Hitachi 46W500 Training

Dp-3x chassis training
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CONTENTS...
June 2005 (ver n)
HITACHI
http://www.hitachiserviceusa.com
2003 DP-3X Chassis Projection Television Information
Training Materials Prepared by: ALVIE RODGERS C.E.T.
PROJECTION
TELEVISION
Materials Prepared by... Alvie Rodgers C.E.T. (Chamblee, GA.)
2003
MODEL RELEASE
DIGITAL HD READY PTV
Model No
Chassis
46W500
DP33W
51S700
DP36
57S700
DP36
65S700
DP36
51S500
DP37
57S500
DP37
65S500
DP37
57T500
DP37C
65T500
DP37C
57X500
DP37D
65X500
DP37D
1
Includes built in ATSC/QUAM tuner
2
Includes built in DVD Player
3
Includes built in Photo Card Reader
2
1,3
1,3
1,3
3
3
3

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Summary of Contents for Hitachi 46W500

  • Page 1 June 2005 (ver n) Training Materials Prepared by: ALVIE RODGERS C.E.T. HITACHI PROJECTION TELEVISION 2003 MODEL RELEASE DIGITAL HD READY PTV Model No Chassis 46W500 DP33W 51S700 DP36 57S700 DP36 65S700 DP36 51S500 DP37 57S500 DP37 65S500 DP37 57T500 DP37C...
  • Page 2 DP-3X BLANK PAGE “NOTES” BLANK PAGE...
  • Page 3 Materials prepared by June 2005 DP-3X TABLE OF CONTENTS (ver n) Alvie Rodgers C.E.T. TOPICS PAGE SECTION (1) POWER SUPPLY DIAGRAMS: • LEDs (Visual Trouble Shooting) Stand By Power Supply Circuit Diagram Explained ------- 01-01 • LEDs (Visual Trouble Shooting) Stand By Power Supply Circuit Diagram -------------------- 01-02 •...
  • Page 4 Materials prepared by June 2005 DP-3X TABLE OF CONTENTS (ver n) Alvie Rodgers C.E.T. TOPICS PAGE SECTION (4) AUDIO CIRCUIT INFORMATION: • Audio Main Terminal Circuit Diagram Explanation ----------------------------------------------------------- 04-01 • Audio Main Terminal Circuit Diagram --------------------------------------------------------------------------- 04-02 • Main / Sub Audio Selection Circuit Diagram Explanation --------------------------------------------------- 04-03 •...
  • Page 5 Materials prepared by June 2005 DP-3X TABLE OF CONTENTS (ver n) Alvie Rodgers C.E.T. TOPICS PAGE SECTION (8) MISCELLANEOUS INFORMATION: • Signal PWB Drawing --------------------------------------------------------------------------------- 08-01 • Deflection PWB Drawing ---------------------------------------------------------------------------- 08-02 • Power Supply PWB Drawing ----------------------------------------------------------------------- 08-03 • CRT PWBs Drawing ---------------------------------------------------------------------------------- 08-04 •...
  • Page 6 DP-3X BLANK PAGE “NOTES” BLANK PAGE...
  • Page 7 POWER SUPPLY INFORMATION DP-3X CHASSIS INFORMATION SECTION 1...
  • Page 8 DP-3X BLANK PAGE “NOTES” BLANK PAGE...
  • Page 9 DP-3X LED (Visual Trouble Detection) CIRCUIT EXPLANATION STAND BY POWER SUPPLY This explains the LED used for Visual Trouble Shooting Circuit Diagram explanation: (See DP-3X LED (Visual Trouble Detection) Diodes for Stand By Power Supply Diagram for details) 1 GREEN In the DP-3X chassis, there is 1 Green LED in the Stand By power supply.
  • Page 10 DP-3X CHASSIS L.E.D. (Visual Troubleshooting) for the Stand By Power Supply (1 Green L.E.D. for visual trouble sensing observation) PPS5 GREEN U901 L924 L.E.D. SBY + 5V C922 C919 C918 D913 Stand By DC-DC Converter D913 illuminates when the Stand By +5V is available. PAGE 01-02...
  • Page 11 DP-3X LED (Visual Trouble Detection) CIRCUIT EXPLANATION This explains the LEDs used in the Deflection Power Supply used for Visual Trouble Shooting Circuit Dia- gram explanation: (See DP-3X LED (Visual Troubleshooting) for the Deflection Power Supply Diagram for details) 5 LEDS, 4 GREEN AND 1 RED In the DP-3X chassis, there are 5 total LEDs that can be used for Visual Trouble shooting.
  • Page 12 DP-3X CHASSIS L.E.D. (Visual Troubleshooting) for the Main Power Supply (5 Total L.E.D. for visual trouble sensing observation, 4 Green and 1 Red) GREEN D919 T901 L909 E901 1.59A L.E.D. Right Audio R931 IAA1 C924 Ft. Audio C926 C925 12 Left Audio D956 PPS5 L910...
  • Page 13 DP-3X POWER SUPPLY SHUT DOWN EXPLANATION GENERIC SHUT DOWN CIRCUITS EXPLAINED: The following circuits are commonly used in Hitachi product and relate to the drawing on page 01-10: SW +115V EXCESSIVE CURRENT DETECTION R944 0.39 (See Figure 1) SW+115V One very common circuit used in many Hitachi tele-...
  • Page 14 DP-3X POWER SUPPLY SHUT DOWN EXPLANATION VOLTAGE LOSS or SHORT DETECTION (See Figure 4) One circuit used is the Voltage Loss Detection cir- Any Positive cuit. This is a very simple circuit that detects a loss B+ Supply of a particular power supply and supplies a Pull- Voltage Down path for the base of a PNP transistor.
  • Page 15 DP-3X POWER SUPPLY SHUT DOWN EXPLANATION The next explanation discusses the Cold Ground side shut down circuit operation. This explains the Power Supply Shut Down Circuit Diagram: See DP-3X Power Supply Shut Down Diagram for details Use this explanation and Diagram in conjunction with the following diagrams; DP-3X Deflection Protect Power Supply Shut Down Circuit Diagram and DP-3X PROT_CPT and PROT_SW Shut Down Circuit Diagram.
  • Page 16 DP-3X POWER SUPPLY SHUT DOWN EXPLANATION COLD GROUND SIDE SHUT DOWN SENSING CIRCUITS. (AC must be removed to recover). Looking at the base of Q904 the shut down events are triggered by the following. SHUT DOWN CIRCUITS: There are a total of 23 individual Shutdown inputs to the Relay Inhibit transistor Q904. Many of these are discrete circuits and will be described later.
  • Page 17 DP-3X POWER SUPPLY SHUT DOWN EXPLANATION On the Power PWB • SW –7V Voltage Loss Detection Monitored by D949 and routed through D950. In this circuit, if the SW –7V is lost, the positive +6.3V will forward bias D949 and it will fire causing shut down. •...
  • Page 18 DP-3X MAIN POWER SUPPLY SHUT DOWN DIAGRAM R958 D938 SW +35V SW +10V SW +6.3V R959 D939 SW +10V R960 D940 R957 SHORT SW +5.5V DETECTION R961 D942 D941 +220V D935 D936 D934 R962 D943 PPS4 SW +6.3V D945 D944 R954 C951 Prot_SW...
