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CC-Link Interface Option
Thank you for purchasing our CC-Link Interface Card OPC-E1-CCL.
• This product is designed to connect the FRENIC-Multi series of inverters to CC-Link network. Read through
this instruction manual in conjunction with the FRENIC-Multi User's Manual and be familiar with the
handling procedure for correct use.
• Improper handling blocks correct operation or causes a short life or failure.
• Deliver this manual to the end user of the product. The end user should keep this manual in a safe place
until the CC-Link Interface Option is discarded.
• For the usage of inverters, refer to the instruction manual prepared for the FRENIC-Multi series of inverters.
Fuji Electric FA Components & Systems Co., Ltd.
"OPC-E1-CCL"
Instruction Manual
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Table of Contents
Related Manuals for Fuji Electric OPC-E1-CCL
Summary of Contents for Fuji Electric OPC-E1-CCL
- Page 1 CC-Link Interface Option "OPC-E1-CCL" Thank you for purchasing our CC-Link Interface Card OPC-E1-CCL. • This product is designed to connect the FRENIC-Multi series of inverters to CC-Link network. Read through this instruction manual in conjunction with the FRENIC-Multi User's Manual and be familiar with the handling procedure for correct use.
- Page 2 Copyright © 2006 Fuji Electric FA Components & Systems Co., Ltd. All rights reserved. No part of this publication may be reproduced or copied without prior written permission from Fuji Electric FA Components & Systems Co., Ltd. All products and company names mentioned in this manual are trademarks or registered trademarks of their respective holders.
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Page 3: Preface
Keep this manual in a safe place. Related Publications Listed below are the other materials related to the use of the CC-Link Interface Option "OPC-E1-CCL." Read them in conjunction with this manual as necessary. • RS-485 Communication User's Manual (MEH448) •... - Page 4 Installation and wiring • Turn the inverter's power OFF and wait for at least five minutes. Further, check that the DC link bus voltage between the P (+) and N (-) terminals is lower than 25 VDC. • Qualified electricians should carry out wiring. Otherwise, electric shock could occur.
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Page 5: How This Manual Is Organized
Disposal • Treat the product as an industrial waste when disposing of it. Otherwise injuries could occur. Others • Never attempt to modify the product. Doing so could cause electric shock or injuries. How this manual is organized This manual is made up of chapters 1 through 12. Chapter 1 BEFORE USING THE CC-Link INTERFACE OPTION Lists points to be checked upon delivery of this option and describes the applicable inverters. -
Page 6: Table Of Contents
Icons The following icons are used throughout this manual. This icon indicates information which, if not heeded, can result in the product not operating to full efficiency, as well as information concerning incorrect operations and settings which can result in accidents. -
Page 7: Chapter 1 Before Using The Cc-Link Interface
(2) The option and accessories have not been damaged during transportation—there should be no dents or parts missing. (3) The model name "OPC-E1-CCL" is printed on the nameplate attached to the right side of the option. (See Figure 1.1.) If you suspect the product is not working properly or if you have any questions about your product, contact your Fuji Electric representative. -
Page 8: Chapt R 2 Names And Functions
Chapter 2 NAMES AND FUNCTIONS 2.1 Parts Names Figure 2.1 shows the inside view of the CC-Link interface option with its terminal cover (See Figure 3.3) removed. Figure 2.1 Parts Names of CC-Link Interface Option 2.2 Terminating Resistor Switch The CC-Link communications network requires insertion of line terminating resistors at its both ends. When this option is mounted on the inverter at either end of the network, turn this switch ON to insert the terminating resistor. -
Page 9: Led Status Indicators
2.3 LED Status Indicators This option has five LED status indicators shown below. They indicate the operation status of the option as listed in Table 2.1. L.RUN L.ERR Figure 2.3 LED Status Indicators Table 2.1 LED Indications and Operation Status LED States Operation Status L.RUN... -
Page 10: Connector
2.4 RJ-45 Connector The RJ-45 connector is used to connect the keypad of the FRENIC-Multi to this option. The keypad can be detached from the option and mounted on a panel. For details, refer to the FRENIC-Multi Instruction Manual (INR-SI47-1094-E), Chapter 2, Section 2.4 "Mounting and Connecting a Keypad."... -
Page 11: Chapter 3 Mounting The Cc-Link Interface
Chapter 3 MOUNTING THE CC-Link INTERFACE OPTION Turn the inverter's power OFF and wait for at least five minutes. Further, check that the DC link bus voltage between the P (+) and N (-) terminals is lower than 25 VDC. Otherwise, electric shock could occur. - Page 12 Before mounting the option, perform the wiring for the main circuit terminals and control circuit terminals. (1) Remove the terminal cover from the inverter. Note: For inverters with a capacity of 5.5 to 15 kW, you need to remove the terminal cover fixing screw to remove the terminal cover.
