Trane GANE Installation, Operation And Maintenance Manual
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Trane GANE Installation, Operation And Maintenance Manual

Separated combustion tubular gas fired direct spark propeller unit heaters
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Installation, Operation and Maintenance
Separated Combustion Tubular
Gas Fired Direct Spark Propeller
Unit Heaters
Model:
GANE
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of
heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training.
Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury.
When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are
attached to the equipment.
August 2020
SAFETY WARNING
GANE-SVX001B-EN
J30-09410

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  • Page 1 Separated Combustion Tubular Gas Fired Direct Spark Propeller Unit Heaters Model: GANE J30-09410 SAFETY WARNING Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training.
  • Page 2 PRIOR to Practices servicing the unit. NEVER PERFORM ANY Trane believes that responsible refrigerant practices are SWITCHING, DISCONNECTING, OR VOLTAGE TESTING WITHOUT PROPER ELECTRICAL PPE AND important to the environment, our customers, and the air conditioning industry.
  • Page 3 Copyright This document and the information in it are the property of Trane, and may not be used or reproduced in whole or in part without written permission. Trane reserves the right to revise this publication at any time, and to make changes to its content without obligation to notify any person of such revision or change.

  • Page 4: Table Of Contents

    ......32 Identification of Parts Propeller Unit Heaters . Gas Equipment Start-Up ....35 GANE-SVX001B-EN...

  • Page 5: Description

    If any damage is 2. Don't touch electrical switches. found, the consignee should sign the bill of lading indicating such damage and immediately file claim for 3. Extinguish any open flame. damage with the transportation company. GANE-SVX001B-EN...

  • Page 6: Model Number Description

    460/60/3 575/60/3 208/60/1 Digit 9 — Gas Control Option Digit 10 — Design Sequence First Design Digit 11 — Heat Exchanger Material Standard (Aluminized Steel) 409 Stainless Steel Digit 12, 13, 14 — Reserved for Future Use Not Used GANE-SVX001B-EN...

  • Page 7: General Safety Information

    (1) by ventilation of the space, (2) control of the purging rate, (3) elimination of all hazardous Follow installation instructions CAREFULLY to avoid conditions. All precautions must be taken to perform creating unsafe conditions. All wiring should be done and this operation in a safe manner! GANE-SVX001B-EN...
  • Page 8 (641) (946) (1403) "M" Flue Size Diameter* - in (mm) (127) (152) Gas Inlet, Natural Gas - in Gas Inlet, LP Gas - in Approximate Unit Weight - lb (kg) (61) (67) (71) (88) (93) (97) (141) (147) (154) GANE-SVX001B-EN...
  • Page 9 (35mm) (Hanging) 32-1/2' (Hanging) (826mm) 11-5/8 (Flue Diameter) (295mm) (Hanging) 33" (838mm) 24-1/2 (622mm) (Discharge Opening) Electrical Control Panel 1" High Limit Gas Valve (Discharge (25mm) Access Combustion Air Opening) Connection Inlet Side View Rear View Front View D9067B GANE-SVX001B-EN...

  • Page 10: Installation

    (457mm) above the floor or protected by a partition not less than 18 inches (457mm) high. However, any unit heater mounted in a parking structure less than 8 feet (2.4m) above the floor must be equipped with an OSHA GANE-SVX001B-EN...
  • Page 11 * It is not recommended to mount a unit with a 90° nozzle under 10 feet. Notes: 1. All throw data figures are approximations. Allowances should be made for optimum performance, altitude, etc. 2. NR - Units not recommended at these mounting heights. 3. 30°, 60° and 90° nozzles are shipped unassembled. GANE-SVX001B-EN...

  • Page 12: Gas Piping

    1. Find the cu. feet/hr. by using the following formula: personal injury, or death! InputBtu      Refer to Figure 3, p. 12 Figure 4, p. 12 for suspension feet       -------------------------------------------------- - 1000 of units. GANE-SVX001B-EN...

  • Page 13: Pipe Installation

    1. Install the gas piping in accordance with applicable in Table 4. A field LP tank regulator must be used to local codes. limit the supply pressure to a maximum of 14 inches GANE-SVX001B-EN...
  • Page 14 (2.7 kPa) (a) For single stage application only at normal altitudes. WARNING Check all pipe joints for leakage using a soap solution or other approved method. Never use an open flame or severe personal injury or death may occur! GANE-SVX001B-EN...

  • Page 15: Electrical Connections

    3. Dead Areas - Areas where the air cannot circulate Should any high limit wires have to be replaced, freely, such as behind doors or in corners. they must be replaced with wiring material having a temperature rating of 200°C minimum. GANE-SVX001B-EN...
  • Page 16 Electrical Connections Figure 9. Separated combustion tubular units equipped with natural gas and propane (LP) gas GANE-SVX001B-EN...
  • Page 17 Electrical Connections Figure 10. Separated combustion tubular unit sizes with optional 2 stage ignition GANE-SVX001B-EN...

  • Page 18: Venting

    Failure to open such a damper prior to operating pressure. gas unit will result in the spillage of flue gas into the occupied space. Vertically Vented Unit Heaters (Category I) Observe the following precautions when venting the unit: GANE-SVX001B-EN...

  • Page 19: Horizontally Vented Unit Heaters (Category Iii)

    If venting concentrically, a Combustion Air Inlet Kit is required and instructions Never operate unit heaters without combustion air and included in the kit should be followed. flue gas piping in place or severe personal injury or death may occur! GANE-SVX001B-EN...

