Related Manuals for Camfil CamSafe
Summary of Contents for Camfil CamSafe
- Page 1 CamSafe Installation & Operating Manual Camfil EMC EMC_SPEC018_C2.doc Rev. D – 2020 05 19...
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Page 2: Updates
Author 2020-05-19 General Update to include further modules from the scope V.Parkkoin 2019-01-21 Modified INV clamping system §10.3 V.Parkkoin 2018-06-26 Corrections §8 V.Parkkoin 2018-02-01 First issue (based on DTU3080 Rev.C) V.Parkkoin Camfil EMC EMC_SPEC018_C2.doc Rev. D – 2020 05 19... -
Page 3: Table Of Contents
Content Updates ..........................2 Content ..........................3 Purpose & Scope ........................5 Product Presentation ......................6 Design Features ........................6 4.1.1 CamSafe Certification Levels....................6 4.1.2 Airflow Options ........................6 Materials & Temperature Limitations .................7 4.2.1 Materials ..........................7 4.2.2 Temperature Limitations .....................8 Corrosion Resistance ......................10 Quality Control ........................11 Goods Reception ....................... - Page 4 Option : Mobile Integrity Probe (MIP) ................39 11.1 Filter Validation with MIP ....................40 Option : Aerosol Injection Module ................... 42 Option : Handling Console ....................43 Maintenance ........................44 14.1 Spare Parts ........................44 Camfil EMC EMC_SPEC018_C2.doc Rev. D – 2020 05 19...
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Page 5: Purpose & Scope
Because actual use of products, methods and information by the user is beyond the control of Camfil, such use is within the exclusive responsibility of the user and Camfil cannot be held responsible for any loss incurred through incorrect or faulty use of products or information. ... -
Page 6: Product Presentation
Product Presentation Design Features CamSafe is a product line consisting of BIBO safe change housings, complemented by a modular system of other functional elements, as well as a full range of options and add-ons in view of flexible adaptation to customer requirements. -
Page 7: Materials & Temperature Limitations
CamSafe Materials & Temperature Limitations Materials All modules of the CamSafe standard scope are available in 3 base materials / finishes : Carbon Steel – Coated Base material: SHEET METAL - EN10025-2 -S235JRG2 (1.0038) Coating Finish: Powder paint coating as per EMC_SPEC025... -
Page 8: Temperature Limitations
From the technical characteristics of materials employed (paint & plastic parts), it is safe to say that CamSafe housings are fully functional for the same temperature range as the most common filter cell ranges, i.e. 60°C maximum for continuous use. - Page 9 Install & Operating Manual CamSafe Temp. Illustration Name Material(s) [°C] Clamping System Clamping Frame ( >250 ) 1.4307 (X2CrNi18-09) Camshaft ( >250 ) 1.4307 (X2CrNi18-09) Brass ( >250 ) 2.0402 (CuZn39Pb2) Torsion Spring ( >250 ) 1.4310 (X12CrNi17-7) (a) SS A1 Screws &...
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Page 10: Corrosion Resistance
Negative temperature warehouses for bulk vaccine storage • Blood fractioning applications we recommend using stainless steel versions. For these or similar cases, we can supply CamSafe housings in stainless-steel AISI 304L or 316L, depending on application severity. 10/44 EMC_SPEC018_C2.doc Rev. D – 2020 05 19... -
Page 11: Quality Control
CamSafe Quality Control Quality control items for CamSafe safety housings are documented by Camfil Qualified Sub Contractors on the corresponding checklist, according to a product specific Quality Check Instruction. The combination of order reference, date and batch serial number on the identification sticker allows Camfil to track quality documentation of any individual housing. -
Page 12: Prior To Mounting Or Intervention
Install & Operating Manual CamSafe Prior to Mounting or Intervention Before you start we advise you to read this document completely and carefully. Precautions : Respect applicable safety and health rules on site and wear protective gear. (clothing, gloves, eye protection, safety footwear, mask, …). -
Page 13: Mounting Of Configurations
Install & Operating Manual CamSafe Mounting of Configurations CamSafe is a modular system of ducted modules. Subject to order conditions and/or transport limitations, housings/modules and/or collectors of a configuration may be shipped separately. Airtight assembly is required. Module mounting is described based on housings and collectors but principles and steps are valid for connecting any modules inside a configuration. - Page 14 Install & Operating Manual CamSafe General Assembly of Housings / Collectors (continued) In between housings, flange access is easier from the back side, Repeat for each housing. using a ratchet. Do not block bolts yet at this point. Place gasket(s) on the next flange...