- Page 13 (5) Mount the option on the inverter, making the RJ-45 connector on the back side of the option engage with the RJ-45 connector on the inverter (to which the keypad had been connected). (6) Connect the keypad to the RJ-45 connector on the front side of the option, then secure the keypad and option to the inverter with the option fixing screw (that comes with the option).
- Page 14 (7) Slightly pull the bottom of the option terminal cover towards you and remove it downward. (8) Connect the other end of the option connection cable (whose end has been connected to the interface PCB on the inverter in step (2) above) to the CN1 connector on the interface option printed circuit board (interface option PCB).
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Page 15: Chapt R 4 Wiring And Cabling
The inverter, motor, and wiring emit electrical noise. Take appropriate measures to prevent the nearby sensors and devices from malfunctioning due to such noise. Otherwise, an accident could occur. 4.1 Basic Connection Diagram FRENIC-Multi L1/R Motor L2/S L3/T OPC-E1-CCL CC-Link terminal block CC-Link cable Terminating Blue resistor switch To CC-Link network Power supply... -
Page 16: Wiring For Power Supply Terminal Block
4.2 Wiring for Power Supply Terminal Block This terminal block is used to supply this option with 24 V power to operate it. Perform wiring for the terminal block as described blow. For the 24 VDC power supply to be connected to the power supply terminal block, be sure to use an external 24 V power supply with a capacity of at least 150 mA. -
Page 17: Wiring For Cc-Link Terminal Block
(2) Input power requirements Select the 24 V input power supply that meets the specifications listed in Table 4.3. Table 4.3 Input Power Requirements Item Specifications Input power voltage range 21.6 to 27.0 V Power consumption Maximum 150 mA 4.3 Wiring for CC-Link Terminal Block (1) To connect this option to a CC-Link network, use a CC-Link dedicated cable complying with the CC-Link specifications. - Page 18 0.5 to 0.6 N·m Figure 4.5 Recommended Strip Length of the Cable Wire End for Terminal Connection (3) When two or more inverters are connected Master O PC-E1-CCL OPC-E1-CCL Term inating Term inating resistor resistor (SW 5 = O N) CC-Link CC-Link...
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Page 19: On/Off Timing Of The Option And The Inverter
4.4 ON/OFF Timing of the Option and the Inverter Observe the following instructions about the ON/OFF timing of this option and the inverter. (1) Power ON It is recommended that this option be turned ON at the same time as or before the inverter. Turning the inverter ON first may detect no operation of the option, causing a trip with alarm. -
Page 20: Chapter 5 Configuring Inverter's Function Codes For Cc-Link Communication
Chapter 5 CONFIGURING INVERTER'S FUNCTION CODES FOR CC-Link COMMUNICATION Before starting CC-Link communication between the inverter equipped with this option and the CC-Link master device, configure the inverter's function codes listed in Table 5.1. Table 5.2 lists other related function codes to be configured if necessary. Table 5.1 Inverter's Function Codes for CC-Link Communication (The underlined values are factory defaults.) Function... -
Page 21: Chapter 6 Setting-Up Procedure
Chapter 6 SETTING-UP PROCEDURE The following flow shows the initial setting-up procedure for the CC-Link interface option. Start See Chapter 1 "BEFORE USING THE Acceptance inspection CC-Link INTERFACE OPTION." See Chapter 3 "MOUNTING THE Mount the option CC- Link INTERFACE OPTION." See Chapter 4 "WIRING AND Connect the power cable and CC-Link cable CABLING."... -
Page 22: Chapter 7 List Of I/O Signals
Chapter 7 LIST OF I/O SIGNALS 7.1 Remote I/O Signals (1) Remote outputs (Master Inverter) Device No. Signal name Description Remarks Run forward command OFF: Stop command Simultaneously Run forward command turning RY0 and RY1 ON results in 0 Hz of Run reverse command OFF: Stop command frequency. - Page 23 (2) Remote inputs (Inverter Master) Device No. Signal name Description Remarks Running forward OFF: Except running in forward direction (Stopped or Rotating in reverse direction) Rotating in forward direction Running reverse OFF: Except running in reverse direction (Stopped or Rotating in forward direction Rotating in reverse direction Factory default: RUN...
