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GE ZHU30RBM Manual

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GE Induction Cooktops
g
g
imagination at work
GE Induction Cooktops (2/6/08)
2008
GE imagination at work
GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE
GE Consumer & Industrial Training Team
Copyright 2008 General Electric Company
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  • Page 1 GE Induction Cooktops imagination at work GE Induction Cooktops (2/6/08) 2008 GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE GE Consumer & Industrial Training Team Copyright 2008 General Electric Company...
  • Page 2 Control Stored Energy Step 3 Step 6 Isolate the Appliance Verify Isolation Isolate the Appliance Verify Isolation GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 3 L1 to L2 = 0 Vac L1 to chassis ground = 0 Vac L2 to chassis ground = 0 Vac GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 4 Resistant Glove Safety Glasses must be compliant with Safety Glasses must be compliant with ANSI Z87.1-2003 ANSI Z87.1-2003 GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 5 • PHP960DM Profile 36” 36” Black Black • ZHU36RSM 36” • PHP960SM Profile 36” Monogram Stainless Stainless Steel Steel GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 6 M = 2007 BB = Black on width Steel Black 930 = 36" SS = Stainless width Steel GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 7 M = 2007 1 = 1st Black 36 = Digital Steel version SS = Stainless 36" Steel width GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...

  • Page 8: Product Overview

    • 7” - 2500W • Curved Front • 7” - 2500W • Below Cooktop Venting • 6” - 1800W GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 9 7” - 2500W • Curved Front • 7” - 2500W • Below Cooktop Venting • 6” - 1800W GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 10 Mini Manual & Model/Serial Tag Location Cooling Fan Vent Mini-Manual location Nomenclature Tag (Model & Serial) GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 11 (18k BTU). • Efficient – input energy heats food, not kitchen – Induction 83%, Radiant 72%, Gas 38%. GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 12 Induction Cooking – How It Works 1. Electronics power a coil under the cooktop that produces a high- frequency electromagnetic field GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 13 2. The EM field interacts with ferrous metal cookware & sets up a circulating electric current, which generates heat. GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 14 Induction Cooking – How It Works 3. The heat generated in the cookware is transferred to the cookware contents. GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 15 As soon as the pan is removed from the element, or the element is turned off, heat generation stops. GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 16 As soon as the cookware is removed from the element, or the element is turned off, heat generation stops. GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 17 – to reduce losses at high frequency. • Ferrite Cores to reduce air gap losses. GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 18 Radiant – burner center/edge temperature Induction Middle Induction Edge Radiant Middle Radiant Edge Induction – element center/edge temperature Time (minutes) GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...

  • Page 19: Induction Cooking

    There are no health risks associated with use of this cook top. The RF field from an induction cooker dissipates to almost nothing at a distance of about one foot. GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 20 • Surface Temperatures: Cooktop remains cool Induction – A “game changing” technology for cooking with many features valued by consumers GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 21 • Stainless that is not magnetic. Just because cookware is made of stainless steel does not make it "induction ready". • Any non-metallic, non-ferrous cookware. GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 22 • To test cookware - use a magnet if a magnet clings to the base of the cookware it is induction ready. • Consumer can use a refrigerator magnet to verify. GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...

  • Page 23: Basic Modes Of Operation

    No functions available until the unlocked sequence is done (press & hold the control lock pad for 5 seconds to lock & unlock cooktop). GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...

  • Page 24: Basic Operation

    Increase Temp Decrease Temp Press here to turn on GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...

  • Page 25: Cookware Noise

    Pans that completely cover the element will produce less noise. A low humming noise is normal particularly on high settings. GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 26 Induction Cooking GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 27 Ceramic Glass Induction Coil Aluminum Mounting Plate Thermal Insulation Touch Control Board Burner Box Induction Electronics Module GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...

