CAS Corporation SW-1S Service Manual

CAS Corporation SW-1S Service Manual

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Service Manual
SW-1S/1C/1W/1N
SW-1S/1C/1W/1N
SERVICE MANUAL
(Revision 0.2 / 2008.09.30)
1
12/18/08

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  • Page 1 Service Manual SW-1S/1C/1W/1N SW-1S/1C/1W/1N SERVICE MANUAL (Revision 0.2 / 2008.09.30) 12/18/08...
  • Page 2: Table Of Contents

    1.2. Precaution ..........................4 1.3. Specifications ........................5 1.4. Key ............................. 7 1.5. Dimension ..........................7 1.5.1. SW-1S/1C/1N ........................7 1.5.2. SW-1W ..........................8 1.6. Sealing Method ........................9 Calibration ..........................11 2.1. General Calibration ......................11 2.1.1. C4 Setting ......................12 2.1.1.1.
  • Page 3 Service Manual SW-1S/1C/1W/1N Part List ............................27 8.1.1 SW-1S/1C/1W (Electronic part) ..................... 27 8.1.2 SW-1S/1C (Mechanical part) ....................32 8.1.3 SW-1W (Mechanical part) ...................... 35 12/18/08...
  • Page 4: Introduction

    WE hope that your departments enjoy with high quality of CAS product. This manual will help you with proper operations and care of the SW-1S/1C/1W series. Please keep it handy for the future references. 1.2. Precaution •...
  • Page 5: Specifications

    Service Manual SW-1S/1C/1W/1N 1.3. Specifications MODEL PW-II/2N 2kg, e = 1g 5kg, e = 2g 10kg,e = 5g 5lb, e = 0.002lb 10lb, e = 0.005lb 20lb,e=0.01lb 80oz, e = 0.05oz 160oz, e = 0.1oz 400oz,e= 0.2oz PW-2N only Capacity / Dec.
  • Page 6 Service Manual SW-1S/1C/1W/1N Option 9V Adapter 300mA 12/18/08...
  • Page 7: Key

    To set zero point [Set] To do [SET] key in the SETUP mode. TARE To input or cancel the tare (the weight of container). UNIT Used to convert the unit of weight. POWER To turn on or off. 1.5. Dimension 1.5.1. SW-1S/1C/1N 12/18/08...
  • Page 8: Sw-1W

    Service Manual SW-1S/1C/1W/1N 1.5.2. SW-1W 12/18/08...
  • Page 9: Sealing Method

    Service Manual SW-1S/1C/1W/1N 1.6. Sealing Method 12/18/08...
  • Page 10 Service Manual SW-1S/1C/1W/1N 12/18/08...
  • Page 11: Calibration

    Service Manual SW-1S/1C/1W/1N 2. Calibration 2.1. General Calibration Pressing and holding calibration switch press [POWER] key to go to calibration mode. User can move to other mode by using [ZERO] key in the calibration mode. User also moves to other sub-modes for each mode by using [TARE] key.
  • Page 12: C4 Setting

    Service Manual SW-1S/1C/1W/1N < Modes > 2.1.1. C4 Setting 2.1.1.1. C4-1 Setting BIT 6~7 Initial Zero range Disable BIT5 Last digit enable Enable ±3% key zero percent BIT4 Key zero percent ±2% key zero percent (+), (-) All Direction successive Tare...
  • Page 13: Span Calibration Setting (C-3)

    Service Manual SW-1S/1C/1W/1N 2.1.2. SPAN Calibration Setting (C-3) (1) Pressing and holding “Calibration Switch” press [POWER] key. After “CAL” message blinks three times and shows the version of scale, it displays “CAL 1” message. (2) Press [ZERO] to display “CAL-3”.
  • Page 14: Displaying Real A/D Value (C-5)

    Service Manual SW-1S/1C/1W/1N (7) Input a capability by using [ZERO] key. (8) Press [TARE] key, and then “MCAPA“ message blinks.“0005” will be shown. The first digit,”0” will blink. It means a mid-capability is “05 (calibration unit, kg or lb)” (9) Input a capability by using [ZERO] key.
  • Page 15: Percent Calibration (C-7)

    Service Manual SW-1S/1C/1W/1N 2.1.7. Percent Calibration (C-7) (1) Pressing and holding “Calibration Switch” press [POWER] key. After “CAL” message blinks three times and shows the version of scale, it displays “CAL 1” message. (2) Press [ZERO] to display “CAL-7”. (3) Press [TARE] key and then it displays “per 0 ” message. Select the percent value using [numeric] key.
  • Page 16: The Schematics And Diagram

    Service Manual SW-1S/1C/1W/1N 3. The Schematics and Diagram 3.1. System Block Diagram 3.2. Circuit Diagram 3.2.1. Main 12/18/08...
  • Page 17 Service Manual SW-1S/1C/1W/1N 12/18/08...
  • Page 18 Service Manual SW-1S/1C/1W/1N 12/18/08...
  • Page 19: Rear Display Pcb

    Service Manual SW-1S/1C/1W/1N 3.2.2. Rear Display PCB 12/18/08...
  • Page 20: Exploded View

