Compact heat pumps, split version for heating and cooling operation (164 pages)
Summary of Contents for Viessmann VITOCAL 242-S
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VIESMANN Installation and service instructions for contractors Vitocal 242-S Type AWT-AC 241.A04 to A13, B10, B13 Compact heat pumps, split version for heating and cooling opera- tion For applicability, see the last page VITOCAL 242-S Please keep safe. 5546 699 GB...
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Safety instructions Safety instructions Please follow these safety instructions closely to prevent accidents and mate- rial losses. Safety instructions explained ■ Codes of practice of the relevant trade associations. Danger ■ All current safety regulations as This symbol warns against the defined by DIN, EN, DVGW, VDE and risk of injury.
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Repairing components that fulfil a safety function can compromise the safe operation of your sys- tem. Defective components must be replaced with genuine Viessmann spare parts. Auxiliary components, spare and wearing parts Please note Spare and wearing parts that have not been tested together with the system can compromise its function.
Index Index Installation instructions Preparing for installation Intended use......................Requirements regarding on-site connections............Installation sequence Installing the external unit..................10 Installing the internal unit..................15 Connecting refrigerant lines................. 24 Connecting the secondary circuit................. 34 Connecting the DHW side..................37 Connecting the solar circuit.................. 38 Connecting a cooling circuit if required..............
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Index Index (cont.) Parts lists, external unit 230 V~, type AWT-AC 241.A10, A13 Ordering parts...................... 119 Overview of assemblies 230 V~................120 Casing, external unit 230 V~................121 Electrical equipment, external unit 230 V~............123 Hydraulics, external unit 230 V~................125 Parts lists, external unit 400 V~, type AWT-AC 241.B10, B13 Ordering parts......................
Preparing for installation Intended use The appliance is only intended to be Commercial or industrial usage for a pur- installed and operated in sealed unven- pose other than central heating/cooling ted heating systems that comply with or DHW heating shall be deemed inap- EN 12828, with due attention paid to the propriate.
Preparing for installation Requirements regarding on-site connections Internal unit A Opening for LV leads < 42 V B DHW...
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Preparing for installation Requirements regarding on-site connections (cont.) C DHW circulation H Heating water flow D Opening for 230 V cables K Heating water return E Cold water L Solar circuit return F Liquid line M Solar circuit flow G Hot gas line Connection sizes for hydraulic connections Pos.
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Preparing for installation Requirements regarding on-site connections (cont.) Cable lengths in the internal/external unit plus wall clearance Cables Internal unit External unit Power cables: ■ Heat pump control unit (230 V~) 2.0 m – ■ Compressor (230 V~/400 V~) – 1.5 m Other connecting cables: ■...
Installation sequence Installing the external unit Installation information Types of installation: Weather influences: ■ Floorstanding installation with line ■ Observe wind loads when installing entry above ground level the unit on sites exposed to the wind. ■ Floorstanding installation with line ■...
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Installation sequence Installing the external unit (cont.) Weight of external units Type AWT-AC Weight in kg 241.A04 241.A07 241.A10 241.A13 241.B10 241.B13 Installation site ■ Select a site with good air circulation, ■ Never install in interior corners, in so that the cooled air can dissipate and recesses or between walls.
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Installation sequence Installing the external unit (cont.) ■ Never install closer than 3 m to path- ways, downpipes or sealed surfaces. The cooled air in the discharge area creates a risk of ice forming when out- side temperatures are below 10 °C. ■...
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Installation sequence Installing the external unit (cont.) Type AWT-AC Dimensions in mm Cable entry above below ground ground level level 241.B10 ≥ 100 ≥ 200 ≥ 400 ≥ 300 ≥ 1000 241.B13 ≥ 100 ≥ 200 ≥ 400 ≥ 300 ≥...
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Installation sequence Installing the external unit (cont.) Floor mounting A Support for floorstanding installation (accessories)
Installation sequence Installing the external unit (cont.) B Gravel bed as condensate soak- D Drainage pipe DN 100 (only with away entries below ground level) C Concrete foundations (see technical E Rubber mounts (supplied) guide) Note We recommend letting condensate drain away freely (without condensate pipe).
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Installation sequence Installing the internal unit (cont.) Total weight with filled DHW cylinder Minimum room volume (to EN 378) Type AWT-AC Weight in kg Type AWT-AC Minimum room 241.A04 volume in m 241.A07 241.A04 241.A10 241.A07 241.A13 241.A10 241.B10 241.A13 241.B13 241.B10 241.B13...
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Installation sequence Installing the internal unit (cont.) Removing the cylinder module...
