slight tug towards the front of the D10 SMART / D10 Turbo SMART / D20 SMART. It will unclip from the rear of the gearbox. Manoeuver it over the Manual Override Lever to remove it completely off the gearbox. -
Page 29: Removing The Control Card
FIGURE 30 Lift the Control Card upwards and D10 SMART away form the D10 SMART / D10 Control Card Turbo SMART / D20 SMART, which will unhinge it from the hinge tabs found on the sides of the Control Card. -
Page 30: Mounting The Gearbox
Once the Cable Shield has been removed, place the D10 SMART / D10 Turbo SMART/ D20 SMART into position over the two Mounting Bolts, aligning them with the two slots at the bottom of the gearbox and rest the D10 SMART / D10 Turbo SMART / D20 SMART onto the Foundation Plate. -
Page 31: Routing The Cables
SECTION 7 OPERATOR INSTALLATION 7.6. Routing the Cables Route cables as determined in Section 5.5 - "Cabling Requirements". POINT A is the entry point for cables with the conduit installed at the back of the unit as shown in Figure 35. FIGURE 35 Section View A-A FIGURE 36. -
Page 32: Manual Override
SECTION 7 OPERATOR INSTALLATION 7.7. Manual Override Before mounting the rack to the gate, ensure that the D10 SMART / D10 Turbo SMART / D20 SMART is in Manual Override. Follow the instructions below. Release Handle To disengage (Manual Override) the motor, ensure that the Camlock is in the "unlocked"... -
Page 33: Height Adjustment
OPERATOR INSTALLATION 7.8. Height Adjustment The D10 SMART / D10 Turbo SMART / D20 SMART's unique Height Adjustment System adjusts from the top of the gearbox. This adds further security to the system, as it is not possible to access the Height Adjustment Bolts from the outside of the gearbox. -
Page 34: Mounting The Rack
Pinion Spyder in Figure 45. FIGURE 44 1. The Pinion Spyder is only supplied with the D10 SMART, and not the D10 Turbo SMART or D20 SMART Spirit Level Level this end of the rack, Pinion and fix it to the gate... -
Page 35: Fitting Steel Rack To The Gate
Do not weld the off-cut to the gate or the join. ±300mm Clamp FIGURE 48 1. The Steel Angle Brackets are not supplied with the D10 SMART / D10 Turbo SMART / D20 SMART. page 35 www.centsys.com... -
Page 36: Finalising The Height Adjustment
Place one Gearbox Mounting Washer, one Spring Washer and one Lock Nut onto each of the Mounting Bolts. Tighten all of the Lock Nuts with a 17mm socket to secure the height of the D10 SMART / D10 Turbo SMART / D20 SMART firmly in position. Lock Nut... -
Page 37: Re-Assembling The Operator
SECTION 7 OPERATOR INSTALLATION 7.10. Re-assembling the D10 SMART / D10 Turbo SMART / D20 SMART 7.10.1. Placing the Gearbox Trim and Charger back into Position Ensure that the Camlock is in the "locked" position and that the Manual Override Lever is open to the 90°... -
Page 38: Placing The Control Card Back Into Position
SECTION 7 OPERATOR INSTALLATION Electric Motor Slots Place the Charger back into position Gearbox by aligning the three studs at the Trim bottom of the Charger with the three slots found on top of the Gearbox Trim. Charger Place the studs of the Charger into the three slots on the Gearbox Trim. -
Page 39: Reconnecting The Harnesses To The Control Card And Charger
SECTION 7 OPERATOR INSTALLATION 7.10.3. Reconnecting the Harnesses to the Control Card and Charger Reconnect the Motor Wires at Position "A" and the Override Harness at Point "B" on the Control card. The black motor wire is connected on the far Left of the Control A A B B Card, and the blue on... -
Page 40: Installing The Origin Sensor And Marker
OPERATOR INSTALLATION 7.11. Installing the Origin Sensor and Marker The Origin Sensor and Marker is an optional extra for the D10 SMART, but is mandatory to use for the D10 Turbo SMART, and the D20 SMART as a safety precaution. -
Page 41: Mounting The Origin Marker
SECTION 7 OPERATOR INSTALLATION 7.11.2. Mounting the Origin Marker Fully close the gate Firstly, close the gate completely. FIGURE 61 Mount the Origin Marker to the rack a minimum of 500mm from the origin sensor. Refer to Figure 62. Origin It is possible to make Marker the distance between the... -