  • Page 19 DP-3X DEFLECTION PROTECT POWER SUPPLY SHUTDOWN DIAGRAM Any fluctuations in High Voltage will also be reflected by the 50P output P/P. By monitoring the 50P (50 Pulse) rises in High Voltage will be sensed. If High Voltage climbs too high, DH15 will fire and trigger a shut down event.
  • Page 20 DP-3X PROT_CPT and PROT_SW SHUT DOWN DIAGRAM PROT_CPT SHUT DOWN DIAGRAM GREEN RED CRT PWB SIGNAL SIGNAL POWER PDC1 RE35 RGB Drives 2.2 Ohm +220V VM Circuit ERG1 PPS4 PPS4 Active QE08 RE34 PROT CE10 RE31 PROT PROT PROT PROT RE29 PROT_SW SHUT DOWN DIAGRAM BLUE...
  • Page 21 DP-3X SW +115V POWER SUPPLY REGULATION EXPLANATION Hi-Voltage Power Supply Circuit Diagram explanation: (See Power Supply SW+115V Regulation Circuit Diagram for details) THIS POWER SUPPLY RUNS ONLY WHEN THE SET IS TURNED ON: TURNING ON THE SW +115V POWER SUPPLY: When the Set is turned on, the Microprocessor I001 Outputs a Power On/Off 1 high command via pin 59.
  • Page 22 DP-3X CHASSIS POWER SUPPLY SW +115V REGULATION High Voltage Power Supply SW + 115V T901 R940 7.5P/P R913 D927 C946 R941 Start Up 1 of 3 D907 R906 R907 From Relay S901 D908 23.3V I903 12.1V 23.3V Q901 13.6V R942 Osc B+ C911 R918...
  • Page 23 MICROPROCESSOR INFORMATION DP-3X CHASSIS INFORMATION SECTION 2...
  • Page 24 DP-3X BLANK PAGE “NOTES” BLANK PAGE...
  • Page 25 DP-3X MICROPROCESSOR DATA COMMUNICATIONS CIRCUIT EXPLANATION Microprocessor Data Communications circuit diagram. (See DP-3X Microprocessor Data Communications Circuit Diagram for Details) The Microprocessor must keep in communication with the Chassis to maintain control over the individual cir- cuits. Some of the circuits must return information as well so the Microprocessor will know how to respond to different request.
  • Page 26 DP-3X MICROPROCESSOR DATA COMMUNICATIONS CIRCUIT EXPLANATION U301 Main Tuner (with MTS outputs). The Microprocessor controls the Main Tuner by SDA2 (Data) and SCL2 (Clock) I C communication lines. SCL2 and SDA2 lines for the Main Tuner are output from the Microprocessor at pins (31 SDA2 and 28 SCL2) respectively.
  • Page 27 DP-3X MICROPROCESSOR DATA COMMUNICATIONS CIRCUIT EXPLANATION I501 Rainforest (Video/Chroma Processor) The Video Processing IC (Rainforest) is responsible for controlling video/chroma processing before the signal is made available to the CRTs. Some of the emphasis circuits are controlled by the customer’s menu. As well as some of them being controlled by AI, (Artificial Intelligence).
  • Page 28 DP-3X MICROPROCESSOR DATA COMMUNICATIONS CIRCUIT EXPLANATION IY04 Main Video Chroma Y Pr/Pb Switch IC This IC is responsible for selecting the Main picture source. It will be either Composite NTSC Y and C or com- ponent Y Pr/Pb or Y Cr/Cb dependant upon the customer’s selection. •...
  • Page 29 DP-3X Chassis Microprocessor Data Communications PST2 SDA3 Terminal PWB SDA3 IY01 SCL3 3D-Y/C SCL3 SDA1 SDA1 SDA1 IV01 Main/PinP A/V Select SCL1 SCL1 IOO1 IV03 IY04 Main IY03 Sub SCL1 IV11 IA01 Y Pr/Pb Video/Chroma Video/Chroma Micro SELECTOR Y Pr/Pb SW Y Pr/Pb SW Audio Control I501...
  • Page 30 DP-3X AUDIO VIDEO MUTE CIRCUIT EXPLANATION (See DP-3X Series Chassis Audio Video Mute Circuit Diagram for details) There are times in which the main picture and audio must be muted. This can be because of changing channels where the noise between stations is unacceptable, same thing for Auto Programming channels. When the deflec- tion circuit malfunctions, etc…...
  • Page 31 DP-3X AUDIO VIDEO MUTE CIRCUIT EXPLANATION FRONT AUDIO OUT HARD MUTE PATH: • The high from Q527 is routed to DA06 the through the PPS4 connector pin 4. The high continues to the base of QAA2. When this transistor turns on, it supplies a Lo to pin 11 of IAA1 and hard mutes the Au- dio Out.
  • Page 32 DP-3X Series Chassis AUDIO and VIDEO MUTE Circuit NOTE: V MUTE 1 becomes V MUTE 2 on Signal PWB 2 & 3 FC H Blk FC V Blk Then V MUTE 1 again on CRT PWB Q523 Q522 D406 V MUTE R564 D503 I501...
  • Page 33 DP-3X MICROPROCESSOR NTSC SYNC INPUT CIRCUIT EXPLANATION NTSC SYNC CIRCUIT DIAGRAM. (See NTSC Sync Circuit Diagram for Details) The Microprocessor I001 must have Sync inputs from the Chassis to Lock it’s generation of OSD, Closed Cap- tion, Customer’s Menu, Service Menu, etc….. The Chassis feeds back this information in the form of Blanking pulses and Sync from the Video.
  • Page 34 DP-3X SERIES CHASSIS MICROPROCESSOR NTSC SYNC INPUT CIRCUIT DIAGRAM PST1 I008 IV01 U301 Main Tuner QV13 Q012 Q005 Main Main Y Q010 Q009 U302 Sub Tuner /Video DM Y Q008 Q007 UD2002 480i QV18 Q004 Q014 Digital Module Sub Y Q006 DM C /Video...
  • Page 35 VIDEO INFORMATION DP-3X CHASSIS INFORMATION SECTION 3...
  • Page 36 DP-3X BLANK PAGE “NOTES” BLANK PAGE...
  • Page 37 DP-3X CHASSIS VIDEO SIGNAL PATH NTSC EXPLANATION (See Video Signal Path-NTSC Diagram for details) It’s important to note that this Chassis horizontal deflection operates at 33.75Khz at all times. Even though this is more than twice as fast as NTSC, the set will still display NTSC video with no problem. This is accomplished by the Flex Converter. The Flex Converter will manipulate any input, be it NTSC, Component 480i, 480P, 720P to the appropriate Horizontal Fre- quency rate of 33.75Khz.
  • Page 38 DP-3X CHASSIS VIDEO SIGNAL PATH NTSC EXPLANATION (Continued from page 03-01) MONITOR OUT FROM IV01: Composite video is output pin 41. S-Out Y pin 39, S-Out C pin 37. COMPOSITE VIDEO PATH: When a composite input is selected, it must be broken down into it respective parts, Y and C. This is accomplished for the Main video by the 3D Y/C and for the PinP (Sub) picture by the 2-Line Comb filter.