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Page 15: Assembly Of Horizontal Airflow Configurations
Install & Operating Manual CamSafe Assembly of Horizontal Airflow Configurations Subject to order conditions and/or transport limitations, components of most larger horizontal-flow configurations may be shipped separately. Airtight assembly is required, instruction for module / gasket assembly from General Assembly §... -
Page 16: Assembly Of Wall Mounted Configurations
Install & Operating Manual CamSafe Assembly of Horizontal Airflow Configurations (continued) Support cantilevered housings to Repeat as required for further Check modules alignment and protect flanges from deformation housings / stages. tighten all bolts to torque. during the assembly process. -
Page 17: Installation Of Free Standing Configurations
Install & Operating Manual CamSafe Installation of Free Standing Configurations Free standing configurations are very variable in size, weight and complexity They can be installed module-by-module or as a completed unit. PLEASE NOTE: Top collectors feature lifting rings for manipulation of the assembled configuration. -
Page 18: Installation Of Wall-Mounted Configurations
Install & Operating Manual CamSafe Installation of Wall-mounted Configurations Wall-mounted configurations are designed with a wall-flange, allowing airtight installation in a technical area with filter access from the room. Wall-mounted configurations can be installed module-by-module or as a completed tower. -
Page 19: Wall Cutout Dimensions
Install & Operating Manual CamSafe Wall Cutout Dimensions Prepare installation of the tower / the bottom collector using the installation dimensions & footprint information in the project drawing. The wall cutout and air inlet may remain open, or they can be closed with an optional door module. -
Page 20: Air Inlet Installation
Install & Operating Manual CamSafe Air Inlet Installation Prepare installation of the tower / the bottom collector using the installation dimensions & footprint information in the project drawing. After placing at least the inlet collector, and fixing it to the ground, the inlet funnel may be sealed into the dry wall. -
Page 21: Door Module Installation
Install & Operating Manual CamSafe Door Module Installation The door frame presents itself with a stiff 30mm flange including a 10mm backbend. This can be used for fully flush or on-top wall integration. Insert the frame into the wall cutout and fix with bolts (2 top &... -
Page 22: Installation Of Add-Ons
Install & Operating Manual CamSafe Installation of Add-ons Support Stands Add-on support stands are available for both vertical and horizontal airflow housings & stacks and offer a modular and economic supporting solution. • Requires no housing modification, interfaces with the housing flange •... -
Page 23: Manometer Supports
Install & Operating Manual CamSafe Manometer Supports Any CamSafe housing or configuration can be optionally fitted with manometer supports. PLEASE NOTE : Add-on supports are designed for Dwyer Magnahelic Series 2000 manometers. Contact your Camfil representative with clear requirements for custom integration of other manometer models. -
Page 24: Manometer Hookup
Install & Operating Manual CamSafe Manometer Hookup Every CamSafe housing features 2 pressure ports Ø11 mm per filter stage. PLEASE NOTE : Unless specified otherwise or included in a fully assembled configuration, CamSafe filter housings are shipped with pressure ports plugged airtight with M10 bolts and washers. -
Page 25: Operation
Install & Operating Manual CamSafe Operation Features Serial sticker with traceability Pressure ports Door window (option) Airflow direction sticker BIBO collar Filter clamping frame with clamping lever MIP (Manual Integrity Probe option) -
Page 26: Intervention Space
CamSafe Intervention Space For any operator intervention, access to CamSafe is from the front of the housing. Actual minimal intervention space will depend on the housing size (filter dimensions), as well as on some options & add-ons, such as WM door panels, a handling console or custom equipment. -
Page 27: Filter Compatibility
However, DIN housing sizes are limited to 6P6 max., because of the required compression force of this solid rubber gasket type. PLEASE NOTE : Flat 5 mm EPDM gaskets are NOT compatible with CamSafe on 292 mm filter bodies, because of insufficient gasket compression 27/44 EMC_SPEC018_C2.doc... -
Page 28: Filter Change
Install & Operating Manual CamSafe Filter Change Filter Change without Service Bag - Standard Airflow Top ➔ Bottom Precautions : Make sure the airflow is shut off ! Wear adapted protective gear ! Step1 : Opening the Door The door is held in position by 4... - Page 29 Install & Operating Manual CamSafe Step 3 : Insertion of the new filter Precautions : Check the gasket sealing surface. If necessary, clean with alcohol on a soft, lint-free cloth Pick up the new filter The gasket needs to be on the Push gently until hitting the stop.
