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Frontier LS2004 Operator's Manual

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O P E R A T O R ' S
M A N U A L
LIQUID SPRAYER
LS2004
LS2004
5CS2004OM (rev 00 07/2020)

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Summary of Contents for Frontier LS2004

  • Page 1 O P E R A T O R ' S M A N U A L LIQUID SPRAYER LS2004 LS2004 5CS2004OM (rev 00 07/2020)
  • Page 2 TO THE OWNER: Read this manual before operating your Frontier equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all the adjustment and operating procedures before attempting to operate.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION SAFETY Safety and Instructional Labels ASSEMBLY INSTALLATION OPERATION SERVICE TROUBLESHOOTING SPECIFICATIONS Tractor Ballasting Parts Diagrams Bolt Torque Chart This Operator's Manual should be regarded as part of the machine. Suppliers of both new and second-hand machines must make sure that the manual is provided with the machine.

  • Page 4: Introduction

    Frontier dealer to inform them of this unit's machine may vary slightly in detail. We reserve serial number. This will help Frontier notify you the right to redesign and change the machines of any issues or product improvements.

  • Page 5: Safety

    SAFETY Read Safety in Machine Operator’s Manual • Keep people and pets out of the work area. Read the general safety operating precautions Stop machine if anyone enters the area. in your machine operator’s manual for • If you hit an object, stop the machine and additional safety information.
  • Page 6 Direct exposure to hazardous chemicals components with stored energy, such as can cause serious injury. Potentially hydraulic components and springs. hazardous chemicals used with Frontier • Release hydraulic pressure by lowering equipment include pesticides, herbicides attachment or cutting units to the ground or and fungicides.
  • Page 7 • Securely support any machine or • Certain operating conditions may dictate attachment elements that must be raised that the operator and any passenger for service work. Use jack stands or lock wear appropriate safety equipment while service latches to support components when operating the vehicle.
  • Page 8 • A Safety Data Sheet (SDS) provides specific details on chemical products: physical and health hazards, safety procedures, and emergency response techniques. The seller of the chemical products used with your machine is responsible for providing the SDS for that product. Safety 5CS2004OM (rev 00 07/2020)

  • Page 9: Safety And Instructional Labels

    8. Keep others away. ST50927 ST50910 3 - 5CS50928 4 - Serial Number Tag LS2004 45 GALLON LIQUID SPRAYER Mfg Date: MM/DD/YYYY Serial Number Mass (Empty): 79 - 96 Lbs (36 - 44 Kg) *XXXXXXXXXXXXXXXXX* Mass (Laden): 496 - 513 Lbs (225 - 233 Kg) Tank Volume: 45 Gal (170 L) Max Working Pressure: 100 psi (6.9 Bar)

  • Page 10: Assembly

    3D Series tractors, please see instructions below Assembly of this equipment is the responsibility of the Frontier dealer. It should be delivered to the owner completely assembled and adjusted 1. Remove LH side engine cover and operator for normal operating conditions. In most...
  • Page 11 4. Route chassis harness (5CS50913) starting NOTE: The free end of the harness should be from the battery harness to the right rear of oriented at the rear of the tractor free of the 3pt the tractor near the ROPS. Follow the main linkage in a suitable location to connect to the chassis harness under the operator station sprayer.
  • Page 12 battery removal and installation. Harness" above. 3. Drill a 5/8" hole in the battery tray. 4. Remove any burrs and sharp edges. For 3D tractors: 5. Install grommet (5CS43985) in drilled hole. 6. Route the battery harness (5CS50912) through the grommet such that the two-way connector exists the battery compartment.

  • Page 13: Installation

    INSTALLATION Sprayer Installation 6. Close both levers on iMatch – Quick Hitch to lock lower draft pins in place. Levers are closed when they are folded down Installing Ballast (horizontal position). CAUTION: Avoid Injury! Machine can become unstable when operating with Removing and Storing Sprayer attachment.
  • Page 14 Store Sprayer Safely CAUTION: Avoid Chemical Injury! • Wear protective clothes, gloves and goggles when handling sprayer. • Do not store sprayer with chemicals in tank. • If sprayer comes in contact with your body, immediately follow directions on chemical container pertaining to spray material.

