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Frontier LS2011 Operator's Manual

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O P E R A T O R ' S
M A N U A L
LIQUID SPRAYER
LS2011
LS2015
LS2011
5CS201115OM (rev 00 07/2020)

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Summary of Contents for Frontier LS2011

  • Page 1 O P E R A T O R ' S M A N U A L LIQUID SPRAYER LS2011 LS2015 LS2011 5CS201115OM (rev 00 07/2020)
  • Page 2 TO THE OWNER: Read this manual before operating your Frontier equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all the adjustment and operating procedures before attempting to operate.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION SAFETY Safety and Instructional Labels ASSEMBLY INSTALLATION OPERATION SERVICE TROUBLESHOOTING SPECIFICATIONS Tractor Ballasting Parts Diagrams Bolt Torque Chart This Operator's Manual should be regarded as part of the machine. Suppliers of both new and second-hand machines must make sure that the manual is provided with the machine.

  • Page 4: Introduction

    (See your Frontier dealer to machine, it is in your interest to contact your order.) local Frontier dealer to inform them of this unit's serial number. This will help Frontier notify you The illustrations and data used in this manual of any issues or product improvements.

  • Page 5: Safety

    • Look behind machine before you back up. or stop lamps when transported on the road. Back up carefully. Contact your Frontier dealer to obtain the • Do not let anyone, especially children, recommended light kit. ride on machine or attachment. Riders are...
  • Page 6 Direct exposure to hazardous chemicals • Open all chemical containers carefully, using can cause serious injury. Potentially proper tools. hazardous chemicals used with Frontier • Open, pour, weigh and mix chemicals in a equipment include pesticides, herbicides well-ventilated area. and fungicides.
  • Page 7 • Chemicals containers should be triple- Contact your Frontier dealer to obtain the rinsed, with the rinse water added to the recommended light kit. sprayer tank. Do not burn empty chemical containers.
  • Page 8 Handling Waste Product and Chemicals Waste products, such as, used oil, fuel, coolant, brake fluid, and batteries, can harm the environment and people: • Do not use beverage containers for waste fluids someone may drink from them. • See your local Recycling Center or authorized dealer to learn how to recycle or get rid of waste products.

  • Page 9: Safety And Instructional Labels

    MODEL# LS2011 MADE IN USA lighting kit. DEERE & COMPANY, MOLINE, ILLINOIS, USA ST48594 6 - PN 5CS50909 5 - 5CS50930 (LS2011) / 5CS50931 (LS2015) WARNING LS2011 110 GALLON LIQUID SPRAYER CAUTION Mfg Date: MM/DD/YYYY Water for rinse/wash Mass (Empty): 271 - 450 Lbs (123 - 204 Kg) purposes only.
  • Page 10 SAFETY AND INSTRUCTIONAL LABELS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Damaged or Missing Labels Immediately! (Safety Decals continued from previous page) Safety 5CS201115OM (rev 00 07/2020)

  • Page 11: Assembly

    ASSEMBLY Dealer Set-Up Instructions Assembly of this equipment is the responsibility of the Frontier dealer. It should be delivered to the owner completely assembled and adjusted for normal operating conditions. In most cases the sprayer will be shipped completely assembled with the only assembly being the boom, the fresh water tank and 100 ft hose reel kit.
  • Page 12 Control Valve Assembly Install Boom (18 ft and Boomless) Control valve assembly is factory installed in a 1. Center the boom on the rear of the main vertical position to protect it during shipping. sprayer. This assembly should be re-positioned for 2.
  • Page 13 6. Remove bolt (D) and retain. away from both sides of the hinge pivot 7. Connect spring (C) to bolts on the hinge center point. Leave slack in the hose backplate. Use of a spring puller will assist around the hinge area. Be sure the boom with assembly.
  • Page 14 attaching the S-Hook out farther on the rope, or adjusting the eyebolt. (Optional) On-Highway Kit Installation 1. Install Right Hand Light Bracket (A) to outside of uprights using two 5/16" x 3/4" Carriage Bolts (B) and two 5/16" Flange Nuts (C). Torque Flange Nuts to (Optional) Install 100 ft Hose Reel Kit recommended torque.
  • Page 15 4. Loosen Hose Guide Bracket (G) and route 7. Connect harness end connectors to right Light Kit harness starting with two 4 pin and left lights. connectors alongside hoses. 8. Install push in cable clamp with wire ties. Five on the inside of the frame section and Three on the top of the back horizontal frame section.
  • Page 16 (Optional) Install CAT 2 Pins 1. Starting on left side, remove CAT 1 Pin (A) by removing 7/8” Nut and Lock Washer on 6. Torque hardware in the following order. (See backside of frame. Retain hardware and Torque Table section) Linch Pin for installing CAT 2 Pin.