    Service Manual SW-1S/1C/1W/1N 4. Exploded View 4.1. SW-1S/1C/1N 12/18/08...
  • Page 21: Sw-1W

    Service Manual SW-1S/1C/1W/1N 4.2. SW-1W 12/18/08...
  • Page 22: Load Cell Drawing

    Service Manual SW-1S/1C/1W/1N 5. Load Cell drawing 1 1 2 1 1 2 (sp ri n g e l e m e n t) 2 0 9 0 5 0 1 12/18/08...
  • Page 23: Part Location

    Service Manual SW-1S/1C/1W/1N 6. Part Location 6.1. Main PCB (Top) 12/18/08...
  • Page 24: Main Pcb (Bottom)

    Service Manual SW-1S/1C/1W/1N 6.2. Main PCB (Bottom) 12/18/08...
  • Page 25: Rear Display Pcb (Top)

    Service Manual SW-1S/1C/1W/1N 6.3. Rear Display PCB (Top) 12/18/08...
  • Page 26: Error Messages & Solution

    SW-1S/1C/1W/1N Service Manual 7. Error Messages & Solution Error Message Description Solution on Display "Err 0" Remove unstable facts. The "Err 0" occurs when scale is not stable. The "Err 1" occurs when a current zero point has Please call your CAS "Err 1"...
  • Page 27: Part List

    Service Manual SW-1S/1C/1W/1N 8. Part List 8.1.1 SW-1S/1C/1W (Electronic part) 1.1 MAIN PCB ASS'Y [140SW5EMAPUN0101] Part Name Specification Part Number Q'ty Remark MAIN PCB ASS'Y 140SW5EMAPUN0101 MAIN PCB ASS'Y PCB-MAIN 6100-PSW-0000-A(SW-1S) 6100PSW0000A 1 MAIN PCB U4(ONE MODULE NO ONE MODULE...
  • Page 28 Service Manual SW-1S/1C/1W/1N 16 CONDENSER-ELECTRIC 330uF/25V 6704C2503300 1 C11 17 CONDENSER-ELECTRIC 100uF/16V 6704C1601000 2 C5,8 18 CONDENSER-CHIP CL21F 102KBNC 6712CHP01020 3 C1,2,3 19 CONDENSER-CHIP CL21F 104KBNC 6712CHP01040 5 C4,6,7,9,10 20 CONNECTOR(WAFER) LAL0640-02 (LAW250-02) 7809CAL00020 3 J1,3,6 21 CONNECTOR(WAFER) LAL0640-03 (LAW250-03)
  • Page 29 Service Manual SW-1S/1C/1W/1N CONNECTOR 1.3 CAL PCB ASS'Y [140SW6ECAPUN0101] Part Name Specification Part Number Q'ty Remark CAL PCB ASS'Y SW-WR 140SW6ECAPUN0101 1 CAL PCB ASS'Y PCB-CAL 6151-PSW-0000-0(SW1-S/1C) 6151PSW00000 TACT S/W 11902(DJTA-1102) 7600STA19020 CONNECTOR WIRE 2P*140m/m(SW) 7840W000214B 12/18/08...
  • Page 30 1.1 MAIN PCB ASS'Y [140SW5EMAPUN0101] Part Name Specification Part Number Q'ty Remark MAIN PCB ASS'Y 140SW5EMAPUN0101 MAIN PCB ASS'Y PCB-MAIN 6100-PSW-0000-B(SW-1S LB) 6100PSW0000B 1 MAIN PCB ONE MODULE ONE MODULE 6PA0A0000000 1 U4(ONE MODULE NO OPTION) IC(REGULATOR) XC6204C502MR(5.0V) 6220IS0C5020 1 U1 IC(REGULATOR) XC6204C332MR(3.3V)
  • Page 31 Service Manual SW-1S/1C/1W/1N ELECTRIC CONDENSER-CHIP CL21F 102KBNC 6712CHP01020 3 C1,2,3 CONDENSER-CHIP CL21F 104KBNC 6712CHP01040 5 C4,6,7,9,10 CONNECTOR(WAFER) LAL0640-02 (LAW250-02) 7809CAL00020 3 J1,3,6 CONNECTOR(WAFER) LAL0640-03 (LAW250-03) 7809CAL00030 1 J4 CONNECTOR(WAFER) LAL0640-11 (LAW250-11) 7809CAL00110 2 LCD_CON PIEZO BUZZER APR,ADR(CHINA) 7002Z0000000 1 BUZZER...
  • Page 32: Sw-1S/1C (Mechanical Part)

