PSI Woodworking Products PKFLYRXX Quick Start Manual

#PKFLYRXX #PKFLYFXX
Fly Fishing Rollerball & Fountain Pen Kits

Kit Features:

• Playful design elements recall this favorite pastime
• Magnetic, postable cap with Fly Rod Clip
• Easy to Turn with Straight Tube
• Minimal Parts--easy to assemble
• Available in multiple finishes
• Overall Length: 5-3/4'
• USES REFILL: #PK10-RPR (rollerball) or PK10-FPR (fountain)

Required Accessories:

• 7mm Pen Mandrel
• Drill Bits: #PK-125MMSG & #PK-105MMSG for Plastic
or #PKPLI-DB & PK105MM for wood
• Bushing Set (3 pc): #PKFLYRBU
• Barrel Trimming set: PKTRIM7 & PKMAJJRBTS
or PKTRIMSET with Sanding disc
• Live Tailstock or Mandrel Saver
• 2 part Epoxy or Thick CA (Cyanoacrylate) Glue
• Pen Blank Minimum Size: 3/4" x 3/4" x 4-1/16"
Magnetic Band
Roller Tip (R)
Fountain Nib (F)

Preparing the Blank:

• Cut blanks to the length of the tube, adding 1/16" for squaring off.
• Drill 12.5mm hole lengthwise through shorter blank and 10.5mm hole lengthwise through longer blank.
• Spread glue over tubes, insert the tubes into the blanks with a twisting motion to spread the glue evenly inside.
• Center the tube lengthwise inside the blank.
• When the glue is dry, square the ends of the blank, making sure the trimmed ends are 90º to the tube. Use a 7mm
barrel trimmer with PKMAJJRBTS sleeve set, or a pen blank squaring jig with 12.5mm & 10.5mm sleeves on a disc
sander. Take the excess material down flush to the ends of the tubes. Do not trim past the end of the tube since this
may interfere with the operation of any mechanisms and assembly. Use a barrel trimmer to clean the inside of the
tube.
DIAGRAM A / PARTS LAYOUT
Upper Tube
Cap Insert
1.204"
Lower Tube
Coupler
Rollerball Refill (R)
Fountain Pump (F)
Clip
Coupler
2.60"
PSI Woodworking Products
Upper Cap
Lower End Cap
Spring (R)
Fountain Cartridge (F)