  • Page 17: Installation

    INSTALLATION Sprayer Installation Attaching the Sprayer to Tractor 1. Park machine safely. (See Park Machine Safely in Safety section) Installing Ballast 2. Lower tractor lift link to lowest position. 3. Mount sprayer on 3-point hitch. CAUTION: Avoid Injury! Machine can become unstable when operating with Attaching the Sprayer to Tractor with an attachment.
  • Page 18 Removing and Storing Sprayer Store Sprayer Safely CAUTION: Avoid Chemical Injury Removing Sprayer from Tractor • Wear protective clothes, gloves and goggles when handling CAUTION: Avoid Injury! When the sprayer. attachment is removed, also remove • Do not store sprayer with chemicals in tank. any ballast that was added to the •...

  • Page 19: Operation

    Prohibit all smoking, drinking, and eating around chemicals. • When filling tank, never allow end of water hose to contact chemical mixture. LS2011 IMPORTANT: Avoid damage! Clean any spills immediately with clean water prior to operating sprayer. 1. Park machine safely. (See Park Machine...
  • Page 20 Calibrating the Sprayer Time (sec) required to travel a distance Speed in When spraying with boom, sprayer must be calibrated to ensure proper spray coverage and 200 ft 300 ft to combat over-application or under-application. The calibration process consists of three steps: •...
  • Page 21 Determining Nozzle Size and Using Boomless Calibration Calibration Chart Right and Left Nozzles: 1/4XP20 Center Nozzle: 1/4TTJ08 24 FT AND 30 FT BOOM CALIBRATION CHART GPA (20” spacing) BOOMLESS CALIBRATION CHART FOR 24” Tip Size PSI HEIGHT 4 MPH 5 MPH 6 MPH 8 MPH nozzle Cap.
  • Page 22 A Safety Data Sheet (SDS) should be supplied by the chemical dealer and provides proper safety information. Wear proper clothing and safety equipment while handling or applying spray LS2011 chemicals. • Wear a full covering of clothing, •...
  • Page 23 9. Engage PTO, and make sure pressure setting is correct. While spraying, maintain a constant level of speed and rpm (rates determined when calibrated). 10. When complete, fold boom back into transport position. On 24 ft and 30 ft boom ensure the retaining strap is in place.

  • Page 24: Service

    SERVICE Servicing Sprayer subsequently spray gun (if applicable). Ensure that antifreeze has been pumped Servicing Sprayer Safely through entire system, including all spray nozzles. CAUTION: Chemicals can be 4. Store sprayer in a dry location away from dangerous. Avoid injury to operator elements.
  • Page 25 Quality Service Frontier Quality Continues with Quality Service NOTE: Due to normal wear, Teejet® Frontier provides a process to handle your recommends replacing sprayer nozzles after questions or problems, should they arise, to every spraying season. Nozzle replacement will ensure that product quality continues with your ensure accurate spraying performance.

  • Page 26: Troubleshooting

    TROUBLESHOOTING Troubleshooting Sprayer Using the Troubleshooting Chart If you are experiencing a problem that is not listed in this chart, see your authorized dealer for service. When you have checked all the possible causes listed and you are still experiencing the problem, see your authorized dealer.