  • Page 39 DP-3X CHASSIS VIDEO SIGNAL PATH - NTSC SEE DVI and DVD SIGNAL PATH DIAGRAM for DVI and DVD FLOW SIGNAL PWB PST1 QV23 QV24 TERMINAL PWB U301 Main Tuner V Out 1 V In IV02 QV28 QV26 QV25 U302 Sub Tuner 2Line Y/C For PinP Only Y Out...
  • Page 40 DP-3X CHASSIS COMPONENT EXPLANATION See the DP-3X Chassis Component Video Signal Path for details. Also see Video Signal Path (NTSC) Circuit Diagram for details about NTSC It’s important to note that this Chassis horizontal deflection operates at 33.75Khz at all times. Even though this is more than twice as fast as NTSC, the set will still display NTSC video with no problem.
  • Page 41 DP-3X CHASSIS COMPONENT EXPLANATION FROM MAIN COMPONENT VIDEO PATH from IY04: The following describes Main Component outputs from the Video Chroma Y Pr/Pb Switch IY04. • Y pin 24, to QY28, to PST2 connector pin 40, at this point the signal splits; •...
  • Page 42 DP-3X Chassis Component Video Signal Path RAINFOREST IC DP-33W Only DP-36 Only IV03 Selector DP-37, 37C, 37D Only Y/Pb/Pr To CPT PST1 I501 PWBs PHOTO G Q537~40 From From DM HY R Out From DVI Input ATSC PHOTO B Processor PHOTO Player Signal Diagram...
  • Page 43 DP-3X RAINFOREST IC INFORMATION (I501) SCP IN Pin 49 Pin 49 = SCP. Black Peak: 2.2V ~ 2.8V: This input is utilized for establishing the Black Peak stop level used in Black Peak expansion circuit. Here the Black Peak is expanded towards Black to 4.2 ~ 9V CLAMP increase the contrast ratio.
  • Page 44 DP-3X ABL CIRCUIT EXPLANATION (See ABL Circuit Diagram for details) The ABL voltage is generated from the Flyback transformer TH01 ABL pin (3). The ABL pull-up resistors are RH27 and RH28. They receive their pull up voltage from the SW +115V which is the B+ line for Deflection cre- ated in the Power Supply.
  • Page 45 DP-3X Chassis A.B.L. Circuit Diagram Q511 HVcc +9.3V 1080i R528 R529 I501 Micro Y In Rainforest I001 D502 R533 R531 R530 R572 SDA2 SDA2 C511 C512 D501 R532 Signal C514 SCL2 SCL2 C513 R571 DAC2 Black Panel ABL Switch ABL Switch PPD5 LH06 ABL switches QH04~05 slightly reduce the...
  • Page 46 DP-3X COMPONENT SYNC CIRCUIT DIAGRAM EXPLANATION (See Main/Component Sync Separation Signal Path for details) IY04 Main/Chroma Y Pr/Pb Switch: Any Component’s Y signal arrives at pin 6 for the Main Picture. The Y component for NTSC is input at pin 4. IY03 Sub/Chroma Y Pr/Pb Switch: Any Component’s Y signal arrives at pin 6 for the Sub Picture.
  • Page 47 DP-3X MAIN/COMPONENT SYNC CIRCUIT DIAGRAM NTSC Y In IY04 S-In Y In U401 MAIN Video/Chroma FC4 UNIT Y Pr/Pb Switch PST2 Cr/Pr R In PFC1 PFC2 QY31 Cb/Pb B In Main H In Main H Out QY32 D-Sync 2 In Y In Main V In I501 Main V Out...
  • Page 48 Block Diagram of UD2002 ATSC / QAM / IEEE1394 Interface Module Front-End Board Memory Card Board BCM3510 RAM for IF circuit VSB/QAM 256QAM Memory Memory Demodulator Card I/F Card Main Board Memory Card I/F Digital Tuner 64MB ATSC SDRAM CATV TC90A55TB Optical RF IN...
  • Page 49 DP-3X CHASSIS DVI SIGNAL PATH IJ03 10 12 16 21 25 All of these pins PDJ1 are ground SiI907BCQ52 28 33 35 43 45 50 DVI CONN DVIH DJ04 DJ01 HSync DVIH RX2- RX2- DVIV VSync DVIV RX2+ RX2+ QJ03 DVIR GND2/4 DVIR...
  • Page 50 DP-3X BLANK PAGE “NOTES” BLANK PAGE...
  • Page 51 AUDIO INFORMATION DP-3X CHASSIS INFORMATION SECTION 4...
  • Page 52 DP-3X BLANK PAGE “NOTES” BLANK PAGE...
  • Page 53 DP-3X AUDIO (Main-Terminal) CIRCUIT DIAGRAM EXPLANATION (See Audio (Main-Terminal) Signal Path Diagram for details) IV01 AUDIO VIDEO SELECTOR IC: The main Audio path is delivered to the Audio/Video Selector IC IV01 to the following pins; 62 (Left) and 64 (Right): This is the Audio input from the Main Tuner U301. The integrated Tuner has an Internal Audio decoding circuit that outputs Lt (Left Total) from pin 26 and Rt (Right Total) from pin 27.
  • Page 54 DP-3X Chassis Audio (Main-Terminal) Signal Path SIGNAL PWB Q406 SIGNAL PWB JA01 PTV L DP-36, DP-38 Center In Not In DP-33W DP-38D Only Q405 PTV R UD2003 IA51 Not In DP-33W ATSC Tuner DM R PST2 Digital FRONT SPEAKER OFF PMS2 DM L Tuner Audio...
  • Page 55 DP-3X MAIN / SUB AUDIO SELECT CIRCUIT DIAGRAM EXPLANATION (See Main/Sub Audio Select Circuit Diagram for details) I301 responsibility is to route either the Main Tuner’s Audio or the Sub Tuner’s Audio to the Selector IC, IV01. This is possible while in the Split Screen mode for PinP. By pressing the Swap button in this mode, the audio is switched between Main and PinP Audio.
  • Page 56 DP-3X MAIN / SUB AUDIO SELECT CIRCUIT DIAGRAM I301 PST2 C099 TV Main R TV R U301 C098 Main Tuner TV Main L IV01 A/V Select TV L Q050 Mono U302 Sub Tuner C086 Pins 10 and 11 High = Main Tuner. Pins 10 and 11 Low = Sub (PinP) Tuner.
  • Page 57 DEFLECTION INFORMATION DP-3X CHASSIS INFORMATION SECTION 5...
  • Page 58 DP-3X BLANK PAGE “NOTES” BLANK PAGE...
  • Page 59 DP-3X HORIZONTAL DRIVE CIRCUIT EXPLANATION HORIZONTAL DRIVE CIRCUIT DIAGRAM DESCRIPTION: (Use the Horizontal Drive Circuit Diagram for details) CIRCUIT DESCRIPTION When B+ arrives at the Rainforest IC I501 pin (45), horizontal drive is output from pin (37). The drive signal is routed through the connector PPS3, PPD3 pin 6 to the Horizontal Driver Transistor Q709.