  • Page 20: Exhaust Venting

    10 ft. (3.05m) for each 90° elbow and 4 ft. suitable to 550°F (288°C). (1.22m) for each 45° elbow. 6. The vent system must be installed to prevent collection of condensate. Pitch horizontal pipes downward 1/4 in. per foot (21mm/m) toward the vent cap to facilitate GANE-SVX001B-EN...
  • Page 21 * 2 ft. minimum plus maximum snow depth for area. ** If excessive condensation develops, a drip leg with a condensate drain may be required. Insulating the pipes may eliminate the problem. 2764C Figure 12. Horizontal intake/vent locations CAT-2765C GANE-SVX001B-EN...
  • Page 22 Venting Figure 13. Vertical vent installation D3619C Figure 14. Horizontal vent installation D3620F Figure 15. Vertical venting requirements D3662D GANE-SVX001B-EN...
  • Page 23 Installation Codes for Natural Gas Burning Appliances and Equipment, or CSA B149.2, Installation Codes for Propane Gas Burning Appliances and Equipment. 2. Any reference to U. S. standards or codes in these instructions are to be ignored, and the applicable Canadian standards or codes applied. GANE-SVX001B-EN...

  • Page 24: Operation

    The thermostat must be mounted on a vertical, vibration-free surface free from air Primary Air Shutter Adjustment currents and in accordance with the furnished instructions (also refer to Electrical Section). Primary air adjustment is made at the factory. No field adjustments are necessary. GANE-SVX001B-EN...

  • Page 25: Gas Input Rate

    3. The adjusted manifold pressure should not vary more installation and the technician’s name and date on the than 10% from pressure specified in Table 6. label using a permanent marker. Refer to Installation Instruction section on Adjustments- Gas Input Rate for adjusting the manifold pressure. GANE-SVX001B-EN...
  • Page 26 2. Insufficient combustion air. 2. Clean combustion air inlet openings. D. Floating flame. 3. Blocked heat exchanger. 3. Clean heat exchanger. Refer to “Installation”. 4. Air leak into combustion chamber or draft hood. 4. Determine cause and repair accordingly. GANE-SVX001B-EN...
  • Page 27 1. Power ventor wheel loose. 1. Replace or tighten. K. Noisy power ventor. 2. Power ventor wheel is dirty. 2. Clean power ventor wheel. 3. Power ventor wheel is rubbing on the housing. 3. Realign power ventor wheel. GANE-SVX001B-EN...
  • Page 28 S. Power ventor will not run. 2. Motor overload is tripped or bad motor. needed. 3. Defective control board. 3. Check for continuous 115V on terminal “CBM Blower” and neutral during call for heat. If not present and all checks are normal, replace. GANE-SVX001B-EN...
  • Page 29 Pressure Switch open with inducer on or closed 3 Flashes with inducer off. 2. Moisture or debris in tubing that connects pressure switch and draft inducer. 3. Airflow switch jumpered or miswired. GANE-SVX001B-EN...
  • Page 30 Limit or rollout switch is open. 3. Incorrect airflow due to blockage or motor not operating. 5 Flashes Flame sensed while gas valve is off. Flame probe miswired or shortened. 6 Flashes On-board microprocessors disagree. Thermostat is interfering with control board. GANE-SVX001B-EN...

  • Page 31: Maintenance

    4. With the burners removed, wire brush the inside surfaces of the heat exchanger. 5. Remove any dirt, dust, or other foreign matter from the burners using a wire brush and/or compressed air. GANE-SVX001B-EN...

  • Page 32: Limited Warranty

    5. THIS LIMITED WARRANTY IS IN LIEU OF ALL WARRANTIES, EITHER EXPRESS OR IMPLIED, AND ALL SUCH OTHER WARRANTIES, INCLUDING WITHOUT LIMITATION IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED AND EXCLUDED FROM GANE-SVX001B-EN...

  • Page 33: Identification Of Parts Propeller Unit Heaters

    Manifold Burner Electrical Control Assembly Panel Assembly Fan Guard Seperated Combustion Figure 23. Power venter assembly (300/400 Unit Sizes) Vestibule Panel/ Tube Burner Cover Assembly Collar Ignitor Grommet Bracket Assembly D9068 Gas Valve Sight Glass Figure 20. Heat exchanger assembly GANE-SVX001B-EN...
  • Page 34 Figure 24. Turbulator / high limit location How To Order Replacement Parts Please send the following information to your local representative: if further assistance is needed, contact the manufacturer's customer service department. • Unit Number • Serial Number • Part Description and Number as shown GANE-SVX001B-EN...

  • Page 35: Gas Equipment Start-Up

    Check rotation of main propeller(s). External static pressure _________ in. W.C.   Check motor amps. L1_____ L2_____ L3_____ Cycle by thermostat or operating control.  Combustion readings:  Carbon Monoxide:______ PPM  Carbon Dioxide:________% Remarks:_____________________________________________________________________________________________ ________________________________________________________________________________________________________________ ________________________________________________________________________________________________________________ ________________________________________________________________________________________________________________ GANE-SVX001B-EN...
  • Page 36 For more information, please visit trane.com or tranetechnologies.com. Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice. We are committed to using environmentally conscious print practices.

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