  • Page 27: Specifications

    SPECIFICATIONS LS2011 Specifications Boom Option 18 ft 24 ft 30 ft Boomless Sprayer Tank 110 gal (416 L) Capacity Fresh Water Tank 5 gal (19 L) Working Width 18 ft (5.5 m) 24 ft (7.3 m) 30 ft (9.1 m) 30 ft (9.1 m)
  • Page 28 LS2011 Specifications Spray Tips Type Air Induction, 110° Flat Spray Flood 0.4 gpm (1.5 l/ 0.4 gpm (1.5 l/ Size (gpm) 0.4 gpm (1.5 l/min) 0.5 gpm (1.9 l/min) min) min) Spacing 30 in (76 cm) 20 in (51 cm)
  • Page 29 LS2015 Specifications Boom Option 18 ft 24 ft 30 ft Boomless Sprayer Tank 150 gal (568 L) Capacity Fresh Water Tank 5 gal (19 L) Working Width 18 ft (5.5 m) 24 ft (7.3 m) 30 ft (9.1 m) 30 ft (9.1 m) Transport Width 77 in (196 cm) 76 in (193 cm)
  • Page 30 LS2015 Specifications Spray Tips Type Air Induction, 110° Flat Spray Flood 0.4 gpm (1.5 l/ 0.4 gpm (1.5 l/ Size (gpm) 0.4 gpm (1.5 l/min) 0.5 gpm (1.9 l/min) min) min) Spacing 30 in (76 cm) 20 in (51 cm) 20 in (51 cm) Nozzle Body 1/4 turn diaphragm with check valve...

  • Page 31: Tractor Ballasting

    TRACTOR BALLASTING LS2011 110 Gallon Sprayer 18 ft Boom, 24 ft Boom, 30 ft Boom, and Boomless Boom Options Accessories Full Tank 30ft Boomless 30ft Boom 24ft Boom 18ft Boom 100ft Hose Reel Weight (lbs) Implement Code 1263 1319 1304...