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Page 24: Remote Registers
7.2 Remote Registers (1) Remote registers RWw (Master Inverter) Device No. Signal name Description Remarks RWw0 Monitor code 2/ Write the codes (listed in Table 7.1) of monitor The lower and upper Monitor code 1 items to be referred to, into RWw0. After that, bytes correspond to turning the RYC ON stores the value of those monitor codes 1 and... - Page 25 Device No. Signal name Description Remarks RWw11 Write data 2 Write object data specified in RWw10, 12, 14, 16, and 18, if necessary, into RWw11, 13, 15, 17, and RWw13 Write data 3 19, respectively. RWw15 Write data 4 After writing into RWw10, 12, 14, 16, and 18 and their respective registers RWw11, 13, 15, 17, and RWw17 Write data 5...
- Page 26 (2) Remote registers RWr (Inverter Master) Device No. Signal name Description Remarks RWr0 Monitored value 1 Turning the RYC ON stores the value of the monitor See Table 7.1 for item specified by "Monitor code 1" (RWw0), into monitor item codes. RWr0.
- Page 27 CC-Link extension In CC-Link version 1.10, RWw0 to RWw3 are available. In CC-Link version 2.00, with 2X setting, RWw0 to RWw7 are available with 4X setting, RWw0 to RWwF (RWw9 for this option) are available with 8X setting, RWw0 to RWw1F (RWw19 for this option) are available.
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Page 28: List Of Monitor Item Codes
7.3 List of Monitor Item Codes Table 7.1 lists the monitor item codes available in RWw0, 4 to 7. Table 7.1 Monitor Item Codes Code Monitor item Unit Remarks No monitoring (Fixed to 0) Output frequency 0.01 Hz Output current 0.01 A Output voltage 0.1 V... -
Page 29: Command Codes And Response Codes
7.4 Command Codes and Response Codes Table 7.2 lists the command codes available in remote registers RWw2, 10, 12, 14, and 16. The response codes (to be stored in RWr2, 10, 12, 14, and 16) to those command codes are listed in Table 7.3. The format of command codes in reading or writing from/to the inverter's function codes is shown in Table 7.4. - Page 30 Table 7.4 Command Code Format for Specifying Inverter's Function Codes (bit 15) (bit 0) Empty (Fixed to 0) Function code group 0: Read Function code number 00H (=0): F codes (F00 to F99) 1: Write 00 to 99 (00 to 63 01H (=1): E codes (E00 to E99) 02H (=2):...