  • Page 60 Fig 1 GENERAL INFORMATION: The DP-3X deflection circuit differs from analog Hitachi projection televisions. It utilizes in a sense, two hori- zontal output circuits. One for Deflection and one for High Voltage. This allows for better deflection stabilization and is not influenced by fluctuations of the High Voltage circuit which may cause unacceptable breathing and side pulling of the deflection.
  • Page 61 DP-3X SERIES CHASSIS HORIZONTAL DRIVE CIRCUIT Power H. Def. Yoke R To Micro. for OSD, Auto Prog, SD, AFC, Supply SW +9.3V H. Def. Yoke G I501 PPS3 PPD3 H. Def. Yoke B Osc. HVCO FBP In X501 H.Blk. To Dynamic Focus QF01 HD In H Sync I503...
  • Page 62 DP-3X IH01 HIGH VOLTAGE DRIVER IC WAVEFORM AND VOLTAGES IH01 NORMAL OPERATION: Pin 1 = 6.80V with Color Bar, Varies with Brightness levels. Pin 2 = 11.72V Pin 3 = 0.59V Pin 4 = 2.47V Pin 5 = 1.60V Pin 6 = 10.58V Pin 7 = 0.0V POUT UVLO...
  • Page 63 DP-3X SWEEP LOSS DETECTION CIRCUIT EXPLANATION (See Sweep Loss Detection Circuit for details) The key component in the Sweep Loss Detection circuit is QN02. This transistor is normally biased off by the pull up resistor RN18. When the base becomes 0.6V below the emitter, it will be turned on, causing the SW +10V to be applied to two different circuits, the Spot circuit and the High Voltage Drive circuit.
  • Page 64 DP-3X SWEEP LOSS DETECTION CIRCUIT SW+10V DN13 RN09 RN12 RN11 CN06 Vertical Blanking DN08 QN05 From Pin 11 I601 QN04 RN13 RN18 CN03 V. Blk. DN06 CN04 RN14 DN07 24V P/P RN02 QN02 CN02 RN03 DN03 High Voltage RN10 Driver IC DN02 Horizontal Blanking RN06...
  • Page 65 DP-3X VERTICAL OUTPUT CIRCUIT EXPLANATION (See the Vertical Output Circuit for details) I601 B+: The Vertical Output IC I601 requires SW+28V to operated. This voltage is supplied from the Power Supply. The output for the SW+28V pulse is from pin 15 of T901. This power supply is protected by E904, rectified by D922, filtered by C933, L918, C934 and output from the PPD5 connector pin 1 and 2.
  • Page 66 DP-3X CHASSIS VERTICAL OUTPUT CIRCUIT DIAGRAM To Conv. Circuit Protect_Def Power To Micro. for OSD Positioning Supply PWB R626 Main PPS3 I501 PPD3 PPS3 Y Direct V. Def. Yoke B R632 Q604 D608 HVcc 9.3 V V.Blk. HVCO Osc. R627 R631 C610 V Drive...
  • Page 67 DP-3X SIDE PINCUSHION CIRCUIT EXPLANATION (See the Side Pincushion Circuit Diagram for details) Due to the nature of deflection, the sides of the picture has a tendencies to pull in similar to an hour glass. The Side pincushion circuit is responsible for manipulating deflection to compensate. This is accomplished by super imposing a vertical parabolic waveform on the DC voltage utilized for Horizontal Size.
  • Page 68 DP-3X SIDE PINCUSHION CIRCUIT DIAGRAM SW +115V SW +9V R706 R707 V Parabolic Q701 C701 R709 C702 R742 SW+11V R708 C722 R721 R710 D701 R712 4.39V 5.17V 5.14V R701 8.96V Q703 R711 I701 H Size D714 R702 R747 R704 R713 D713 R703 Sensor Initialize = Hi...
  • Page 69 DIGITAL CONVERGENCE INFORMATION DP-3X CHASSIS INFORMATION SECTION 6...
  • Page 70 DP-3X BLANK PAGE “NOTES” BLANK PAGE...
  • Page 71 DP-3X DIGITAL CONVERGENCE INTERFACE CIRCUIT EXPLANATION See Digital Convergence Interconnection Circuit Diagram for details. The Digital Convergence circuit is responsible for maintaining proper convergence of all three colors being pro- duced by the CRTs. Many different abnormalities can be quickly corrected by running Magic Focus. The Digital convergence Interconnect Diagram depicts how the Digital Convergence Circuit is interfaced with the rest of the Projection’s circuits.
  • Page 72 DP-3X DIGITAL CONVERGENCE INTERFACE CIRCUIT EXPLANATION data represents a specific correction signal for that specific location. When the Service Technician makes any adjustment, the new information must be stored in memory, EEPROM. The EEPROM only stores the 117 differ- ent adjustment points data, the SRAM interpolates to come up the additional 139 adjustment points for a total of 256 per color.
  • Page 73 DP-3X DIGITAL CONVERGENCE INTERFACE CIRCUIT EXPLANATION EXPLANATION OF THE DIGITAL CONVERGENCE INTERCONNECT DIAGRAM: INFRARED RECEIVER: During normal operations, the IR receiver directs it signal to the Main Microprocessor where it interprets the in- coming signal and performs a predefined set of operations. However, when the Service Only Switch is pressed, the Main Microprocessor ignores remote control commands.
  • Page 74 DP-3X DIGITAL CONVERGENCE INTERFACE CIRCUIT EXPLANATION MICROPROCESSOR: The Microprocessor is only involved in the Digital Convergence circuit related to disabling IR (Infrared Remote Control Signals). When the DCU is put into the Digital Convergence Adjustment Mode (DCAM) or Magic Fo- cus, the Microprocessor ignores IR pulses.
  • Page 75 DP-3X CHASSIS "DIGITAL CONVERGENCE" INTERCONNECTION CIRCUIT DIAGRAM Signal PWB 3 of 3 Rainforest I001 I501 MAG SW In Q517 Magic Sw In OSD B Q545 Q546 Q548 OSD B OSD B Digicon Q516 OSD G OSD G I010 OSD G Q515 OSD R Q541...
  • Page 76 CORRECTION BUTTONS SELECT Must be in VCR Mode VID 3 CENTERING CALCULATE SURF FREEZE RASTER POSITION INITIALIZE PIP ACCESS SWAP DAY/NIGHT PIP-MODE PIP MODE + SURF READ OLD ROM DATA WRITE TO PRESS (2X) PRESS (2X) HITACHI CLU-5728TSI PAGE 06-06...
  • Page 77 DP-33W REMOTE CONTROL CLU-5727TSI (P/N HL01825) 46W500 POWER SOURCE WIZARD CURSOR UP CURSOR DOWN CURSOR LEFT CURSOR RIGHT RED (7 X 5) RASTER PHASE SLEEP INFO GREEN (3 X 3) BLUE (13X9) CROSSHATCH VIDEO REMOVE COLOR CORRECTION BUTTONS SELECT Must be in VCR Mode...
  • Page 78 CORRECTION BUTTONS SELECT Must be in VCR Mode VID 3 CENTERING CALCULATE SURF FREEZE RASTER POSITION INITIALIZE PIP ACCESS SWAP DAY/NIGHT PIP-MODE PIP MODE + SURF READ OLD ROM DATA WRITE TO PRESS (2X) PRESS (2X) HITACHI CLU-5725TSI PAGE 06-08...
