PSI Woodworking Products PKFUNSET Instructions

Instructions for Desk Pen and Funnel Kit PKFUNSET (set) PKFUNPEN (pen only)
Set Features
• Attractive design 2 pc. desk set
• Extra long desk pen
• Swivel tilted pen funnel
• Matched wood on desk pen, funnel,
and funnel stand
• Uses "Cross" style, long-lasting refill
• Overall length:
Pen: 6"
Funnel with Base: 3 1/2" high
Diagram A- Pen Parts
Refill
Cap
Lower Tube
Diagram B- Funnel Parts
Swivel Base & Extension
Preparing Pen Blank for Turning
1. Cut the 1/2" to 5/8" square blanks to the length of the brass tubes (add 1/16" for squaring off).
2. Drill a 7mm center hole lengthwise through each blank.
3. Spread glue over the tubes and insert each tube into the proper blank using a twisting motion which spreads the glue evenly inside the blank.
4. Center each tube lengthwise in the blank.
5. When the glue dries, square the ends of the blanks. Use a 7mm barrel trimmer to trim the wood flush with the brass tubes.
Preparing Funnel Blank for Turning
1. Cut the 5/8" square blank to the length of the brass tube (add 1/16" for squaring off).
2. Drill a 10mm center hole lengthwise through the blank.
3. Spread glue over the tube and insert it into the blank using a twisting motion which spreads the glue evenly inside the blank.
4. Center the tube lengthwise in the blank.
5. When the glue dries, square the end of the blank. Use a 10mm barrel trimmer to trim the wood flush with the brass tube.
Diagram C Turning the Pen Blanks
7mm Spacer Bushing
Larger Diameter Bushing
Turning the Pen Blank
Place 2-3, 7mm bushings on the mandrel. Place the lower blank onto the mandrel, follow with a 7mm bushing, and then the upper blank. Follow with an
additional 7mm bushing to fill the space to the threads. Hand-tighten the threaded lock nut.
Bring the tailstock snug with the mandrel. DO NOT OVERTIGHTEN – it may damage the mandrel shaft. Lock into place. Tighten the lock nut to pre-
vent the blanks from spinning. Turn the wood down flush with the bushings, using turning tools and abrasives. Finish the barrels with your choice of
polish and wax.
Mounting Screw
(Shorter) Upper Wood Blank
Required Accessories
• 7mm long mandrel
• 7mm drill bit for pen (PK7MM)
• 10mm drill bit for funnel (PK10-10)
• 7mm barrel trimmer for pen
• 10mm barrel trimmer for funnel (PKTRIMKIT)
• 7mm bushings for pen (PKM-BUSH3)
• 10mm bushings for funnel (PKPAR10-BU2) (Use only 2 of 3 in set.)
• 1-3/8" Forstner Bit (FB138)
• 1-3/8" Expanding Collet Chuck (CXC)
• Drill Bits: 5/32" dia. & 5/16" dia.
• 2-part epoxy glue or insta cure glue (PKGLUE2 or PKGLUE9)
Band
Pen Mechanism
Tip Protector
(Longer) Lower Wood Blank
Center Bushing
Upper Tube
Funnel Tube
7mm Spacer Bushing
Smaller Diameter Bushing
Tip
Live Center
Mandrel
Lock Nut