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Summary of Contents for First Choice T2 Polis MC18
- Page 1 SPARE PARTS DIAGRAM FOR Bakery Oven T2 Polis MC18 T3 Polis MC18 T4 Polis MC18 T6 Polis MC18 First Choice Group Blakeney Way, Kingswood Lakeside Cannock, Staffs, WS11 8LD TEL: 01543 577778 FAX: 01543504141 Email: enquires@firstchoice-cs.co.uk Web: www.firstchoice-cs.co.uk...
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Page 2: Table Of Contents
INDEX 1. INTRODUCTION ..............3 2. HOW TO USE THIS MANUAL ........4 3. SPECIFICATIONS ..............6 3.1. Identification of the product..............6 3.2. Conformity to directives ................6 3.3.Envisaged use ..................6 3.4.Technical specifications.................8 4. INSTALLATION WARNINGS ..........9 4.1. Delivery checks..................9 4.2. Choice of place of installation .............10 4.3. - Page 3 7.4. ALARMS .....................23 7.4.1. OVERTEMPERATURE ALARM............23 8. THE USE OF THE OVEN ..........24 8.1. Preparations for use ................24 8.2. Switching on the control panel............24 8.3. Settings....................24 8.4. Starting baking..................24 8.5. Loading the oven ................25 8.6. PROGRAMMING ................25 8.6.1. Programming the clock ..............25 8.6.2.Programming temperature setting..........26 8.6.3.
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Page 4: Introduction
1. INTRODUCTION The modular “TEOREMA POLIS” ovens represent the new way of making traditional pastry ovens. They are designed and manufactured to demanding mechanical and electrical standards and are built to last. “TEOREMA POLIS” has been designed having in mind the end user. -
Page 5: How To Use This Manual
2. HOW TO USE THIS MANUAL This manual should be kept near to the equipment itself so that it can be quickly and easily consulted. The manual must travel with the equipment if it is moved to another owner, as the latter may not be considered complete or safe without it. - Page 6 corresponds to that for which it was designed, and whenever is necessary, to know an exact size value relating to the equipment. Chapter 4 and 5 provide all the information necessary for the installation of the equipment. The manual is primarily written for specialised staff but may be read in advance also by the final user to prepare and set up the space and necessary for the proper working of the equipment.
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Page 7: Specifications
3. SPECIFICATIONS 3.1. Identification of the product This is the manual for the following baking modules from the Teorema Polis series: T2 POLIS/MC18, T2 POLIS/MC28, T3 POLIS/MC18, T3 POLIS/MC28, T4 POLIS/MC18, T4 POLIS/MC28, T6 POLIS/MC18 and T6 POLIS/MC28 3.2. Conformity to directives The following baking modules: T2 POLIS/MC18, T2 POLIS/MC28, T3 POLIS/MC18, T3 POLIS/MC28,... - Page 8 The baking modules: T2 POLIS/MC18, T2 POLIS/MC28, T3 POLIS/MC18, T3 POLIS/MC28, T4 POLIS/MC18, T4 POLIS/MC28, T6 POLIS/MC18 and T6 POLIS/MC28 are intended for professional use in the food industry and are exclusively intended to be used by qualified staff. The operations envisaged in normal usage are the opening and closing of the doors, the loading and unloading of the products from the bedplates of the baking chamber, switching on, regulation, switching off and cleaning of the equipment.
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Page 9: Technical Specifications
3.4.Technical specifications The following table shows the baking modules’ technical specifications Units of POLIS POLIS POLIS POLIS measure MC18 MC18 MC18 MC18 -ment (MC28) (MC28) (MC28) (MC28) Weight 34x125x87 34x166x87 34x125x147 34x166x147 External dimensions (46x125x87) (46x166x87) (46x125x147) (46x166x147) Baking chamber size 18x83x66 18x124x66 18x83x126... -
Page 10: Installation Warnings
4. INSTALLATION WARNINGS WARNING: These installation instructions are intended only for staff which is qualified for the installation and the maintenance of electrical and/or gas plant. Installation by any other person may cause damage to the equipment, persons, animals or things. Furthermore, if it is necessary to make any modifications or additions to the electrical and/or gas plant, where the equipment is going to be installed, the person carrying out such alterations must... -
Page 11: Choice Of Place Of Installation
If there is any damage do not attempt to use the equipment and call upon professionally qualified staff. 4.2. Choice of place of installation The good, safe and long working of the equipment also depends on the place where it is installed, so it is advisable to carefully evaluate this before it is delivered. - Page 12 See (1) figure 5-3 for the exact position of the feed cable output. The feel cable must end in a plug, which connects to an electrical feed panel with a corresponding socket and a differential magneto- thermal switch. The plug-socket connection must be such that the earth is connected first and disconnected last and must be of the correct size for nominal current (see 3).
