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AgLand Macerator 6600 Assembly Instructions Operator's Manual

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Macerator 6600
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Assembly Instructions
Operators Manual
Parts Catalog

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Summary of Contents for AgLand Macerator 6600

  • Page 1 Macerator 6600 ™ Assembly Instructions Operators Manual Parts Catalog...
  • Page 2 BACK COVER Replacement Parts To obtain prompt, efficient service, always remember to give the dealer the following Box 112, Arborg, MB R0C 0A0 information: Macerator 6600 MODEL Correct part description SERIAL # Model number of the machine Made in Canada...
  • Page 3 Congratulations, you have just purchased the AgLand Please study this manual from the beginning to end Macerator 6600 BEFORE operating your new Macerator 6600. Pay special attention to the safety cautions in this book To get the maximum benefit from your Macerator we and on your equipment.

  • Page 4: Safety Precautions

    Follow the instructions in the YOUR SAFETY IS INVOLVED! safety message. Three Big Reasons WATCH OUT FOR THIS SYMBOL ON YOUR MACERATOR 6600 AND THROUGHOUT THE MANUAL. Accidents disable and kill. Accidents cost. Accidents can be avoided.

  • Page 5: Specifications

    SPECIFICATIONS Model 6600 AgLand Macerator Dimensions Tractor Requirement Width - 10’6” (320 cm) Suggested minimum tractor size - Length - 11’4” (345 cm) 80 HP( 60 KW) Height - operation 3’6” (107 cm) * Note : Tractor should be of sufficient size to transport 4’10”...
  • Page 6 ASSEMBLY SWATH INVERTER (MOLD BOARD) 1. Install right and left mounting brackets (1) to macer- of the main frame (3) using 5/16” x 3/4” carriage bolts, ator frame with 3/8” x 1” flange bolts overlapping the short mold board sheet. 2.
  • Page 7 ASSEMBLY SPREADER ATTACHMENT The Spreader attachment allows the Macerator to spread a wider swath and leave a thinner layer on the field for greater sun and wind exposure. The Spreader attachment consist of only three pieces and easily bolts on to the rear main frame.
  • Page 8 ASSEMBLY friction clutch drive shaft here long hose front hitch bearing goes to second cylinder this T goes to first cylinder ATTACHING HITCH 2. Remove bearing on front of hitch, slide drive shaft Sometimes the hitch will be shipped detached from into friction clutch through front bearing hole and rein- the unit to allow for a more compact shipping pack- stall bearing and tighen shaft bolts on friction clutch.
  • Page 9 TRANSPORT The Macerator can easily be moved from location to location. When transporting follow this procedure. Slow moving vehicle emblem TRANSPORT SAFETY Make sure you are in compliance with all local regulations regarding transporting equip- ment on public roads and highways. Make sure the SMV(Slow Moving Vehicle) emblem and all the lights and reflectors that are required by the local highway and transport...

  • Page 10: Operation

    OPERATION Operating Safety 1. REVIEW ALL SAFETY INSTRUCTIONS 9. Use safety chain at all times. with all operators before allowing them to oper- ate the equipment . Follow up at least once a year! 10. NEVER attempt to unclog the machine when the tractor is running and hydraulic sys- tem is operating.
  • Page 11 PICKUP HEIGHT & ADJUSTMENT approximately 1/2” - 1” off the ground. The Macerator 6600 pickup should be adjusted so 2. Remove pin (1) and slide adjuster bar (2) to desired that it will cleanly pick up all material of the field with- height (pushing bar in raises machine, pushing bar out gouging the soil.
  • Page 12 The purpose of the air system on the Macerator 6600 is to act as a shock absorber as well as keeping con- ADJUSTING GAP BETWEEN STEEL ROLLS tinuous pressure on the rolls.