  • Page 32: Parts Diagrams

    To avoid injury from chemical contaminated by hazards due to skin contact, inhalation, and ingestion, wear sprayer chemicals. personal protective equipment. Read NOTICE LS2011 and follow chemical manufacturer’s Fill with clean rinse labels and instructions. LS2015 ST50927 water only. If used or transported on...
  • Page 33 NOTICE If used or transported on roadway, contact your dealer to obtain necessary lighting kit. ST48594 Qty. 2 Qty. 2 Qty. 2 Qty. 2 Replacement Decal Kit - LS2011 Replacement Decal Kit - LS2015 Parts Diagrams 5CS201115OM (rev 00 07/2020)
  • Page 34 Notice label Replacement 5CS44003 Safety Decal Kit - Spanish Replacement Includes Qty 2 5CS44004 Decal Kit - Frontier Decal and LS2011 Qty 2 Model Decal Replacement Includes Qty 2 5CS44005 Decal Kit - Frontier Decal and LS2015 Qty 2 Model Decal...
  • Page 35 110 Gallon Plumbing PART ITEM NO. DESCRIPTION QTY. Note NUMBER 5CS43723 110 Gallon Tank 5CS43634 Control Valve 5CS43633 Elbow 3/4” MP - 3/4” barb 5CS43635 Relief Valve 3/4” 5CS43987 Gauge 160 PSI 5CS43630 3/4” Pipe Nipple 5CS43423 Fitting 1/2 Barb - 1/2 MP 5CS43636 Fitting 3/4”...
  • Page 36 110 Gallon Plumbing PART ITEM NO. DESCRIPTION QTY. Note NUMBER 5CS43638 Elbow 3/4” MP - 1” barb 5CS43631 Filter 5CS43435 Sprayer Handgun 5CS43974 3 Way Ball Valve 1” 5CS43975 Fitting 1” MP - 3/4” MP 5CS43976 Fitting 1” MP - 1” Hose Barb 5CS43977 Fitting 1”...
  • Page 37 110 Gallon Hoses PART ITEM NO. DESCRIPTION QTY. Note NUMBER CTL 108”, MF 1/2” Hose 5CS43418 CTL 144”, MF 1/2” Hose 5CS43418 CTL 156”, MF 1/2” Hose 5CS43418 CTL 360”, MF 1/2” Hose 5CS43418 CTL 12”, MF Hose 3/4” 5CS43656 Parts Diagrams 5CS201115OM (rev 00 07/2020)
  • Page 38 110 Gallon Hoses PART ITEM NO. DESCRIPTION QTY. Note NUMBER CTL 24”, MF Hose 3/4” 5CS43656 CTL 60”, MF Hose 3/4” 5CS43656 CTL 72”, MF Hose 3/4” 5CS43656 CTL 8”, MF Suction Hose 1” 5CS43654 CTL 56”, MF Suction Hose 1” 5CS43654 Hose Clamp Screw Type 3/8”...
  • Page 39 110 Gallon Frame PART ITEM NO. DESCRIPTION QTY. Note NUMBER 5CS43953 110 gal Tank Support Front 5CS43957 Frame Left 5CS43958 Frame Right 5CS43699 Tray Support Angle 5CS43959 Frame Front 5CS43960 Front Angle LH 5CS43989 Top Pin Bracket LH 5CS43990 Top Pin Bracket RH 5CS43961 Front Angle RH Parts Diagrams...
  • Page 40 110 Gallon Frame PART ITEM NO. DESCRIPTION QTY. Note NUMBER 5CS43715 Tank Strap 5CS43399 Top Pin, Cat 1 5CS61509 Cat 1 Pin with Hardware 5CS43733 Hose Guide Front 5CS43734 Bottom Brace E55662 3/8” Flange Nut 5CS43746 Hose Guide Rear 5CS43745 Control Post Support 5CS43747 Spray Gun Bracket...
  • Page 41 150 Gallon Plumbing PART ITEM NO. DESCRIPTION QTY. Note NUMBER 5CS43748 150 Gallon Tank 5CS43634 Control Valve 5CS43633 Elbow 3/4” MP - 3/4” barb 5CS43635 Relief Valve 3/4” 5CS43987 Gauge 160 PSI 5CS43630 3/4” Pipe Nipple 5CS43423 Fitting 1/2 Barb - 1/2 MP 5CS43636 Fitting 3/4”...
  • Page 42 150 Gallon Plumbing PART ITEM NO. DESCRIPTION QTY. Note NUMBER 5CS43435 Sprayer Handgun 5CS43974 3 Way Ball Valve 1” 5CS43975 Fitting 1” MP - 3/4” MP 5CS43976 Fitting 1” MP - 1” Hose Barb 5CS43977 Fitting 1” MP - 3/4” Hose Barb 5CS43641 Fitting 3/4”...