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Page 13: Installation
5. INSTALLATION 5.1. Check list There are no separately supplied parts. 5.2. Choice of the place of installation of the oven Avoid obstructions to the cooling openings located on the right side of the module (Figure 5.1). In choosing the place to install the baking modules T2 POLIS/MC18,... -
Page 14: Mounting The Module
When moving a module which is not packed, insert the forks in the upper chamber. It is also possible to transport the module by means of the two hooks which are accessible from the openings in the top part. In any case, to avoid unforeseen movements, take note of the position of the centre of gravity (Figure 5.2 and table 5.1). - Page 15 Do not connect extractors, as they could cause a too low pressure which would end up, removing heat from the cooking chambers, even with the valves completely closed. For the exact connection position see Figure 5.3. Fig. 5.3 - Position of electrical cable input, steam outlet and plate...
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Page 16: Checks Before Start Up
a cm h cm w cm T2MC18 T2MC28 T3MC18 T3MC28 T4MC18 T4MC28 T6MC18 T6MC28 5.6. Checks before start up Turn on the main switchboard. Turn on the (1/0) switch , program a temperature over 200°C , set both the power regulators at 9 and turn on the (Start/stop) switch. -
Page 17: Control Panel
6. CONTROL PANEL DESCRIPTION CONTROLS Fig.6.1 shows the control panel with all controls: General system on/off button Oven temperature and time display Set temperature display Program setting increase button “Timer” - “Oven temperature” – Clock setting” display button - Program setting decrease button... -
Page 18: Functions
7. FUNCTIONS 7.1. SYSTEM FUNCTIONAL STATES 7.1.1. Standby on/off button When on standby the panel is powered but no system function is enabled. The general remote switch is disabled and the message OFF is displayed on the set display on the control panel along with the current time on the display with flashing seconds dot (between the second and third figure, ½... -
Page 19: Economy Button
The on time of the two elements can be varied at any time, even during the baking cycle. The upper elements during the first part of the cycle while the lower ones come on during the second. For example, setting the upper elements to 6 and the lower ones to 5 gives the following result: Upper Lower... -
Page 20: Oven Light Button
7.2.5. Oven light button Pressing the oven light button switches on the light in the oven. Press again to switch it off. 7.2.6 Light switch for suction hood - Light switch for steam generator The light switch for suction hood control is placed on the side part of the control panel, on the upper side (Pos.1 of Fig. -
Page 21: Baking Cycle Programming
For example: 1=MONDAY 2=TUESDAY 3=WEDNESDAY 4=THURSDAY 5=FRIDAY 6=SATURDAY 7=SUNDAY Press again to memorise the new time and day. When set, the dot between hours and minutes begins to flash and the day display disappears. 7.3.2. Baking cycle programming To program the baking cycle the oven must be on. Press the general system on/off button . -
Page 22: Auto Switch-On Programming
- Set temperature display Prev. set. - Upper element control display Prev. set. - Lower element control display Prev. set. - Baking cycle selection display No. of cycle Parameters that may be modified are: 1) Set temperature, by means of the buttons;... -
Page 23: Timer Setting
4=THURSDAY 5=FRIDAY 6=SATURDAY 7=SUNDAY Pressing again memorises the time and day of the week on which the oven will automatically switch on. Once set and memorised, the returns to displaying the current time and the dot between the hours and minutes flashes. The dot following the minute display remains lit indicating that a time has been set for automatic switch-on. -
Page 24: Alarms
7.4. ALARMS 7.4.1. OVERTEMPERATURE ALARM If due to malfunction the internal temperature of the oven exceeds 400°C the system will immediately stop the current cycle. The remote general switch is disabled along with all oven functions. The message “OFF” disappears from the display and is replaced by the message “ALLO”. -
Page 25: The Use Of The Oven
8. THE USE OF THE OVEN 8.1. Preparations for use If the equipment has just been installed or has not been for a number of days, before using it for food products, it is necessary to clean it thoroughly in accordance with the indications in chapter 9, to remove residual factory dirt, accumulations of dust or any other substances which could contaminate food products. -
Page 26: Loading The Oven
8.5. Loading the oven Warning - when the chamber is at its working temperature the glass and metal parts of the door and some of the surrounding sections reach temperatures which are dangerous for the human body. These parts are identified with the symbol ,which warns of the risks. -
Page 27: Programming Temperature Setting
8.6.2.Programming temperature setting Programming the temperature setting can be done in whatever the system finds itself ( except of course when it is OFF). The temperature setting can be changed simply by using the buttons. Putting the new set value into memory is done by the system automatically after 10 seconds from the last pressing of the one of the above buttons, or on pressing the button By pressing one of the two buttons... -
Page 28: General Indications For Good Baking
Within 5 seconds (programming time-out) press one of the buttons . Immediately in the place of the four lines ---- four figures will appear with the first two flashing. Each press on the buttons will increase or decrease the hour (the flashing figure) of one unit, while the remaining figures for the minutes remain still at “00”. - Page 29 1) generally with lower temperatures a better quality and more digestible product is obtained, the oven is not subjected to particular stresses and lasts longer, though the cooking times become longer; 2) with higher temperatures it is more difficult to obtain even baking but the baking times are reduced;...