Page 42: Mounting The Origin Marker Onto The Steel Rack
SECTION 7 OPERATOR INSTALLATION 7.11.3. Mounting the Origin Marker onto the Steel Rack Bolt using fasteners provided For Steel Rack, mount the Origin Origin Marker Marker onto the Rack using the Bracket bracket provided. Weld the bracket to the Rack. Bolt the Origin Marker onto the Bracket using the fasteners provided. -
Page 43: Completing The Installation
SECTION 8 COMPLETING THE INSTALLATION 8. Completing the Installation 8.1. Fitting the Batteries Push the left tab Swing the upper backwards assembly forward Gently push the left tab behind the Control Card backwards. This will allow the entire upper assembly to hinge forward. -
Page 44: Accessory Installation And Storage
RED to RED, BLACK to BLACK. 8.2. Accessory Installation and Storage There are dedicated trays below the D10 SMART / D10 Turbo SMART / D20 SMART Control Card to conveniently install and store any accessories connected to the Operator. Control... -
Page 45: Wiring The Control Card On Its Default Settings
SECTION 8 COMPLETING THE INSTALLATION 8.3. Wiring the Control Card on its Default Settings The D10 SMART / D10 Turbo SMART / D20 SMART Control Card's Input / Output terminals are defaulted with the following configuration; Control Card Control Card... -
Page 46: Closing Infrared Beam Wiring (Photon Infrared Beams)
SECTION 8 COMPLETING THE INSTALLATION 8.3.2. Closing Infrared Beam Wiring (Photon Infrared Beams) Control Card Receiver 12V/24V + 12V/24V - Wireless IRB Transmitter Please contact Centurion Systems (Pty) Ltd for directions on wiring Infrared Beams in an opening configuration. FIGURE 72 page 46 www.centsys.com... -
Page 47: External Radio Receiver And Loop Detector Wiring
SECTION 8 COMPLETING THE INSTALLATION 8.3.3. External Radio Receiver and Loop Detector Wiring Control Card 12V/24V - 12V/24V + Loop Detector External Radio Receiver 12V/24V - 12V/24V + FIGURE 73 page 47 www.centsys.com... -
Page 48: G-Ultra To D10 Smart / D10 Turbo Smart / D20 Smart Wiring
2. From the list of operators, select the operator that is applicable to this installation. 3. Connect to the relevant operator. 4. Use the app by following the prompts to configure the D10 SMART / D10 Turbo SMART / D20 SMART. -
Page 49: Apply Warning Decal
Once all the necessary accessories and harnesses have been connected, ensure that the Camlock is in the "unlocked" position, and place the D10 SMART / D10 Turbo SMART / D20 SMART cover onto the gearbox. Once the cover is secured in place,... -
Page 50: General Maintenance
SECTION 9 GENERAL MAINTENANCE 9. General Maintenance 9.1. Gate Maintenance Description Frequency Corrective Action Ensure that the gate Clean around the gate and gate track is clear of debris Daily operator. Consider installing gate at all times brooms on the bottom of the gate Ensure that the If the endstops are damaged or loose, endstops are sturdy... -
Page 51: D10 Smart / D10 Turbo Smart / D20 Smart Maintenance
SECTION 9 GENERAL MAINTENANCE 9.2. D10 SMART / D10 Turbo SMART / D20 SMART Maintenance Before performing any maintenance, ensure that the D10 SMART / D10 Turbo SMART / D20 SMART is isolated or is disconnected from the mains supply! -
Page 52: Installation Handover
Centurion Systems (Pty) Ltd does not accept any liability caused by improper use of the product, or for use other than that for which the automated system was designed. -
Page 53: Warranty Information
4. Has been repaired by any workshop and / or person NOT previously authorised by the manufacturer. 5. Has been repaired with components not previously tested, passed or authorised by Centurion Systems (Pty) Ltd, South Africa or one of its subsidiary companies. page 53 www.centsys.com... - Page 54 Notes page 54 www.centsys.com...
- Page 55 Notes page 55 www.centsys.com...
- Page 56 The CENTURION and CENTSYS logos, all product and brand names in this document that are accompanied by the TM symbol are trademarks of Centurion Systems (Pty) Ltd, in South Africa and other territories; all rights are reserved. We invite you to contact us for further details.