  • Page 79 NOTE: Aspect may not be correct but dimensions are correct. DIGITAL CONVERGENCE OVERLAY DIMENSIONS 46W500 DP-33W Chassis OVERLAY DIMENSIONS NORMAL MODE 1018 H. SIZE 18.2 81.8 81.8 81.8 81.8 81.8 81.8 81.8 81.8 81.8 81.8 18.2 27.5 37.0 74.0 74.0 74.0...
  • Page 80 NOTE: Aspect may not be correct but dimensions are correct. DIGITAL CONVERGENCE OVERLAY DIMENSIONS 51S500 DP-37 Chassis OVERLAY DIMENSIONS NORMAL MODE 1129 H. SIZE 19.7 90.8 90.8 90.8 90.8 90.8 90.8 90.8 90.8 90.8 90.8 19.7 30.5 41.0 82.0 82.0 82.0 82.0 Centering Offset...
  • Page 81 NOTE: Aspect may not be correct but dimensions are correct. DIGITAL CONVERGENCE OVERLAY DIMENSIONS 57S500 DP-37 / 57T500 DP-37C / 57X500 DP-37D CHASSIS OVERLAY DIMENSIONS NORMAL MODE 1262 H. SIZE 22.0 101.5 101.5 101.5 101.5 101.5 101.5 101.5 101.5 101.5 101.5 22.0 34.1 45.8...
  • Page 82 NOTE: Aspect may not be correct but dimensions are correct. 65S500 DP-37 / 65T500 DP-37C / 65X500 DP-37D CHASSIS OVERLAY DIMENSIONS NORMAL MODE 1439 H. SIZE 25.3 115.7 115.7 115.7 115.7 115.7 115.7 115.7 115.7 115.7 115.7 19.7 38.6 52.1 104.6 104.6 104.6...
  • Page 83 ADJUSTMENT INFORMATION DP-3X CHASSIS INFORMATION SECTION 7...
  • Page 84 DP-3X BLANK PAGE “NOTES” BLANK PAGE...
  • Page 85 DP-3X CHASSIS DCU CROSSHATCH PHASE ADJUSTMENT Adjustment Preparation: adjustment mode). *DCA stands for (Digital Cut Off adjustment should 6) Adjust data value using Convergence Adjustment) • be finished. the keys indicated in the Video Control: Brightness chart, until the data •...
  • Page 86 DP-3X VERTICAL SIZE ADJUSTMENT VERTICAL SIZE: 3) Select GREEN (A/CH) NOTE: Centering magnet 1) Receive an NTSC signal. and press the MENU but- may be moved to facilitate. 2) With Power Off, press the ton to remove Red and Distance is important, not Service Only switch on the Blue.
  • Page 87 DP-3X HORIZONTAL SIZE ADJUSTMENT HORIZONTAL SIZE: NOTE: After entering just Horizontal Size until (Display Mode NORMAL) DCAM, with each press of the size matches the chart • Install the correct Overlay. the Service Only Switch, the below. • Input an NTSC Signal. picture will toggle between 2) Press “Power Off”...
  • Page 88 DP-3X CHASSIS RED AND BLUE RASTER OFFSET ADJUSTMENT INFORMATION: Raster Offset is necessary to conserve Memory allocation. It is very important to remember that the Red is offset Left of Center and Blue is offset Right of center. Please use the following information to accurately offset Red and Blue from center. Also see Overlay Dimensions for further details.
  • Page 89 DP-3X CHASSIS MAGIC FOCUS “CHARACTER SET UP” TABLE 1 DP-37 NOTE: This instruction should be Press the PIP MODE applied when a new DCU is being (MODE in DP-33W) key 2 Parameter Normal replaced. times to write the changed ADJ. DISP data into EEPROM.
  • Page 90 DP-3X CHASSIS MAGIC FOCUS “PATTERN SET UP” 2. Press the 5. Press the Thumb Stick Left and NOTE: This instruction should be applied when a new DCU is PHOTO key on DP-37 or Right buttons to change the Pat- being replaced. AV Net key on DP-37C / D tern Position Data in horizontal DVD key on DP-33W...
  • Page 91 3) READ FROM OLD ROM DATA: 4) In any Hitachi Digital convergence set, the The below adjustments are very critical to the Old ROM data can be re-read to place the complete alignment process and CAN NOT unit into the last saved condition.
  • Page 92 CORRECTION BUTTONS SELECT Must be in VCR Mode VID 3 CENTERING CALCULATE SURF FREEZE RASTER POSITION INITIALIZE PIP ACCESS SWAP DAY/NIGHT PIP-MODE PIP MODE + SURF READ OLD ROM DATA WRITE TO PRESS (2X) PRESS (2X) HITACHI CLU-5728TSI PAGE 07-08...
  • Page 93 DP-33W REMOTE CONTROL CLU-5727TSI (P/N HL01825) 46W500 POWER SOURCE WIZARD CURSOR UP CURSOR DOWN CURSOR LEFT CURSOR RIGHT RED (7 X 5) RASTER PHASE SLEEP INFO GREEN (3 X 3) BLUE (13X9) CROSSHATCH VIDEO REMOVE COLOR CORRECTION BUTTONS SELECT Must be in VCR Mode...
  • Page 94 CORRECTION BUTTONS SELECT Must be in VCR Mode VID 3 CENTERING CALCULATE SURF FREEZE RASTER POSITION INITIALIZE PIP ACCESS SWAP DAY/NIGHT PIP-MODE PIP MODE + SURF READ OLD ROM DATA WRITE TO PRESS (2X) PRESS (2X) HITACHI CLU-5725TSI PAGE 07-10...
  • Page 95 CONVERGENCE USING OUTSIDE SIGNAL SOURCE By superimposing the digital cross hatch on the main picture or the adjustment point on the main picture, ad- justments can be made that are more specific to errors seen while observing the main picture instead of only the cross hatch pattern.
  • Page 96 MAGIC FOCUS ERROR CODES FOR THE DP-3X CHASSIS CONVERGENCE ERRORS: If an error message or code appears while performing MAGIC FOCUS or initialize (PIP MODE and SURF in Digital Convergence Adjustment Mode, follow this confirmation and repair method. 1) Turn on Power and receive any signal. 2) Press the Service Only Switch on the Deflection / Convergence Output PWB.
  • Page 97 DP-3X MAGNETS Adjustment Points FRONT GREEN BLUE (1) Centering magnet RED (2) Centering magnet GREEN (3) Centering magnet BLUE (4) Beam Form Magnets (5) Beam Alignment magnets (6) Focus Block Assembly Red, Green & Blue Focus Controls Also: Screen Controls for Red, Green & Blue (7) RED Yoke (8) GREEN Yoke (9) BLUE Yoke...
  • Page 98 DP-3X BLANK PAGE “NOTES” BLANK PAGE...
  • Page 99 MISCELLANEOUS INFORMATION DP-3X CHASSIS INFORMATION SECTION 8...
  • Page 100 DP-3X BLANK PAGE “NOTES” BLANK PAGE...
  • Page 101 DP-3X CHASSIS SIGNAL PWB PJIG PRST PFSH1 PFSH2 PAS1 EH7P PH2P EH13P PH10P EH2P EH10P VH12P PH12P Tuner I501 I001 U302 TERMINAL FLEX CONTROL Main Tuner (PIP) U401 DIGITAL MODULE U301 (DP-36/38/38D) REAR VIEW PAGE 08-01...
