jcb 135 Operator's Manual
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Summary of Contents for jcb 135
- Page 1 OPERATOR'S MANUAL 135, 155, 175, 190, 205 EN - 9831/2350 ISSUE 1 - 03/2016 THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE...
- Page 2 Operator's Manual. You must understand and follow the instructions in the Operator's Manual. If you do not understand anything, ask your employer or JCB dealer to explain it. OPERATOR'S Do not operate the machine without an Operator's...
- Page 3 Notes: 9831/2350-1 Find manuals at https://best-manuals.com...
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Page 4: Table Of Contents
Table of Contents Contents Page No. Acronyms Glossary ............................Introduction About this Manual Model and Serial Number ........................1 Using the Manual ..........................1 Left-Hand Side, Right-Hand Side ......................1 Cross References ..........................1 Location of Manual ..........................2 Safety Safety - Yours and Others ........................ - Page 5 Table of Contents Entering and Leaving the Operator Station General ..............................28 Emergency Exit ........................... 28 Doors Operator Door ............................. 31 Windows Front Window ............................33 Side Window ............................33 Before Starting the Engine General ..............................35 Operator Seat General ..............................36 Basic Seat ............................
- Page 6 Attachment Frame General .............................. 126 Quickhitch Quickhitch Attachment Bracket ......................127 Shovels General .............................. 133 Standard Shovel ..........................133 Grapple Shovel ..........................134 6-in-1 Shovel ............................. 135 Forks General .............................. 138 Pallet Forks ............................138 9831/2350-1 Find manuals at https://best-manuals.com...
- Page 7 Put into Storage ..........................148 During Storage ..........................148 Take out of Storage .......................... 149 Security General .............................. 150 JCB Plantguard ..........................150 Construction Equipment Security and Registration Scheme (CESAR) ..........150 Maintenance Introduction General .............................. 151 Owner/Operator Support ........................151 Service/Maintenance Agreements ....................
- Page 8 Table of Contents Preparation ............................177 Attachments General ............................. 178 Body and Framework General ............................. 179 Pivot Pins ............................180 Operator Station General ............................. 182 Operator Protective Structure ......................182 Seat ..............................183 Seat Belt ............................183 Controls ............................. 183 Engine General .............................
- Page 9 Table of Contents Technical Data Static Dimensions General .............................. 215 Dimensions ............................215 Weights ............................. 217 Performance Dimensions General .............................. 219 Driving Performance ......................... 220 Noise Emissions General .............................. 221 Noise Data ............................221 Vibration Emissions General .............................. 222 Vibration Data ........................... 222 Fluids, Lubricants and Capacities General ..............................
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Page 10: Acronyms Glossary
Table of Contents Acronyms Glossary CESAR Construction Equipment Security and Registration Diesel Exhaust Fluid Electronic Control Unit ESOS Engine Shut-Off Solenoid FEAD Front End Accessory Drive FOPS Falling Object Protective Structure HVAC Heating Ventilation Air Conditioning International Organization for Standardization Liquid Crystal Display Light Emitting Diode Product Identification Number... - Page 11 Notes: viii 9831/2350-1 viii...
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Page 12: Introduction
Particular attention must be given to all the safety aspects of operating and maintaining the product. If there is anything you are not sure about, ask your JCB dealer or employer. Do not guess, you or others could be killed or seriously injured. -
Page 13: Location Of Manual
Introduction About this Manual Location of Manual The manual is located in the case behind the seat or below the seat. The manual should always be returned to its case after use. Figure 2. C Manual location Figure 3. C Manual location 9831/2350-1... -
Page 14: Safety
If you do not fully understand the warning messages, ask your employer or JCB dealer to explain them. Safety is not just a matter of responding to the warnings. All the time you are working on or with the product you must be thinking of what hazards there might be and how to avoid them. -
Page 15: General Safety
Lightning can kill you. Do not use the machine if there is lightning in your area. Machine Modifications This machine is manufactured in compliance with prevailing legislative requirements. It must not be altered in any way which could affect or invalidate its compliance. For advice consult your JCB dealer. 9831/2350-1... -
Page 16: Clothing And Personal Protective Equipment (Ppe)
Introduction Safety Clothing and Personal Protective Equipment (PPE) Do not wear loose clothing or jewellery that can get caught on controls or moving parts. Wear protective clothing and personal safety equipment issued or called for by the job conditions, local regulations or as specified by your employer. - Page 17 Notes: 9831/2350-1...