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Installation sequence Installing the internal unit (cont.) 193B 193C P501 P303 P302 P301...
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Installation sequence Installing the internal unit (cont.)
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Installation sequence Installing the internal unit (cont.)
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Installation sequence Installing the internal unit (cont.)
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Installation sequence Installing the internal unit (cont.) Note Do not damage sealing tape A when removing the cylinder module.
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Installation sequence Installing the internal unit (cont.) Assembly and sealing faces to bear in mind 2. Mount the cylinder module in reverse order to the "cylinder module removal" described on page 17. Please note Make tight hydraulic connec- tions between the heat pump module and cylinder module.
Installation sequence Installing the internal unit (cont.) Connecting refrigerant lines ■ The external unit is pre-charged with refrigerant R410A. ■ In the following cases, fit oil lift bends in the rising pipe: – In heating mode, if the internal unit is installed higher than the external unit: See diagram below.
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Installation sequence Connecting refrigerant lines (cont.) Routing refrigerant lines Type AWT-AC 241.A04 241.A07 241.A10 241.A13 241.B10 241.B13 Refrigerant lines Min. line length Max. cable length 20 m 30 m 30 m 30 m Max. height differential internal 10 m 15 m 15 m 15 m unit –...
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Installation sequence Connecting refrigerant lines (cont.) Internal unit below external unit or at same level Heating mode A Internal unit C Liquid line B Hot gas line D External unit...
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Installation sequence Connecting refrigerant lines (cont.) Sound and vibration isolation when line entry is above ground level Note Route connecting cables and refrigerant lines separately. Note Only for 230 Vappliances A Pipe bends for compensating vibra- D Cables/leads between internal – tions external units B Tube clips with EPDM inserts...
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Installation sequence Connecting refrigerant lines (cont.) Connection to the external unit Example type AWT-AC 241.A04 C Liquid line D Hot gas line 1. Type AWT-AC 241.A04 and A07: Please note Undo the side cover: See Ensure that no contamination page 52. (e.g.
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Installation sequence Connecting refrigerant lines (cont.) Type AWT-AC 241.A07 to A13, 3. Flare the pipe ends. B10, B13: Replace nuts with union nuts sup- 4. Secure the pipes. plied (internal unit): ■ ⅝ UNF for liquid line ■ ⅞ UNF for hot gas line Tighten nuts with the following torque: Type AWT-AC Cable...
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Installation sequence Connecting refrigerant lines (cont.) C Liquid line D Hot gas line Please note Note Ensure that no contamination ■ The refrigerant lines of the internal unit (e.g. metal swarf) or moisture are filled with nitrogen; overpressure enters the copper pipes. 2 bar (0.2 MPa).
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Installation sequence Connecting refrigerant lines (cont.) 1. Remove nuts from refrigerant con- nections C and D and slide onto the supplied pipe bends. 2. Flare the pipe ends of the supplied pipe bends on the short side. Note Flare the pipe end of the hot gas line by approx.
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Installation sequence Connecting refrigerant lines (cont.) 5. Flare the pipe bends on their open end and secure connection piece (twin connector) with union nuts. Note ■ Flare the pipe end of the hot gas line by approx. 0.5 mm. ■ Connection pieces must not be positioned diagonally.
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Installation sequence Connecting refrigerant lines (cont.) 6. Type AWT-AC 241.A04: ■ Slide the supplied union nuts (⁷⁄₁₆ UNF for liquid line, ¾ UNF for hot gas line) over the refrigerant lines from the external unit. ■ Flare the refrigerant lines from the external unit.
Installation sequence Connecting refrigerant lines (cont.) Type AWT-AC Cable Connection Torque in Nm to internal unit 241.A13 Liquid line 7 10 mm ⅝ UNF 33 to 42 Hot gas line 7 16 mm ⅞ UNF 63 to 77 241.B10 Liquid line 7 10 mm ⅝...
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Installation sequence Connecting the secondary circuit (cont.) A Straight pipe sections supplied B Pipe bends from secondary circuit connection set (accessories): See separate installation instructions. Symbol Meaning Connection Heating water return Cu 28 x 1 mm Heating water flow Cu 28 x 1 mm...
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Installation sequence Connecting the secondary circuit (cont.) 2. Fit the safety assembly supplied: Either to an on-site line in the heating water return or to the secondary cir- cuit connection set (accessory). Connection set installation instructions 3. Fill and vent the secondary circuit. 4.