  • Page 102 DP-3X CHASSIS DEFLECTION PWB CONVERGENCE V Size Adj SERVICE SWITCH H Size Adj SK01 PPD1 PADJ R711 R607 IK01 I601 QK01 PPD2 DIGITAL CONVERGENCE PDF1 UNIT UKDG PPD3 PDS1 QF01 PPD6 Q777 D708 IK04 T702 RH17 HV ADJ GREEN DO NOT TH01 ADJ.
  • Page 103 DP-3X CHASSIS POWER SUPPLY PWB EAG1 Audio Gnd IAA1 D954 +/- 28V (Green) D956 D955 Audio SW+5.5V (Green) (Green) D932 (Green) E907 D913 Sby +5V E901 (Green) Audio E905 B+ Reg E904 +28V E902 E905 -28V I902 E903 U901 +220V T901 Stand-by Switching Transformer...
  • Page 104 DP-3X CHASSIS CRT PWB P802 (Cathode) P801 E801 P852 (Cathode) GREEN P851 E851 FOCUS PACK P8A2 (Cathode) BLUE P8A1 E8A1 PAGE 08-04...
  • Page 105 DP-3X CHASSIS FRONT CONTROL PWB PAGE 08-05...
  • Page 106 DP-36 REAR PANEL (S700 Models) ANT A ANT C DVI-HDTV (ATSC IN) INPUT 1 (MONO/L) Converter IEEE 1394 AUDIO Y/VIDEO Multi Media Card ANT B INPUT 2 (MONO/L) AUDIO OPTICAL OUT S-VIDEO (MONO/L) VIDEO Digital Audio INPUT 3 AUDIO TO HI-FI S-VIDEO (MONO/L) VIDEO...
  • Page 107 DP-37 REAR PANEL (S500 Models) ANT A DVI-HDTV INPUT 1 (MONO/L) Converter AUDIO Y/VIDEO ANT B INPUT 2 (MONO/L) AUDIO S-VIDEO (MONO/L) VIDEO INPUT 3 AUDIO TO HI-FI S-VIDEO (MONO/L) VIDEO CENTER INPUT 4 S-VIDEO VIDEO MONITOR AUDIO (1) ANTENNA INPUT / OUTPUT: A both Main and Sub Picture. B only Sub Picture. Out to Converter loops Antenna A out while set is in Antenna B mode.
  • Page 108 DP-37C REAR PANEL (T500 / V500 Models) ANT A DVI-HDTV INPUT 1 (MONO/L) Converter AUDIO Y/VIDEO ANT B INPUT 2 (MONO/L) AUDIO S-VIDEO (MONO/L) VIDEO INPUT 3 AUDIO TO HI-FI S-VIDEO (MONO/L) VIDEO CENTER INPUT 4 S-VIDEO Blaster VIDEO MONITOR AUDIO (1) ANTENNA INPUT / OUTPUT: A both Main and Sub Picture.
  • Page 109 DP-37D REAR PANEL (X500 Models) ANT A DVI-HDTV DVI-HDTV INPUT 1 (MONO/L) Converter AUDIO Y/VIDEO ANT B INPUT 2 (MONO/L) AUDIO S-VIDEO (MONO/L) VIDEO INPUT 3 AUDIO TO HI-FI S-VIDEO (MONO/L) VIDEO CENTER INPUT 4 S-VIDEO Blaster VIDEO MONITOR AUDIO (1) ANTENNA INPUT / OUTPUT: A both Main and Sub Picture.
  • Page 110 DP-33W REAR PANEL (W500 Models) ANT A DVI-HDTV INPUT 1 (MONO/L) Converter AUDIO Y/VIDEO ANT B INPUT 2 (MONO/L) AUDIO S-VIDEO (MONO/L) VIDEO INPUT 3 AUDIO TO HI-FI S-VIDEO OPTICAL OUT (MONO/L) VIDEO Digital Audio INPUT 4 S-VIDEO VIDEO MONITOR AUDIO (1) ANTENNA INPUT / OUTPUT: A both Main and Sub Picture.
  • Page 111 DP-33W 46W500 DVD PLAYER TROUBLESHOOTING DP-3X CHASSIS INFORMATION SECTION 9...
  • Page 112 DP-3X BLANK PAGE “NOTES” BLANK PAGE...
  • Page 113 (5) No DVD Picture DP-33W All checks on the DVD Power Supply PWB START Ensure that connectors Connect them Properly PVS1, PVS2 and PVT are OK. Ensure that Y Pb/Pr at pin Terminal PWB Defect 3, 5, 7 of PVT are OK No 5V check DU13, LU01, LU95, IU95 Ensure that Y Pb/Pr at pin Check pin 1 and 28 for 5V...
  • Page 114 (6) No DVD Analog Audio DP-33W START All checks on the DVD Power Supply PWB Ensure that connectors Connect them Properly PVS1, PVS2 and PVT are OK. Ensure that L and R at pin Terminal PWB Defect 9, 11 of PVT are OK Ensure that L and R at the base QU05 and QU06 Defect of QU05 and QU06 are OK...
  • Page 115 (7) No DVD Digital Audio DP-33W All checks on the DVD Power Supply PWB START Ensure that connectors Connect them Properly PVS1, PVS2 and PVT are OK. Ensure that SPDIF at pin 3 Signal PWB Defect of PVS2 is OK Ensure that SPDIF at pin 1 LU06 Defect of LU06 is OK...
  • Page 116 (8) DVD PWB Ass'y Operation Check DP-33W a)DVD Power Supply Check START Apply 120V AC to PPV connector This simulates Power On Apply +5V at pin 2 of PVS1 connector. Connect 2.2K ohm resistor between pin 2 and 3. IU96 / IU95 / IU94 / EU91 or Is there 1.5V, 3.3V, 5V and 9V at other power circuits defective PAA1, PAA2 and PVS2 connectors?
  • Page 117 (8) DVD PWB Ass'y Operation Check DP-33W b)DVD Control Check 16 = Enable 18 = Data 19 = PWRCON 21 = Clock Apply 3.3Vp/p 500Hz square wave to pn 16, 18, 19 and 21 of PPA1 connector. Is there 3.3V p/p +/-20% 500Hz square wave at IU02 defective pins 6, 7, 9 and 10 of PVS1 connector? Level Shifter...
  • Page 118 (8) DVD PWB Ass'y Operation Check DP-33W c)DVD Audio/Video Check Apply 480I Y/Pr/Pb 100% Color Bar signal to pin 12, 14 and 16 of PAA2 connector. Y should be 1V p/p at pin 12. Pr/Pb should be 700mV p/p at pins 14 and 16. Is there 2V p/p +/-20% Y signal at IU01 defective pin 3 of PVT connector (without Termination)?
  • Page 119 DP-33W DVD INTERFACE BLOCK DIAGRAM Play, FF Play, FF REW, Stop REW, Stop Eject, Pause Eject, Pause FRONT I001 PLAYER CONTROL Micro FRONT CONTROL DVD Power Control, Clock, Data, Enable, DVD IR. IU02 SIGNAL PWB PLAYER I501 TERMINAL PWB Pr/Pb Pr/Pb Y Pr/Pb Rainforest...