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Page 30: Filter Change Without Service Bag - Inverted Airflow Bottom ➔ Top
Install & Operating Manual CamSafe Filter Change without Service Bag - Inverted Airflow Bottom ➔ Top Precautions : Make sure the airflow is shut off ! Wear adapted protective gear ! Step 1 : Opening the door The door is held in position by 4... - Page 31 Install & Operating Manual CamSafe Step 2 : Extraction of the soiled filter (continued) Extract the filter by pulling, Take out the filter taking care Pull the filter using the grip gently supporting the bottom not to touch housing sides...
- Page 32 CamSafe Step 3 : Insertion of the new filter (continued) Please Note : Damage-free insertion is guaranteed for specified Camfil filters with rails only. Filters without rails will fit, but PULL safe manipulation is entirely under the responsibility of the first user.
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Page 33: Safe Filter Change With Service Bag
Unlock the filter through the end of the bag into the first groove Manipulation of the filter through the bag can be facilitated using the Camfil Handling Console. (To be ordered separately) Extract the filter Put down the filter, into the bottom of the bag... - Page 34 Install & Operating Manual CamSafe Preparation of the new filter Place the filter with grip on top, Slide the bag all the way down Turn the filter over and place in slip the new service bag over it to place the filter in the bottom...
- Page 35 Install & Operating Manual CamSafe Extraction of the stub Pull the stub off the collar Pack the stub all the way down and slide it into the sleeve into the sleeve of the new bag Make two additional welds Make a first weld above the stub,...
- Page 36 Install & Operating Manual CamSafe Insertion of the new filter Precautions : During manipulation, be careful not to jam the bag between filter and housing Make the bag slide over the filter Carefully insert the filter Lift the filter while approaching the housing into the housing Push gently until hitting the stop.
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Page 37: Option : Manual Welding Tool
Install & Operating Manual CamSafe Option : Manual Welding Tool Required material : • Camfil Manual Welding Tool • Cable binders (min 150 mm long) Filter & bag ready to cut Welding and cutting tool Compression tool Unscrew knobs to disassemble... - Page 38 Install & Operating Manual CamSafe Manual Welding Tool (continued) Use a cable binder on each side Insert the tool with a slight sawing The bag needs to be compressed of the tool to help the cutting motion until reaching the bottom...
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Page 39: Option : Mobile Integrity Probe (Mip)
The particle measuring system may only be operated by qualified specialist staff. The operator is responsible for the necessary training and instruction of the specialist staff commissioned by him/her. • The operator must ensure that the CamSafe particle measuring system is only operated in proper condition. 39/44 EMC_SPEC018_C2.doc... -
Page 40: 11.1 Filter Validation With Mip
Do not use a MIP system with a bent or otherwise damaged mobile probe as this might result in leakage through the probe bulkhead. Replacement of the probe involves breaking the containment barrier of the housing ! Use original Camfil parts and specialist staff only. 40/44 EMC_SPEC018_C2.doc... - Page 41 Install & Operating Manual CamSafe Filter Validation with MIP (continued) Start with the probe fully inserted CAUTION If an increased particle count is and then move over the filter Pull in a regular motion. detected, stop the probe with a slow pulling motion The probe and hoses should not at that point.
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Page 42: Option : Aerosol Injection Module
Install & Operating Manual CamSafe Option : Aerosol Injection Module No aerosol generator is present in the Manual Integrity Probe system. Aerosol for filter validation must be injected upstream. The aerosol injection module is an independent unit that will allow for ISO 14644-3 compliant particle injection for HEPA filter validation purposes. -
Page 43: Option : Handling Console
Install & Operating Manual CamSafe Option : Handling Console The Handling Console is a tool designed to facilitate the handling of heavy filter cells during the BIBO filter change procedure. • Available for both vertical (top → bottom) and horizontal airflow directions NOT available for inverted airflow and wall-mounted housings. -
Page 44: Maintenance
14.1 Spare Parts CamSafe is a containment product line with accent on process and operator safety. Most functional components installed in and on the body are replaceable, but the intervention will require breaking the containment seal.
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