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Page 18: About The Product
Product Compliance Your JCB product was designed to comply with the laws and regulations applicable at the time of its manufacture for the market in which it was first sold. In many markets, laws and regulations exist that require the owner to maintain the product at a level of compliance relevant to the product when first produced. -
Page 19: Description
For more information, contact your JCB dealer. Optional Equipment and Attachments A wide range of optional attachments are available to increase the versatility of your machine. Only the JCB approved attachments are recommended for use with your machine. Contact your JCB dealer for the full list of approved attachments available. -
Page 20: Main Component Locations
About the Product Description Main Component Locations The illustration shows a typical machine model. Your machine may look different from the one shown. Figure 5. 1 ROPS/FOPS cab 2 Fuel tank filler point 3 Lift arm/boom 4 Front working lights 5 Quickhitch 6 Engine top cover 7 Wheels/tyres... -
Page 21: Product And Component Identification
1 to 3 World manufacturer identification. For example, IND = India Build 4 to 6 Machine type. For example, 135 = 135 7 to 8 Machine model. For example, W = Wheeled V = Vertical Lift R = Radial Lift Generated Check Letter. -
Page 22: Operator Protective Structure
About the Product Product and Component Identification Figure 7. XXXXX A Cylinder block location Table 3. Example of the engine identification number 50261 500405 Digit 7-12 Table 4. Explanation of the engine identification number Digit Explanation Engine type. GN = Normally Aspirated. GP = Tur- bocharged. - Page 23 If the machine is used in any application where there is a risk of falling objects then a FOPS must be installed. For further information, contact your JCB dealer. The FOPS has a data plate attached. The data plate indicates what level of protection the structure provides.
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Page 24: Safety Labels
Keep all of the safety labels clean and readable. Replace a lost or damaged safety label. Make sure the replacement parts include the safety labels where necessary. Each safety label has a part number printed on it, use this number to order a new safety label from your JCB dealer. Safety Label Identification The illustration shows a typical machine model. - Page 25 About the Product Safety Labels Figure 9. Table 5. Safety Labels Item Part No. Description Qty. 334/P0307 (Combination label) Crush hazard. Wear seat belt. 332/L8248 Noise warning. Wear ear protection. 817/70014 Warning. Read the Operator’s Manual before you operate the machine. 817/70104 Crushing of whole body.
- Page 26 About the Product Safety Labels Item Part No. Description Qty. 332/P7181 Crushing of whole body. Attach/use the support or prop to lockout for service, maintenance or any access. 332/P7131 Pressure hazard. Read the Service Manual. 817/70004 Burns to fingers and hands. Stay a safe distance away. 332/L7456 Flying debris warning.
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Page 27: Operator Station
About the Product Operator Station Operator Station Component Locations Figure 10. A Left armrest (contains 12V accessory socket), B Right interlock bar,Refer to: Operation > Safety Refer to: Operation > Safety Equipment Equipment (Page 52). (Page 52). C Left joystick control lever, Refer to: Operation >... -
Page 28: Console Switches
About the Product Console Switches Console Switches Window Wipers Three position rocker switch. The switch functions operate when the ignition switch is in the on position. The wiper will self-park when switched off. Position : 1 = Off Position : 2 = On Position : 3 = Washer on (if installed) 9831/2350-1... -
Page 29: Interior Switches Ignition Switch
About the Product Interior Switches Interior Switches Ignition Switch CAUTION If any of the audible/visual warnings operate while the engine is running, stop the engine as soon as it is safe to do so and rectify the fault. Refer to: Operation > Instruments (Page 62). Key Start (Standard) The ignition switch is operated by an ignition key. -
Page 30: Cab Interior Light
About the Product Interior Switches Cab Interior Light Turn on the ignition. Refer to: About the Product > Interior Switches (Page 18). Press either end of the light unit to switch on the cab interior light. Pressing the other end will switch the light off. Figure 12. - Page 31 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...
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