  • Page 120 DP-33W Chassis Only DVD Video Signal Path RAINFOREST IC Cabinet Space To CPT IU01 I501 PWBs Q537~40 PAA2 R Out Processor DVD YH Q541~44 1080I Flex Bypass DVD Pb G Out PLAYER Q507 DVD Pr Pr 2 In Q545~48 Q506 B Out Pb 2 In Q505...
  • Page 121 DP-33W Chassis Microprocessor Data Communications PST2 SDA3 Terminal PWB SDA3 IY01 SCL3 3D-Y/C SCL3 PFA1 PFV1 SDA1 SDA1 SDA1 DVD Key In Function IV01 Keys Main/PinP AD Key In Function Keys A/V Select SCL1 SCL1 IV03 IY04 Main IY03 Sub IR In IR Receiver SCL1...
  • Page 122 DP-33W Chassis Only DVD Audio Signal Path Cabinet Space IU03 PAA2 QU06 DVD R DVD R QU05 PLAYER DVD L DVD L DVD POWER PWB PFT1 IV08 Left DVD L Right YO X1 Front Control DVD R Hi DVD Lo V5 IV01 See Page 04-02 for continuation...
  • Page 123 DP-33W DVD PLAYER TROUBLESHOOTING and REMOVAL PROCEDURE The picture below shows the 46W500 with the front speaker grill removed. The Speaker grill simply pulls off in the forward direction. The DVD player is located on the front right hand side, just below the screen. If the Open/ Close button is pressed with the set turned off, the set will turn on and enter the DVD player screen.
  • Page 124 DP-33W DVD PLAYER TROUBLESHOOTING and REMOVAL PROCEDURE The picture below shows the DVD player Front Controls dropped down. This allows access to to the top Left hand screw to remove the DVD player. The picture below shows a close up view of the DVD player and the escushions surrounding the player that must be removed to gain access to the DVD player.
  • Page 125 DP-33W DVD PLAYER TROUBLESHOOTING and REMOVAL PROCEDURE The picture below shows the screws to remove after the front escushion has been removed to remove the DVD player. The picture below shows the DVD player dropped down with it's connectors identified. Use the Flow Charts to identify locations for testing.
  • Page 126 DP-33W DVD PLAYER TROUBLESHOOTING and REMOVAL PROCEDURE The picture below shows the DVD player removed and separated from the PTV. The picture below shows the DVD player removed and viewed from the top. Note the Screws to remove the Top cover and to separated the DVD player from the Power Supply PWB be- low.
  • Page 127 DP-33W DVD PLAYER TROUBLESHOOTING and REMOVAL PROCEDURE The picture below shows the DVD player removed and viewed from the top. Note the Screws to remove the Top cover and to separated the DVD player from the Power Supply PWB be- low.
  • Page 128 DP-33W DVD PLAYER TROUBLESHOOTING and REMOVAL PROCEDURE The picture below shows the screws to remove to separated the DVD Player from the Power Supply PWB below. NOTE: The three screws holding the DVD Player to the metal frame have nuts on the bottom. Do not remove these screws. The picture below shows the screws to remove to separated the DVD Player from the Power Supply PWB below.
  • Page 129 DP-33W DVD PLAYER TROUBLESHOOTING and REMOVAL PROCEDURE The picture below shows the DVD Player separated from the Power Supply PWB. The picture below shows the DVD Player Power Supply PWB. This also identifies key com- ponents on the Power Supply PWB. PAGE 09-17...
  • Page 130 DP-33W DVD PLAYER TROUBLESHOOTING and REMOVAL PROCEDURE The picture below shows the DVD Player Power Supply PWB separated from the DVD Player. This allows access to the connectors and for Troubleshooting the Power Supply. Re- turn to the DVD player Troubleshooting Index to see Flow Charts. This picture shows how to check for AC applied to the Power Supply PWB.
  • Page 131 THINGS YOU SHOULD KNOW DP-3X CHASSIS INFORMATION SECTION 10...
  • Page 132 DP-3X BLANK PAGE “NOTES” BLANK PAGE...
  • Page 133: Table Of Contents

    07 How to do a Soft Ware Upgrade on the ATSC Digital Module. ---------------------------- 10-03 • 08 What to do if the DVD Door Hangs on the DP-33W 46W500 ------------------------------- 10-06 • 09 How to Troubleshoot Digital Convergence Problems. --------------------------------------- 10-07 •...
  • Page 134 DP-3X BLANK PAGE “NOTES” BLANK PAGE...
  • Page 135: Noise, Interference, Lines In The Picture, Usually At Turn On

    14. Describe problem and if possible, send a picture/drawing or a video. 15. Is sound OK? 16. Customer name and phone numbers, please. Once this information is gathered, please contact Hitachi Technical support (see below) and provide all information gathered. Phone: 800-393-2369 (Authorized Servicers only)
  • Page 136: Lead Free Solder Beginning In 2004

    DP-3X THINGS YOUR SHOULD KNOW (03) Lead Free Solder beginning in 2004. 2004 product will use lead free solder (unleaded) to help preserve the environment. Please read these instructions before attempting any soldering work. Caution: Always wear safety glasses to prevent fumes or molten solder from getting into the eyes. degrees Lead free solder can splatter at high temperatures (140 F) .
  • Page 137: Fan Part # Gs00822: In Digital Module

    DP-3X THINGS YOUR SHOULD KNOW (04) Fan Part # GS00822: In Digital Module • The below chassis utilizes a Digital Module which contains many sophisticated circuits. A cool- ing fan is utilized in all Digital Modules (ATSC). It is normal for the customer to hear air circu- lating and the fan running if the room is quiet.
  • Page 138 DP-3X THINGS YOUR SHOULD KNOW Rear View - TV Jack Panel (Figure 3) Close Up View - MMC Slot (Figure 4) ANT A DVI-HDTV OPTICAL OUT Digital Audio INPUT 1 (MONO/L) Converter AUDIO IEEE 1394 Y/VIDEO Multi Media Card ANT B INPUT 2 (MONO/L) AUDIO...
  • Page 139 DP-3X THINGS YOUR SHOULD KNOW Setup Menu Preference Step (6) Press SELECT on the Remote Control. Set The Clock Setup Menu will appear Set The Channels Set The Inputs Step (7) Cursor Down and highlight UPGRADES Set Event Timer Set Closed Captions Set Monitor Out Upgrades About Your TV...
  • Page 140 (on most units ~ with exception of the WXW prior to software upgrade). http://www.transmitter.com DTV Channel Allocation for the whole USA… (08) What to do if the DVD Door hangs or gets stuck on the DP-33W 46W500 •...
  • Page 141 DP-3X CONVERGENCE TROUBLE SHOOTING 1. Convergence can not be corrected (How to Trouble Shoot) Before begining, resolder all connections on the Convergence Output STKs CONVERGENCE CAN NOT BE CORRECTED What Color has shifted? All Colors Green Blue DCU OUT CHECK DCU OUT CHECK DCU OUT CHECK PDS pin 20 (RH)..(*1)
  • Page 142 CHECK SW +6.3V Line PPD4 pin 4 (+5V) I906, C938, IK01 CHECK DCU input (PDG) Is Voltage at Pin 4 +5V? (Pin 2 -5V?) CHECK SW-7V Line PPD4 pin 7 (-5V) D923, C940, C941 QK01, CK04, CK05 CHECK DEFLECTION CIRCUIT (V Blk) Vertical Ouput V.