  • Page 28: Flow Chart

    Flow Chart Touch Board nputs Generator Board Filter Board Generator Board Outputs Processing Outputs Element Element GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 29 30” Models - Element Operation • Right generator board • Left generator board controls right 2 controls left 2 elements. elements. GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 30 36” Models - Element Operation GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 31 • Main filter • Left side board filter board controls controls the center & right left 2 elements. elements. GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 32 GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 33 • Remove only these series of screws on all sides to remove glass top for element & touch board testing. GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 34 Glass Top Removed GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 35 • Sensor should read 1KΩ at room temp (+or-10%). • Sensor & coil replaced as a complete assembly. GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 36 Induction Element Top Insulation Induction coil GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 37 Element & Sensor Wiring Access • Flip up insulation to access the element terminals & sensor disconnect. GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 38 Connections meter check resistance 1kΩ at room value of less than 1 ohm temperature GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 39 Induction Element Testing Sensor (RTD) (Resistance Temperature Detector) 1KΩ 1K Ohm at room temp GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...

  • Page 40: Element Testing

    Element Testing < 1Ω < 1 Ohm GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 41 Bottom of Induction Element Ferrous spacers Non-magnetic GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 42 • Aluminum plate needs to be removed for replacement of the generator & filter boards. GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 43 GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 44 • Aluminum plate screws also located under elements. • Disconnect & remove touch (HMI) board before removing aluminum plate. GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 45 • Remember to remove all screws under elements to remove aluminum plate. • Make sure to reinstall every screw that was removed. GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 46 Aluminum Plate Removal GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 47 Touch Board HMI (Human to Machine Interface) Logic connection to filter board Capacitance Foam GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 48 • Make sure all springs are in place for precise touch sensitivity between the HMI board & the glass cooktop. GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 49 Touch Board (HMI) Logic Connection GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 50 Filter Board 12VDC Fan Left Generator Board Right Generator Board • Glass top, elements, & aluminum plate removed. GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 51 Filter Board Supplies L1 & L2 to Generator Board Filter Board GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 52 Main Filter Board Generator Board Right Generator Center Board Generator Board • Glass top, elements, & aluminum plate removed. GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...

  • Page 53: Operating Characteristics

    36” cooktops have a single generator board for the 11” unit & is not affected by another burner. GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 54 Non-Replaceable Fuse Heat Sink Thermal Cut Outs If fuse is open replace both filter & generator board. GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 55 & L2 from filter board Element Connections LIN Bus from filter Sensor Connections board (need tool to remove). GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 56 • Tool supplied with any part that requires LIN bus removal. • Keep for future use. * Local Interconnect Network GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 57 Relays • As viewed from this angle, grab the connector in this manner to avoid potential damage. GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 58 • Lift up gently to remove (Note: there is a small foam block on back of board). • When replacing make sure alignment pin is lined up correctly with square hole in board. GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 59 Locking Tabs HMI Board Connection Heat Sink Over Temp LIN Bus Thermistor connection L1 & L2 connections GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 60 Generator Board Removal Heat sink Thermal Cut-Out Remove clips from heat sink Remove screws & lift from locking tabs GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 61 • Unplug connector from filter board & release locking tabs as outlined. • Install new fan making sure all tabs are locked in place & reconnect plug. GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 62 GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...

  • Page 63: Troubleshooting And Diagnostics

    • Turn off the power supply for 30 Seconds & reset it to see if this will clear the error failure before attempting to replace any parts. GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...

  • Page 64: Important Installation Requirements

    Important Installation Requirements 30” Cooktop requires 40A breaker 36” Cooktop requires 50A breaker GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...

  • Page 65: Error Codes

    Error Codes • Error codes will blink in window of corresponding element. GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 66 • To recall stored error codes, press the Control Lock & the Timer On/Off pads simultaneously for approximately 10 seconds. GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 67 Error Codes (For 10 seconds) GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 68 Error Codes (For 10 seconds) GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 69 Cooktop Faults GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...
  • Page 70 GE Induction Cooktops (2/6/08) GE imagination at work GE CONFIDENTIAL & PROPREITARY INFORMATION - NOT FOR PUBLIC DISCLOSURE Copyright 2008 General Electric Company...

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