  • Page 15: Operation

    OPERATION Sprayer Setup • Never dump excess spray material into a storm drain or near a lake or stream. Filling Sprayer Tank 1. The preferred method of cleaning is to dilute CAUTION: Avoid injury to operator remaining material with water and apply it to or bystanders! the area previously treated.
  • Page 16 determine speed: GPM Per Nozzle = GAL/1000 sq ft x MPH x W 1. Measure a 200 or 300 foot distance on a / 136 field or surface similar to where sprayer will GPA = 5940 x GPM (Per Nozzle) / MPH x W be used.
  • Page 17 NOTE: Lower pressure settings will result in pressure, it is important to set tractor less spray drift. rpm at rate that was used to determine tractor speed. Example: Assume tractor speed is determined to be 4 2.2 gpm pump mph, nozzles are gray (TFVP3), and desired Although the pressure can be adjusted by par- GPA is 20 GPA.
  • Page 18 Operating the Sprayer with 3. Squeeze the handle (E) to spray. 4. Push lock (F) forward to lock handle in ON 2.2 gpm pump position. Starting and Stopping the Sprayer 1. Turn the selector lever (A) on the sprayer to the desired position, spray wand/nozzle or spray boom.
  • Page 19 12.5 ft Boom Spray Width • 30 inches - Both Left and Right sections OFF. • 90 inches - Either Left or Right section OFF. • 150 inches - Both Left and Right sections Boomless Spray Width • 2.5 ft - Both Left and Right sections OFF. •...

  • Page 20: Service

    SERVICE Servicing Sprayer Safely 4. Store sprayer in a dry location away from elements. CAUTION: Avoid injury to operator Placing Sprayer Back in Service after or bystanders! Winterizing • Wear protective clothes, gloves 1. Flush sprayer with fresh water to clean out and goggles when handling sprayer.
  • Page 21 Frontier Quality Continues with Quality depression inside tank. Service 5. Install and tighten tank cover. Frontier provides a process to handle your questions or problems, should they arise, to ensure that product quality continues with your Frontier dealer’s parts and service support.

  • Page 22: Troubleshooting

    TROUBLESHOOTING Troubleshooting Sprayer Using the Troubleshooting Chart If you are experiencing a problem that is not listed in this chart, see your authorized dealer for service. When you have checked all the possible causes listed and you are still experiencing the problem, see your authorized dealer.

  • Page 23: Specifications

    SPECIFICATIONS Boom Option 10 ft 12.5 ft Boomless Capacity Sprayer Tank 45 gal (170 L) Working Width 10 ft (3 m) 12.5 ft (3.8 m) 24 ft (7.3 m) Transport Width 44 in (112 cm) 52 in (132 cm) 33 in (84 cm) Dimension Transport Length 32 in (81 cm)

  • Page 24: Tractor Ballasting

    TRACTOR BALLASTING Boom Options Full Tank 24 ft Implement 10ft Boom 12.5ft Boom Weight (lbs) Boomless Code Specifications 5CS2004OM (rev 00 07/2020)