  • Page 143 DP-3X CHASSIS CONVERGENCE LOW OHM RESISTOR VALUES All are 1 Watt DP37/C/D DP36 DP33W/KA/KB Resistor 51/57/65S500 Function 51/57/S700 46W500 Location 57/65T500 65S700 46F510/46F500A 57/65X500 RK41 8.2 ohm 6.8 ohm 8.2 ohm RK42 RK45 4.7 ohm 4.7 ohm 4.7 ohm RK46...
  • Page 144: Crt- I Need To Change All Three Crts, What To Do

    DP-3X THINGS YOUR SHOULD KNOW Step 3: Felt Like Plastic Piece Glued (Double Sided Sticky Tape) in place to the front of the DVD disk tray. Figure 2 Felt Like Plastic Piece. (Double Sided Sticky Tape on Back.) Part number for the SPACER is MN06355 Figure 3 (10) CRT- I need to Change All Three CRTs, what to do? In a situation where it becomes necessary to replace all three CRTs, it may not be as big a job as first considered.
  • Page 145: What Equipment Can I Use To Generate An Hd Signal

    These Fans are running when the Set is turned ON. This is NORMAL operation. These applies to ALL Hitachi units with an integrated ATSC tuner. This is, is getting to be a very important issue for all our customers. Remember, one huge difference between their previous TV sets and any of these NEW Digital Models is the fact that their previous TVs never had a fan...therefore, there was no fan noise at all!
  • Page 146: The Dcu Appears Dead, No Convergence Correction

    DP-3X THINGS YOUR SHOULD KNOW Now, once they notice the fan noise, some of them do not like it. First thing they do is: They call for service. Many Technicians MAY NOT be familiar with these units, therefore, they can not tell if the noise is actually normal or too noisy! Replacing the fan just to see if the noise goes away or to reduce it is just too much work and it will be for nothing..then the Customers will be disappointed to find out the noise is still there (after any of the...
  • Page 147: The Model And Serial Number Is On The Front Right Hand Side

    DP-3X THINGS YOUR SHOULD KNOW (15) The Model and Serial Number is on the Figure 1 Front Right Hand Side for easy access. Figure 1 shows the location of the Model and Serial Number tag. This can be seen without moving the set or requiring any disassembly. Figure 2 shows the a Close Up of the Model and Serial Number tag.
  • Page 148 Our units WILL NOT read the Pro version. Memory Stick PRO compatible devices will have the corresponding "PRO" Logo indication near the media slot, Hitachi does not have this LOGO. If you'd like more information, please navigate to www.memorystick.com/en/support/faq.html and look at Item (7).
  • Page 149 DP-36 CHASSIS ADJUSTMENT SPECIFICATION CHANGES. CORRECTION for DP-36 LOUD POP AT TURN ON WHEN ON ANTENNA C (1) Enter Adjust Mode OSD With Set Off, Press [POWER] and [INPUT] on the Control panel. When High Voltage is Heard, release both buttons. Service Menu appears on screen. POWER + Input (2) E2PROM Edit Mode is on the Adjust Mode 2 page.
  • Page 150 D D D D -3 3 3 3 6 ROM Correction for Ver Ver Ver.0 0 0 0 .35 Ver 35 35 35 DATA TABLE V V V V 353 After Changes, Software Version will change to 353 on the Service Menu. Ver OSD:...
  • Page 151 DP-3X THINGS YOUR SHOULD KNOW (19) Using the Cutoff Adjustment to check for a bad CRT. • Symptoms: (Also Item 14 see Spark Gap problems) • Color Temperature changes. • Picture Flickers. • Brightness fluctuations. Did you know that you can check for a defective CRT (internal grid shortage) by looking closely at the single horizontal line while in the Cut-Off adjustment mode? In this mode, the Vertical is collapsed so the Service Technician can adjust the Cut-Off level of each CRT.
  • Page 152 (21) Horz Noise Lines at corners 46F510. 46F500A *Note: C730 is assembled from Q703 collector to ground and/or Q701 Base to Ground *Note: C730 assembly must be at ~90 deg In order to prevent some jitter noise. Page 10-18...
  • Page 153 EEPROM Address and Data Values Table for all DP-3X models are shown on the next page. Use these tables to enter the correct Data in the correct Address location for your model. Note: Press SELECT after EACH data value change. Please provide your comments and questions to 1-800-HITACHI or Customerservice.ce@hhea.hitachi.com Page 10-19...
  • Page 154 HITACHI Subject: “About your TV” data installation for DP-3X PTV Model 65X750 65T750 65S700 65X500 EEPROM Item Data Data Data Data Address Display Display Display Display OFB8 Model Name OFB9 Model Name OFBA Model Name OFBB Model Name OFBC Model Name...
  • Page 155 HITACHI Subject: “About your TV” data installation for DP-3X PTV Model 65T500 65S500 57X750 57T750 EEPROM Item Data Data Data Data Address Display Display Display Display OFB8 Model Name OFB9 Model Name OFBA Model Name OFBB Model Name OFBC Model Name...
  • Page 156 HITACHI Subject: “About your TV” data installation for DP-3X PTV Model 57T600 57S700 57X500 57T500 EEPROM Item Data Data Data Data Address Display Display Display Display OFB8 Model Name OFB9 Model Name OFBA Model Name OFBB Model Name OFBC Model Name...
  • Page 157 HITACHI Subject: “About your TV” data installation for DP-3X PTV Model 57S500 51S700 51S500 46W500 EEPROM Item Data Data Data Data Address Display Display Display Display OFB8 Model Name OFB9 Model Name OFBA Model Name OFBB Model Name OFBC Model Name...
  • Page 158 HITACHI Subject: “About your TV” data installation for DP-3X PTV Model 57T500A 65T500A 46F510 46F500A EEPROM Item Data Data Data Data Address Display Display Display Display OFB8 Model Name OFB9 Model Name OFBA Model Name OFBB Model Name OFBC Model Name...
  • Page 159 Height 39-3/16 1011 Width 44-7/16 1128 Depth 24-1/2 Caution Move Return Wrong Case: Model name is missing when "4" of 46W500" is wrong. (Example: Address OFB8 should = 34) Setup About Your TV Model (mm) Dimensions (Inches) Height 39-3/16 1011...
  • Page 160: Power Light Stays On, Magic Focus May Start When Set Powered Off

    DP-3X THINGS YOUR SHOULD KNOW (23) Color Flashes, Lines in Picture, Out of Sync Color Flashes, breaks into loss of sync. Loss of sync. Resolder XY06. (24) Power Light Stays On, Magic Focus may Start when set Powered Off. When the Power is turned off, the Power LED stays On. Magic Focus start running Automatically when Power is turned Off.
  • Page 161 DP-3X BLANK PAGE “NOTES” BLANK PAGE...
  • Page 162 DP-3X BLANK PAGE “NOTES” BLANK PAGE...

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