  • Page 43 150 Gallon Hoses PART ITEM NO. DESCRIPTION QTY. Note NUMBER CTL 144", MF 1/2" Hose 5CS43418 CTL 108”, MF 1/2” Hose 5CS43418 CTL 156”, MF 1/2” Hose 5CS43418 CTL 360”, MF 1/2” Hose 5CS43418 CTL 12”, MF Hose 3/4” 5CS43656 Parts Diagrams 5CS201115OM (rev 00 07/2020)
  • Page 44 150 Gallon Hoses PART ITEM NO. DESCRIPTION QTY. Note NUMBER CTL 24”, MF Hose 3/4” 5CS43656 CTL 60”, MF Hose 3/4” 5CS43656 CTL 72”, MF Hose 3/4” 5CS43656 CTL 8”, MF Suction Hose 1” 5CS43654 CTL 48”, MF Suction Hose 1” 5CS43654 Hose Clamp Screw Type 3/8”...
  • Page 45 150 Gallon Frame PART ITEM NO. DESCRIPTION QTY. Note NUMBER 5CS43955 150 gal Tank Support Front 5CS43957 Frame Left 5CS43958 Frame Right 5CS43699 Tray Support Angle 5CS43959 Frame Front 5CS43960 Front Angle LH 5CS43989 Top Pin Bracket LH 5CS43990 Top Pin Bracket RH 5CS43961 Front Angle RH 5CS43715...
  • Page 46 150 Gallon Frame PART ITEM NO. DESCRIPTION QTY. Note NUMBER 5CS43746 Hose Guide Rear 5CS43745 Control Post Support 5CS43747 Spray Gun Bracket 5CS65081 3/8” x 3/4” Carriage Bolt 5CS62008 1/4” Bent Pin N10217 1/4” Flange Nut 5CS43663 Hose Holder 1/2” 5CS43964 Control Post Support 5CS43978...
  • Page 47 6 Roller PTO Pump PART ITEM NO. DESCRIPTION QTY. Note NUMBER N167649 5/16” x 1/2” Flange Bolt A22698 5/16” Flange Nut 03H1540 5/16” x 3/4” Carriage Bolt 5CS43638 Elbow 3/4” MP - 1” barb 5CS43639 PTO Quick Connect Adapter 5CS50268 Chain 2/0 - 1.5 ft 5CS43650 Chain Latch...
  • Page 48 7 Roller PTO Pump PART ITEM NO. DESCRIPTION QTY. Note NUMBER N167649 5/16” x 1/2” Flange Bolt A22698 5/16” Flange Nut 03H1540 5/16” x 3/4” Carriage Bolt 5CS43638 Elbow 3/4” MP - 1” barb 5CS43787 PTO Quick Connect Adapter 5CS50268 Chain 2/0 - 1.5 ft 5CS43650 Chain Latch...
  • Page 49 18' Folding Boom PART ITEM NO. DESCRIPTION QTY. Note NUMBER 5CS43644 Center Boom Tube 72” 5CS43646 Side Boom Tube 60” 5CS43616 Boom Hinge Backing Plate 5CS43862 Boom Hinge Bracket 5CS43658 Nozzle Body Single Hose 1/2” 5CS43595 Nozzle Body Dual Hose 1/2” 5CS43843 Air Induction Spray Tip 0.4 gpm 5CS43598 Square Tube Clamp 1”...
  • Page 50 18' Folding Boom PART ITEM NO. DESCRIPTION QTY. Note NUMBER 5CS43403 Spring 3/4” x 3-3/4” x .105” 03H1506 5/16” x 3” Carriage Bolt 03H2209 5/16” x 1-3/4” Carriage Bolt A22698 5/16” Flange Nut 5CS65090 5/16” x 1-3/4” Hex Bolt 5CS43401 Plastic End Cap 1”...
  • Page 51 24' Folding Boom Parts Diagrams 5CS201115OM (rev 00 07/2020)
  • Page 52 24' Folding Boom PART ITEM NO. DESCRIPTION QTY. Note NUMBER 5CS43751 Center Boom Tube 72” 5CS43727 Boom Hinge Right 5CS43728 Boom Hinge Left 5CS43752 Side Boom Tube 96” Boom Hinge Backing Plate 5CS43730 Outside RH Boom Hinge Backing Plate 5CS43729 Inside RH Boom Hinge Backing Plate 5CS43731...
  • Page 53 24' Folding Boom PART ITEM NO. DESCRIPTION QTY. Note NUMBER 1/4” x 3/4” truss head machine 5CS65016 screw 5CS50237 Bowtie Clip 1/2” CTL 19”, MF 1/2” Hose 5CS43418 CTL 9.25”, MF 1/2” Hose 5CS43418 Hose Clamp Screw Type 3/8” - 5CS43652 Not Illustrated 1/2”...
  • Page 54 30' Folding Boom Parts Diagrams 5CS201115OM (rev 00 07/2020)
