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AgLand POWERMERGER6618 Operator's Manual

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2009
6618
Operator's Manual &
Parts Catalogue
July 2009

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Summary of Contents for AgLand POWERMERGER6618

  • Page 1 2009 6618 Operator’s Manual & Parts Catalogue July 2009...
  • Page 2 Replacement Parts To obtain prompt, efficient service, give your dealer the follow- ing information. Correct stock number. Model number of the machine. Serial number of the Macerator. The serial number is important in identifying your machine. It contains information for ordering replacement parts and op- tions which may vary depending on the serial number identi- fication.

  • Page 3: Table Of Contents

    Contents Warranty Registration Form ............................3 Introduction ..................................5 Assembly Instructions ............................... 6–14 Assembly Procedure ....................................6 Conveyor Assembly ....................................10 Hydraulic Motor Assembly ..................................11 Hydraulic Fittings and Hoses ................................12 Hydraulic Hose Routing ..................................13 Adjustable Arm Stops ..................................14 Maintenance ................................... 15 Parts Catalogue ................................

  • Page 5: Warranty Registration Form

    Operator’s Manual). AgLand will not be liable for the cost of shipping or any other cost incurred for replacement or repair of any parts. AgLand is not liable for any accidents which may occur from or during the operation of the Power Merger 6618, or damage incurred due to Power Merger failure.

  • Page 7: Introduction

    Introduction Congratulations, you have just purchased the new Power Merger 6618 attachment for the AgLand Macerator* 6610 and 6620. To get the maximum benefit from your Power Merger we suggest that you read this manual carefully. The Power Merger 6618 is designed to merge a macer-...

  • Page 8: Assembly Instructions

    Assembly Instructions The Power Merger attachment is shipped partially assembled as follows: 1. Conveyor Assembly - assembled except for Hydraulic Motor Drive. 2. Main Tube and Hook Arm(s) (left and right) - not assembled. 3. Conveyor Lift Arms (4) and Hydraulic Lift Tube – not assembled. 4.
  • Page 9 Assembly Instructions 2. Install nylon bushings into left side and right side hook arms, see Figure 2. Figure 2 3. Assemble and install main frame tube, hook arms and stabilizer braces to hook arms at rear of Macerator. Leave bolts loose until all frame and arm assemblies are installed, see Figure 3. Figure 3...
  • Page 10 Assembly Instructions 4. Install hydraulic lift tube, front and rear conveyor lift arms and lift arm bumper stops. Tighten all frame bolts, see Figure 4. Figure 4 5. Install bottom locking lynch pins, see Figure 5. Figure 5...
  • Page 11 Assembly Instructions 6. Install hydraulic cylinder and leave in fully retracted (in) position. Ensure index lift arm gear teeth with front arms are fully down against bumper stops, see Figure 6. Figure 6 7. Assemble windrower with 10 degree hook mounting plates (supplied with sundry parts). Install windrower onto Macerator, see Figure 7.

  • Page 12: Conveyor Assembly

    Assembly Instructions Conveyor Assembly Assemble conveyor assembly onto front and rear lift arms using ¾” x 2” bolts, nuts and spacers, see Figure 1. Figure 1...

  • Page 13: Hydraulic Motor Assembly

    Assembly Instructions Hydraulic Motor Assembly 1. Install torque plate on hydraulic motor. 2. Install shaft coupler on conveyor roller drive shaft (with 2 set screws at inner end). 3. Install hydraulic motor at outer end of coupler with torque arm in adjacent bracket slot (ensure ¼” x 1” key on roller shaft and ¼”...

  • Page 14: Hydraulic Fittings And Hoses

    Assembly Instructions Hydraulic Fittings and Hoses 1. Install hydraulic fittings into motor and cylinder. On the hydraulic cylinder, make sure the restrictor/orifice fit- tings (2) are installed between the elbow and hose adapter fittings (both inlet and outlet). 2. Install the 4 quick coupler fittings on the 4 hose ends closest to the tractor. 3.

  • Page 15: Hydraulic Hose Routing

    Assembly Instructions Hydraulic Hose Routing 1. Attach hydraulic motor hoses to right side hook arm frame and right side rear lift arm as shown in Figure 1. Use double clamping with 5/16” bolts (one clamp on top of the other) to space hose clear of the arms. Figure 1 2.

  • Page 16: Adjustable Arm Stops

    Assembly Instructions Adjustable Arm Stops 1. Install the ‘Clamp On‘ adjustable arm stops on the left & right hook arms as shown in Figure 1. 2. Set adjustment angle to allow lift arms to rest parallel with the flat surface of the angle bracket as in Figure 1. Figure 1...

  • Page 17: Maintenance

    Maintenance Maintenance For maintenance on bearings and locking collars, grease/lubrication intervals and torque requirements, refer to the Maintenance section in the 6610 or 6620 Macerator Operator’s Manual.

  • Page 19: Parts Catalogue

    POWER MERGER 6618 PARTS CATALOGUE...

  • Page 20: Conveyor

    Power Merger 6618 - Parts Catalogue Conveyor - A66039 11 6 11 6...
  • Page 21 Power Merger 6618 - Parts Catalogue Conveyor - A66039 Item No. Stock No. Drawing No. Description Qty. 800045 800045 Collar, Locking 800057 800057 Bolt, Carriage 3/8” x 1” 800058 800058 Bolt, Carriage 3/8” x 1-1/2” 800059 800059 Bolt, Carriage 3/8” x 1-1/4” 800096 800096 Housing, 4 Bolt...

  • Page 22: Power Merger Kit K108

    Power Merger 6618 - Parts Catalogue Power Merger Kit K108 17 14...
  • Page 23 Power Merger 6618 - Parts Catalogue Power Merger Kit K108 Item No. Stock No. Drawing No. Description Qty. 800054 800054 Bolt, Carriage 1/2” x 1-1/2” 800059 800059 Bolt, Carriage 3/8” x 1-1/4” 800165 800165 Bolt, Standard, 1/2” x 1-1/2” 800166 800166 Bolt, Standard, 1/2”...

  • Page 24: Weight Holder

    Power Merger 6618 - Parts Catalogue Weight Holder Use existing bolts Existing Bracket and washers...
  • Page 25 Power Merger 6618 - Parts Catalogue Weight Holder Item No. Stock No. Drawing No. Description Qty. 804196 804196 Nut, Standard, NC, 1/2” 814607 MC014 Threaded Rod, Weight Holder, Power Merger 814636 MC01W1 Weight Holder, Power Merger...

  • Page 26: Hydraulics

    Power Merger 6618 - Parts Catalogue Hydraulics...
  • Page 27 Power Merger 6618 - Parts Catalogue Hydraulics Item No. Stock No. Drawing No. Description Qty. 808883 79234 Restrictor, Hydraulic, 3/8” 802486 802486 Adapter, Hydraulic 804099 804099 Quick Coupler 814219 814219 Adapter, Hydraulic 814792 814792 Elbow, Hydraulic 814592 MC009 Hose, Hydraulic, Power Merger, 300 in. 807449 MC712A Hose, Hydraulic, 240 in.

  • Page 28: Warranty

    AgLand. in which the Power Merger is sold. AgLand will not be responsible or liable for any of the following: loss during transport due to the improper, or lack of, use of a) The return of any part or parts, or the Power Merger as a...

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