  • Page 25: Parts Diagrams

    2. Tractor cab may not provide sufficient protection. See Tractor’s Operator’s Manual. Operator’s Manual. LS2004 3. Stay away from chemicals, spray, and drift. 3. Stay away from chemicals, spray, and drift. 4. Before servicing or filling sprayer, lower all equipment to the 4.
  • Page 26 OM and Safety Decal Kit - Label 5CS0030 Spanish 5CS43997 Replacement Decal Kit - English Includes Caution Label, Warning 5CS43998 Replacement Decal Kit - French Label, Frontier Replacement Decal Kit - Decal and Model 5CS43999 Spanish Decal Parts Diagrams 5CS2004OM (rev 00 07/2020)
  • Page 27 Frame and Tank Parts Diagrams 5CS2004OM (rev 00 07/2020)
  • Page 28 Frame and Tank PART ITEM NO. DESCRIPTION QTY. Note NUMBER 5CS61500 3 Point A Frame 5CS61502 Frame Base Left 5CS61503 Frame Base Right 5CS61504 Frame Base Rear 5CS61505 Boom Support 5CS43315 5/16” x 1-3/4” Square U-Bolt 03H1500 3/8” x 1” Carriage Bolt E55662 3/8”...
  • Page 29 2.2 GPM Pump and Hand Sprayer PART ITEM NO. DESCRIPTION QTY. Note NUMBER 5CS43673 Spray Wand w/ Brass Tip 5CS43674 Hose Holder 3/8” 5CS43918 Pump 2.2 GPM 100 PSI 5CS43183 Elbow 3/8” NPT - 3/8” Barb 5CS43235 Tee 3/8” NPT -3/8” Barb Parts Diagrams 5CS2004OM (rev 00 07/2020)
  • Page 30 2.2 GPM Pump and Hand Sprayer PART ITEM NO. DESCRIPTION QTY. Note NUMBER 5CS43181 Selector Valve 3/8” 5CS43182 Fitting Straight 3/8” Barb 5CS43258 Sump Strainer 3/8” 5CS65001 #10-24 x 1” Truss Head Screw 5CS43287 Spray Wand Clip Large 5CS43130 Spray Wand Clip Small 5CS43014 In-line Valve 3/8”...
  • Page 31 4.0 GPM Pump and Hand Sprayer Parts Diagrams 5CS2004OM (rev 00 07/2020)
  • Page 32 4.0 GPM Pump and Hand Sprayer PART ITEM NO. DESCRIPTION QTY. Note NUMBER 5CS43663 Hose Holder 1/2” 5CS43803 Elbow 1/2” Barb - 1/2” NPT 5CS43423 Fitting 1/2” Barb - 1/2” MP 5CS43422 Sump Strainer 1/2” 5CS43791 Pump 4.0 GPM 100 PSI 5CS43591 Relief Valve 1/2”...
  • Page 33 10' Folding Boom PART ITEM NO. DESCRIPTION QTY. Note NUMBER 5CS60084 Side Boom Tube 26” 5CS60082 Center Boom Tube 40” 5CS43849 Boom Hinge Bracket 5CS43389 Boom Hinge Backing Plate 5CS43402 5/16” x 3” Clevin Pin 5CS43401 Plastic End Cap 1” 5CS43624 Small Bowtie Clip 5CS43598...
  • Page 34 10' Folding Boom PART ITEM NO. DESCRIPTION QTY. Note NUMBER 03H1810 1/4” x 1-1/2” Carriage Bolt 5CS43192 Tee 3/8 Barb w/ Nut 5CS43406 Nozzle Body Single Hose 3/8” 5CS43411 Spray Tip Screen 5CS43405 Nozzle Body Dual Hose 3/8” 5CS43843 Air Induction Spray Tip 0.4 gpm 5CS43014 In-line Valve 3/8”...
  • Page 35 12.5' Folding Boom PART ITEM NO. DESCRIPTION QTY. Note NUMBER 5CS60085 Side Boom Tube 37” 5CS60083 Center Boom Tube 48” 5CS43849 Boom Hinge Bracket 5CS43389 Boom Hinge Backing Plate 5CS43402 5/16” x 3” Clevin Pin 5CS43401 Plastic End Cap 1” 5CS43624 Small Bowtie Clip 5CS43598...
  • Page 36 12.5' Folding Boom PART ITEM NO. DESCRIPTION QTY. Note NUMBER 5CS43403 Spring 3/4” x 3-3/4” x .105 N10217 1/4” Flange Nut 03H1810 1/4” x 1-1/2” Carriage Bolt FH325451 1/4” x 3” Carriage Bolt 5CS43597 Tee 1/2” Barb - 1/2” NPT F 5CS43658 Nozzle Body Single Hose 1/2”...
  • Page 37 Boomless 24' Spray PART ITEM NO. DESCRIPTION QTY. Note NUMBER 5CS61020 Boom Tube 31” 5CS43597 Tee 1/2” Barb - 1/2” NPT F 5CS43598 Square Tube Clamp 1” 5CS43658 Nozzle Body Single Hose 1/2” 5CS43595 Nozzle Body Dual Hose 1/2” Parts Diagrams 5CS2004OM (rev 00 07/2020)
  • Page 38 Boomless 24' Spray PART ITEM NO. DESCRIPTION QTY. Note NUMBER Spray Tip Cap w/ Gasket for 5CS43599 Threaded Tips 5CS43408 Spray Tip Cap w/ Gasket 5CS43410 Flood Spray Tip 0.3 gpm 5CS43600 Boomless Flat Spray Tip Right 5CS43601 Boomless Flat Spray Tip Left 5CS43411 Spray Tip Screen 5CS43401...

  • Page 39: Bolt Torque Chart

    BOLT TORQUE CHART • Torque values listed are for general use only, based on the strength of the bolt or screw. DO NOT use these values if a different torque value or tightening procedures is given for a specific application. For plastic insert or crimped steel type lock nuts, for stainless steel, or for nuts on u-bolts, see the tightening instructions for the specific application.
  • Page 40 PART NUMBER 5CS2004OM COPYRIGHT © 2020 Superior Tech Inc. Lancaster, PA All rights reserved...

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