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Page 30: Switching Off
8.8. Switching off At the end of each working day switch off the switch. During long periods of idleness (e.g. closures for holidays) it is advisable to switch off the main switch on the electrical feed panel. 8.9.Cleaning At the end of each working day (or more frequently, if possible) it is necessary to carefully clean the cooking surface and all the parts of the oven which come into contact with the food being cooked to avoid that any food substances go off and contaminate either the working... -
Page 31: Cleaning
9. CLEANING Cleaning should be carried out with the equipment switched off and at room temperature and after having switched off its electrical supply with the button on the feed panel. 9.1. Cleaning of any visible glass and stainless steel parts Glass is particularly sensitive to sudden changes in temperature which can cause it to shatter into fragments. -
Page 32: Cleaning The Oven's Baking Chamber
9.3. Cleaning the oven’s baking chamber Use a soft damp sponge to clean the stainless steel or aluminium plate baking chamber, if necessary with a light, non abrasive detergent, being careful that it does not splash onto any refractory surfaces. If there are substantial deposit of grease or fat, remove them carefully beforehand with a spatula. -
Page 33: Maintenance
10. MAINTENANCE WARNING: These use and maintenance instructions are intended only for staff which is qualified for the installation maintenance electrical equipment. Maintenance by other person may cause damage to the equipment, person, animals or things. In the majority of cases it is necessary to remove the fixed guards in order to carry out repairs and checks. -
Page 34: Electrical Diagram
The light bulb should be replaced with one of equal power (75W E27). Remount the light door being careful the wires are in the right position. 10.2. Electrical diagram Figure 10-3 shows the electrical set up at 400 Vac. Figure 10-4 shows the electrical set up at 230 Vac. -
Page 35: Application Of New Label
10.3.3. Application of new label Remove the old label from the plate at the back of the equipment, clean the area with a cloth dampened with petrol and attach the new label. 10.4. Exploded views and spare parts list Please contact us if more complex work has to be done or if there are broken parts. - Page 36 Figure 10-1 Exploded view...
- Page 37 Figure 10-2-Exploded view of electrical parts...
- Page 38 Figure 10-3. Electrical diagram (400V)
- Page 39 Figure 10-4. Electrical diagram (230V)
- Page 40 N° Description Codes POLIS POLIS POLIS POLIS MC18 MC18 MC18 MC18 GLASS RESTRAINING FRAME CARP0110 CARP0111 CARP0110 CARP0111 GLASS SEAL GUAR0010 GUAR0010 GUAR0010 GUAR0010 LEFT HINGE SUPP0206 SUPP0206 SUPP0206 SUPP0206 BUSH BOCC0006 BOCC0006 BOCC0006 BOCC0006 DOOR PORT0162 PORT0164 PORT0162 PORT0164 RIGHT HINGE SUPP0207 SUPP0207 SUPP0207...
- Page 41 N° Description Codes POLIS POLIS POLIS POLIS MC28 MC28 MC28 MC28 GLASS RESTRAINING FRAME CARP0110 CARP0111 CARP0110 CARP0111 GLASS SEAL GUAR0010 GUAR0010 GUAR0010 GUAR0010 LEFT HINGE SUPP6013 SUPP6013 SUPP6013 SUPP6013 BUSH BOCC0006 BOCC0006 BOCC0006 BOCC0006 DOOR PORT6035 PORT6036 PORT6035 PORT6036 RIGHT HINGE SUPP6014 SUPP6014 SUPP6014...
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Page 42: Decommissioning And Demolition
11. DECOMMISSIONING AND DEMOLITION Before proceeding with the decommissioning disconnect the electrical supplies to the equipment and any other connections there may be and then move the modules using suitable means such as: forklift trucks, hoists, etc... keeping in mind the position of the centres of gravity (see table 5.1) indicated in the chapter INSTALLATION (5).
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