    SW-WR 140SW6ECAPUN0101 1 CAL PCB ASS'Y PCB-CAL 6151-PSW-0000-0(SW1-S/1C) 6151PSW00000 TACT S/W 11902(DJTA-1102) 7600STA19020 CONNECTOR WIRE 2P*140m/m(SW) 7840W000214B 8.1.3 SW-1S/1C/1N (Mechanical part) 1.1 BODY ASS'Y [140SW4SBODUN0103] SW-1S 반제품 140SW4SBODUN0103 BODY ASS'Y SW-1S Q'ty BODY ASS'Y 자재 1590A000006A BATTERY SPRING B ø0.9*ø16*50*19-SUS(SW-1) BODY ASS'Y 자재...
  • Page 33 Service Manual SW-1S/1C/1W/1N C/T BOX ASS'Y 자재 9203AS000070 STYROFOAM BOX 352.5*191*146(SW-1) C/T BOX ASS'Y 자재 9203AS000080 STYROFOAM BOX 352.5*191*146(SW-1) C/T BOX ASS'Y 자재 9300A0000020 POLY BAG 90*150*0.05T(FUSE) C/T BOX ASS'Y 자재 9301A0000030 POLY BAG 170*250*0.05T(MANUAL) C/T BOX ASS'Y 자재 9302A000005B POLY BAG 270*350*0.04T(MW,PW)(SET)HD...
  • Page 34 Service Manual SW-1S/1C/1W/1N 1.4 L/C BRACKET ASS'Y [140SW4MLCBUN0103] SW-1S 반제품 140SW4MLCBUN0103 BRACKET ASS'Y SW-1S L/C BRACKET 자재 1030A000039A BRACKET-L/C LOWER SPC 120*100*4T(SW-1) ASS'Y L/C BRACKET 자재 1030A000040B BRACKET L/C-TOP SPC160*110*3.2T(SW-5,10K) ASS'Y L/C BRACKET 자재 1130A0000020 BOLT-LIMIT M5*33.8(Zn 황)(SW-10,20,30) ASS'Y L/C BRACKET 자재...
  • Page 35: Sw-1W (Mechanical Part)

    Service Manual SW-1S/1C/1W/1N ASS'Y 1.5 UPPER CASE ASS'Y [140SW4MUPCUN0103] SW-1S 반제품 140SW4MUPCUN0103 UPPER CASE ASS'Y SW-1S UPPER CASE ASS'Y 자재 1510A0004200 SCREW-TAPPING(PH)-1 M4*20 UPPER CASE ASS'Y 자재 1563A0003080 RIVET @3.2*8 UPPER CASE ASS'Y 자재 1810SW000332 SPEC PLATE SW-1(영공)(SW,SW-II 공용) UPPER CASE ASS'Y 자재...
  • Page 36 Service Manual SW-1S/1C/1W/1N BODY ASS'Y 1000A0002270 CONNECTOR RUBBER PLATE SW-1W(39.6*29.6*1.2t) BODY ASS'Y 1005A0001150 SEALING WASHER ø5*10 (SW-WATERPROOF) BODY ASS'Y 1030A0002030 SEALING PLATE 35.2*26*1t DB-II BODY ASS'Y 1265A0000010 BOLT-SEALING M3*9(황동,HEAD 3mm 포함) BODY ASS'Y 1502MSU05120 SCREW-MACHINE(PH) M5*0.8*12-SUS BODY ASS'Y 1510A0003060 SCREW-TAPPING(PH)-1...
  • Page 37 Service Manual SW-1S/1C/1W/1N C/T BOX ASS'Y 9100SW00133B C/T BOX SW-1(360*297*215, 영문) C/T BOX ASS'Y 9100SW004300 C/T BOX 615*375*435(SW-1/4) 0.25 C/T BOX ASS'Y 9203AS000200 STYROFOAM BOX SW-WATERPROOF(R) 352.5*146*191 C/T BOX ASS'Y 9203AS000210 STYROFOAM BOX SW-WATERPROOF(L) 352.5*146*191 C/T BOX ASS'Y 9300A0000020 POLY BAG 90*150*0.05T(FUSE)
  • Page 38 Service Manual SW-1S/1C/1W/1N L/C BRACKET ASS'Y 1005A0001150 SEALING WASHER ø5*10 (SW-WATERPROOF) L/C BRACKET ASS'Y 1030A000039A BRACKET-L/C LOWER SPC 120*100*4T(SW-1) L/C BRACKET ASS'Y 1100A0000740 BRACKET-L/C TOP SW-WATERPROOF(103.9*73.9*14.5) L/C BRACKET ASS'Y 1130A0000030 BOLT-LIMIT M5*34.9(Zn 백)(SW-2,5,10) L/C BRACKET ASS'Y 1510MSU04120 SCREW-TAPPING(PH)-1 M4*12-SUS L/C BRACKET ASS'Y...
  • Page 39 Service Manual SW-1S/1C/1W/1N UPPER CASE ASS'Y 2015A0000300 DISPLAY FILTER SW-WATERPROOF (124.4*55.6*1t) UPPER CASE ASS'Y 2021SW800331 SHEET SW-1W(TRAY SHEET),ENGLISH UPPER CASE ASS'Y 2600A0000860 UPPER CASE GASKET SW-WATERPROOF (264.5*307.9*7) UPPER CASE ASS'Y 2620A0000310 BELLOWS SW-WATERPROOF (ø129.3*17) 1.6 UPPER CASE ASS'Y SW-1W 반제품...

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