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Page 31: Inverter Reaction To Cc-Link
Chapter 8 INVERTER REACTION TO CC-Link COMMUNICATIONS ERRORS If the inverter detects a CC-Link communications error such as broken wires, it trips with an alarm factory default. The inverter reaction to be taken when it detects an error can be changed with the inverter's function codes o27 and o28 as listed in Table 8.1. -
Page 32: Chapter 9 List Of Inverter Alarm Codes
Chapter 9 LIST OF INVERTER ALARM CODES Through CC-Link, the master can monitor the information on alarms (in Table 9.1) that have occurred in the inverter, by using the following procedure. (1) Specify which alarm code--latest, last, 2nd last, or 3rd last--should be read out, into the remote register RWw8. -
Page 33: Chapte 10 Application Program Examples
Chapter 10 APPLICATION PROGRAM EXAMPLES 10.1 System Configuration Station #1 Station #2 FRENIC-Multi FRENIC-Multi Sequencer Power CC-Link Input OPC-E1-CCL OPC-E1-CCL supply master unit Q02CPU (Set the unit terminating Q61P-A1 QJ61BT11N QX40 resistor switch ON.) Insert the terminating resistor that comes... -
Page 34: Relationship Between Master Station Device And Remote I/O And Remote Register
10.3 Relationship between Master Station Device and Remote I/O and Remote Register (1) Remote I/Os Figure 10.2 shows the relationship between the master station devices and remote I/Os (RX and RY) in the program examples given on the following pages. M a ste r statio n R e m o te sta tion R em ote station... -
Page 35: Cc-Link Startup Program
10.4 CC-Link Startup Program Shown below is a CC-Link startup program example to run for ACPU. No startup program is required for QCPU which starts up CC-Link communication with the network parameter settings made in the master unit. M300 Permission to write settings Unit failure Unit ready M300... -
Page 36: Program Example For Changing The Operation Mode
10.6 Program Example for Changing the Operation Mode The program example shown below switches the operation mode of FRENIC-Multi station #1 to network operation (specifying CC-Link as both run command and frequency command sources). Read out data link status of slave BMOV SW80 K4M0... -
Page 37: Program Example For Monitoring The Output Frequency
10.8 Program Example for Monitoring the Output Frequency The program example shown below reads out the output frequency from FRENIC-Multi station #1 into data register D1. Read out data link status of slave BMOV SW80 K4M0 stations Unit Unit Host station failure ready being li nked... -
Page 38: Program Example For Writing To Inverter's Function Code Data
10.10 Program Example for Writing to Inverter's Function Code Data The program example shown below writes 3.0 s to the F07 data (Acceleration time 1) of FRENIC-Multi station BMOV SW80 K4M0 Read out data link status of slave stations Unit failure Unit Host station ready... -
Page 39: Program Example For Setting Up The Reference Frequency
10.11 Program Example for Setting up the Reference Frequency The program example shown below writes the reference frequency 50.00 Hz to FRENIC-Multi station #1. BMOV SW80 K4M0 Read out data link status of slave stations Unit failure Unit Host station ready being linked M300... -
Page 40: Program Example For Reading Out Alarm Codes
10.12 Program Example for Reading out Alarm Codes The program example shown below reads out alarm codes stored in FRENIC-Multi station #1 into data register Read out data link status of slave BMOV SW80 K4M0 stations Unit failure Unit Host station ready being linked M300... -
Page 41: Chapter 11 Troubleshooting
Operation detached? can be resumed. correctly? Contact Fuji Electric. Mount the option into Does the detailed RAS Remove the error place referring to this information in the CPU factor from the station manual. -
Page 42: Chapte 12 Specifications
Chapter 12 SPECIFICATIONS 12.1 General Specifications For items not contained in the following table, the specifications of the inverter apply. Item Specifications Input power voltage 21.6 to 27.0 V Power consumption Max. 150 mA, 24 VDC Operating ambient temperature -10 to +50 C Operating ambient humidity 5 to 95% RH (There shall be no condensation.) External dimensions... - Page 43 In no event will Fuji Electric FA Components & Systems Co., Ltd. be liable for any direct or indirect damages resulting from the application of the information in this manual.
- Page 44 Fuji Electric FA Components & Systems Co., Ltd. Mitsui Sumitomo Bank Ningyo-cho Bldg., 5-7, Nihonbashi, Odemma-cho, Chuo-ku, Tokyo, 103-0011, Japan Phone: +81 3 5847 8011 Fax: +81 3 5847 8172 http://www.fujielectric.co.jp/fcs/ 2006-12 (L12/L12) XXCM...
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