  • Page 13: Field Test

    OPERATION Rubber Rollers continued... FIELD TEST. As a standard setting, we rec- 2. If you experience too much leaf loss or the plants ommend 30-40 psi pressure on are crushed too intensely, lower the air pressure. the rubber rollers. Regulate the pressure by pulling out the 3.

  • Page 14: Maintenance

    MAINTENANCE EVERY 100 HOURS OF USE check list ❑ Clean, repack and adjust wheel bearings. USE GOOD SAFETY PRACTICES WHEN AT THE BEGINNING OF EACH SEASON WORKING ON THIS MACHINE ❑ Review all safety instructions. ❑ Carefully inspect all components for Before doing any maintenance or service excessive wear or hazardous conditions.
  • Page 15 MAINTENANCE Check that the chain is not riding up on sprocket teeth applied to the longest span of the chain (2) (especially the large sprocket) as this would indicate 7. Short chains require non adjustment. a worn out chain and requires replacement of chain. 8.
  • Page 16 MAINTENANCE REPLACING OR REPACKING PICKUP TEETH, WRAPPERS, WEAR STRIPS WHEEL BEARINGS Check for bent, broken or loose parts. If it is nec- essary to replace teeth or related parts, proceed as follows. 1. Ensure that pickup is blocked securely. Loosen the bolts, holding the wrapper(s) on pick- up.
  • Page 17 LUBRICATION We recommend a good grade SAE multi-pur- pose high temperature grease. Use a manual grease gun for all greasing. Air powered grease guns may damage the seal on the bearings. Wipe all grease fittings with a clean cloth before greasing to avoid injecting dirt or grit in the bearings.

  • Page 18: Hydraulic Safety

    AIR & HYDRAULIC SYSTEM HYDRAULIC AND AIR SAFETY HYDRAULIC SAFETY Wear proper hand and face protection (eg. face shield) when searching for a high pressure Make sure that all components in the hydraulic hydraulic leak. Use a piece of wood or card- system are kept in good condition and are board as a backdrop instead of hands.

  • Page 19: Troubleshooting

    TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Pickup is skipping swath Missing or broken pickup teeth Replace missing teeth or not picking cleanly Pickup to high Adjust pickup height Driving to fast for pickup speed Use lower tractor gear with higher rpm Not following the same direction as Follow the same direction as swath swath was cut.
  • Page 20 TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Hay is not being macerated Not enough air pressure on steel rolls Adjust air pressure as required Gap between rollers is to wide Narrow the gap between steel rollers Windrow is to thick Cut wider or thinner windows Steel rolls not running fast enough Increase tractor rpm Swath not being...
  • Page 21 REPAIR PARTS LIST bulletin 01-0202 INDEX Air System page Axle page 26 - 27 Bearings page 28 -31 Chains & Sprockets page 28 - 31 Cylinders page 26 - 27 Hydraulics page 26 - 27 Main Frame page 22 - 23 Mold Board Assembly page Pickup Assembly...