  • Page 55 30' Folding Boom PART ITEM NO. DESCRIPTION QTY. Note NUMBER 5CS43751 Center Boom Tube 72” 5CS43727 Boom Hinge Right 5CS43728 Boom Hinge Left 5CS43752 Side Boom Tube 96” Boom Hinge Backing Plate 5CS43730 Outside RH Boom Hinge Backing Plate 5CS43729 Inside RH Boom Hinge Backing Plate 5CS43731...
  • Page 56 30' Folding Boom PART ITEM NO. DESCRIPTION QTY. Note NUMBER A22698 5/16” Flange Nut 5CS65007 5/16” x 3/4” Flange Bolt 5CS50231 3/8” x 1-3/4” Clevis Pin 03H1810 1/4” x 1-1/2” Carriage Bolt 5CS65052 3/8” x 2-1/2” Carriage Bolt T11234 3/8” Nylock Stover Nut 5CS65158 1/4”...
  • Page 57 Boomless 30' Spray PART ITEM NO. DESCRIPTION QTY. Note NUMBER 5CS60082 Boom Tube 40” 5CS43658 Nozzle Body Single Hose 1/2” 5CS43411 Spray Tip Screen 5CS43599 Spray Fitting Cap (threaded) 5CS43401 Plastic End Cap 1” 5CS43775 Boomless Flat Spray Tip Left 5CS43774 Boomless Flat Spray Tip Right 5CS43809 Boomless Flat Spray Tip Center 5CS43598...
  • Page 58 Boomless 30' Spray PART ITEM NO. DESCRIPTION QTY. Note NUMBER A22698 5/16” Flange Nut 5CS43315 5/16” x 1-3/4” Square U-Bolt 5CS43970 Boom Bracket Parts Diagrams 5CS201115OM (rev 00 07/2020)
  • Page 59 On-Highway Kit PART ITEM NO. DESCRIPTION QTY. Note NUMBER Rear Light Kit - Includes Right 5CS50934 and Left Assemblies and Harness 5CS43968 Light Bracket RH 5CS43969 Light Bracket LH 03H1540 5/16” x 3/4” Carriage Bolt A22698 5/16” Flange Nut 5CS65017 1/4”...
  • Page 60 On-Highway Kit PART ITEM NO. DESCRIPTION QTY. Note NUMBER 5CS43647 SMV Sign 5CS65051 #10-24 Nut #10-24 x 3/8” Phillips Pan Head 5CS65258 Screw Push in Cable Clamp with Wire 5CS43983 Not Illustrated Ties Parts Diagrams 5CS201115OM (rev 00 07/2020)
  • Page 61 100 ft Hose Reel (110/150) PART ITEM NO. DESCRIPTION QTY. Note NUMBER 5CS43686 Hose Reel Spindle 5CS43687 Hose Reel 5CS43663 Hose Holder 1/2” 5CS62008 1/4” Bent Pin 5CS43782 Swivel 1/2fpt, Elbow 5CS50245 Rubber Chain Clamp 5CS43783 Swivel Knob 5CS43967 Hose Reel Bracket A110615 5/8”...
  • Page 62 100 ft Hose Reel (110/150) PART ITEM NO. DESCRIPTION QTY. Note NUMBER 5CS65163 7/16” Center Lock Nut 03H1705 7/16 x 3 Carriage Bolt 14H849 7/16” Hex Nut 5CS43781 1/4” x 4” J-Bolt 5CS43725 Spacer 5CS43810 1/4” Plastic Knob 5CS65154 1/4” Washer 03H1540 5/16 x 3/4 Carriage Bolt A22698...
  • Page 63 CAT 2 Pin Kit PART ITEM NO. DESCRIPTION QTY. Note NUMBER 5CS65272 1/2” x 1-1/2” Carriage Bolt 5CS43963 CAT 2 Pin Brace 5CS61513 CAT 2 Side Pin 5CS43962 CAT 2 Pin Bracket 5CS65044 1/2” x 1” Carriage Bolt 5CS65037 1/2” Flange Nut 5CS61514 CAT 2 Top Link Pin Parts Diagrams...

  • Page 64: Bolt Torque Chart

    BOLT TORQUE CHART • Torque values listed are for general use only, based on the strength of the bolt or screw. DO NOT use these values if a different torque value or tightening procedures is given for a specific application. For plastic insert or crimped steel type lock nuts, for stainless steel, or for nuts on u-bolts, see the tightening instructions for the specific application.
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  • Page 68 PART NUMBER 5CS201115OM COPYRIGHT © 2020 Superior Tech Inc. Lancaster, PA All rights reserved...

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