  • Page 22: Repair Parts List

    REPAIR PARTS LIST bulletin 01-0402 MAIN FRAME & ROLLER ASSEMBLY...
  • Page 23 REPAIR PARTS LIST bulletin 01-0402 MAIN FRAME & ROLLER ASSEMBLY Item Ordering Description Number Required MC241 Top Cover MC761 Steel Roller Tube MC761T Top Steel Roller Shaft MC761B Bottom Steel Roller Shaft MC22W7 Drive Stub Shaft BOS28045 7/16 X 1” Std. Bolt MC216AR Door - Right hand MC216R...
  • Page 24 REPAIR PARTS LIST bulletin 02-0402 PICK UP 24 11 27 28 13 14 12 11...
  • Page 25 REPAIR PARTS LIST bulletin 02-0402 PICK UP Item Ordering Description Number Required MC114 Pickup Wrapper MC11W1 Pickup Crossing BOF28045 7/16” x 1” Flange Bolt MC114A Pickup Wrapper spacer MC11W3 Pickup Frame - Right hand BOF24045 3/8” x 1” Flange Bolt BOF20035 5/16”...
  • Page 26 REPAIR PARTS LIST bulletin 03-0402 AXLE, WHEEL AND HYDRAULICS 12 13 14 15 10 11 24 25 IMPORTANT: When ordering parts, please specify model, serial number and ordering number.
  • Page 27 REPAIR PARTS LIST bulletin 03-0402 AXLE, WHEEL AND HYDRAULICS Item Ordering Description Number Required MC21W3 Main Cross Beam MC712 Hydraulic Hose - Long MC716 3/8” NPT Tee BOC28055 7/16” x 1 1/4” Carriage bolt & Flange Nut MC21W7R Axle Seat R/H MC217 Axle Bushing MC21W4R...
  • Page 28 REPAIR PARTS LIST bulletin 04-0402 LEFT SIDE IMPORTANT: When ordering parts, please specify model, serial number and ordering number.
  • Page 29 REPAIR PARTS LIST bulletin 04-0402 LEFT SIDE Item Ordering Description Number Required MC21W1 Main Frame L/H Side BOS24055 3/8 x 1 1/4” Grade 5 Bolt KE 2408 3/8 x 2” Key BOS40085 5/8 x 2” Std Bolt MC512 4 Bolt Flange bearing MC827 80 Q 21 Sprocket MC815...
  • Page 30 REPAIR PARTS LIST bulletin 05-0402 RIGHT SIDE 13 14 IMPORTANT: When ordering parts, please specify model, serial number and ordering number...
  • Page 31 REPAIR PARTS LIST bulletin 05-0402 RIGHT SIDE Item Ordering Description Number Required BOC0085 5/8 x 2” Carriage Bolt / Reg Nut MC22W5R Steel Roller Pivot Arm BOC0125 5/8 x 3” Carriage Bolt / Reg Nut MC225 Guid Washer MC225B Spacer Pipe MC225A 2 3/4”...
  • Page 32 REPAIR PARTS LIST bulletin 06-0402 AIR SYSTEM Item Ordering Description Number Required MC24W3 Air Tank MC912 30’ Tubing MC919 1/4 x 1/4” Straight Fitting MC921 1/4” female end x 1/4” hose end Elbow MC914 Air Tank Pressure gauge MC922 MC918 1/8”...
  • Page 33 REPAIR PARTS LIST bulletin 07-0402 MOLD BOARD ATTACHMENT Item Ordering Description Number Required BOF24045 3/8” x 1” Flange Bolt MB12W1 Mold Board Attachment Bracket L/H MB124 Pivot Bushing BOS32055 1/2” x 1 1/4 Bolt And Nut MB12W3 Mold Board Main Frame MB126P Adjuster Pin 1/2”...
  • Page 34 REPAIR PARTS LIST bulletin 08-0402 WINDROWER Item Ordering Description Number Required BOF24045 3/8 x 1” Flange Bolt MC248A Windrower Support - Left hand BOSH20065 Socket Head Cap Screw MC24W2 Shoot Adjuster Slide MC24W8D 3/8” x 1” Wing Bolt MC24W8 Shoot Adjuster Bracket - Left hand MC248CL Windrower Width Adjuster - Left hand BOF20035...
  • Page 35 REPAIR PARTS LIST bulletin 09-0402 SWATH SPREADER Item Ordering Description Number Required MC247A Spreader Support L/H MC24W7 Spreader Top BOF20035 5/16” x 3/4” Flange Bolt MC247B Spreader support R/H BOC24045 3/8” x 1” Flange Bolt IMPORTANT: When ordering parts, please specify model, serial number and ordering number.

  • Page 36: Limited Warranty

    Subject to the provisions of the Agricultural Dealer authorized to sell new AgLand equipment Implements Act, there are no representations, war- of the type requiring service or at any Agland ranties, or conditions, express or implied, statutory Service Centre approved and authorized to service or otherwise, except those herein contained and the equipment involved.

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