Installation sequence Connecting the DHW side For the DHW connection, observe DIN 1988 and DIN 4753 (c: SVGW regulations). P R H M O A DHW H Shut-off valve B DHW circulation pump K Flow regulating valve C Spring-loaded check valve L Pressure gauge connection D Heat pump connecting chamber M Non-return valve/pipe separator...
Installation sequence Connecting the DHW side (cont.) Recommendation: Install the safety valve higher than the top edge of the cyl- inder. This protects the valve against contamination, scaling and high temper- atures. It also means that the DHW cyl- inder does not need to be drained when working on the safety valve.
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Installation sequence Electrical connection (cont.) ■ Route LV leads < 42 V and This prevents wires from drifting into the > 42 V/230 V~/400 V~ cables sepa- adjacent voltage area in the event of fault rately. (e.g. when a wire comes loose). ■...
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Installation sequence Electrical connection (cont.) Internal unit: Routing cables to the wiring chamber 400/230 V > 42 V < 42 V...
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Installation sequence Electrical connection (cont.) A Power cables to switching module E Type AWT-AC 241.A04 and A07: for instantaneous heating water 43 V BUS cable: Routing in the heater 230 V~/400 V~ 230 V~ voltage range (connection, B Connecting cables for 230 V~ func- see page 53) tion components F Heat pump control unit power cable...
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Installation sequence Electrical connection (cont.) Internal unit: Overview of connections F21 F13 F23 F14 12 V P202 P203 43 V F101...
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Installation sequence Electrical connection (cont.) A Expansion PCB on main PCB: Make no on-site connections B Main PCB: See page 43. F3 Fuse 6.3 A (slow) C Controller and sensor PCB: See page 48. D AVI PCB: See page 51. F101 Fuse 1.0 A (slow) E Luster terminals: See page 46.
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Installation sequence Electrical connection (cont.) Plug sYA Terminals Function Explanation 211.2 Secondary pump ■ In systems without a heating water buffer cylinder, no other heating circuit pump is required (see terminal 212.2). ■ Connect the temperature limiter to restrict the maximum temperature for underfloor heating systems (if installed) in series.
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Installation sequence Electrical connection (cont.) Plug sYS Terminals Function Explanation 212.3 DHW circulation pump Connection values ■ Output: 50 W ■ Voltage: 230 V~ ■ Max. switching current: 4(2) A 212.4 Solar circuit pump with high Connection values limit safety cut-out (up to ■...
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Installation sequence Electrical connection (cont.) Heating circuit without mixer A1/ Connection Circulation pump C A to control unit ■ Without heating water buffer cylin- 211.2 Secondary pump ■ With heating water buffer cylinder 212.2 Heating circuit pump A1/ Connecting the temperature limiter, part no.
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Installation sequence Electrical connection (cont.) Terminals Function Explanation X3.1 Switched phase Via control unit ON/OFF switch Note Observe the total load 1000 W of all con- nected components. X3.3 Flow switch Requires zero volt N/O contact: X3.4 ■ Closed: Heat pump in operation ■...
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Installation sequence Electrical connection (cont.) Terminals Function Explanation X3.8 Frost stat and/or contact Requires zero volt N/C contact: X3.9 humidistat, cooling ■ Closed: Continuous safety chain ■ Open: Safety chain interrupted; heat Jumper pump shut down ■ Breaking capacity 230 V~, 0.15 A Connection: ■...
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— Connection for Viessmann appliances, e.g. Vitovent 300-F Note If further Viessmann appliances are to be con- nected to Modbus 1, plug in the Modbus distrib- utor (accessory) (see "Modbus distributor" instal- lation instructions). Connection for LON communication module (see —...
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Installation sequence Electrical connection (cont.) Swimming pool heating Note ■ Swimming pool heating is controlled via extension EA1 with KM BUS. ■ Make connections to extension EA1 only according to the following dia- gram. ■ A filter circuit pump cannot be control- led via the heat pump control unit.
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Installation sequence Electrical connection (cont.) D Fuses and contactor for circulation G Circulation pump for swimming pool pump for swimming pool heating heating (accessory) H Thermostat for swimming pool tem- (accessories) E Jumper perature control (floating contact: 230 V~, 0.1 A, accessories) F 3-way diverter valve for "Swimming K Connection on controller and sensor pool"...
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Installation sequence Electrical connection (cont.) External unit: Overview of connections Opening the external unit wiring chamber Type AWT-AC 241.A04 241.A07 241.A10/A13, 241.B10/B13 A Wiring chamber: ■ BUS connection to the internal unit Note Do not interchange the BUS con- nection wires between the internal and external units.
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Installation sequence Electrical connection (cont.) Connecting internal and external units 230 V~ Type AWT-AC 241.A04 241.A07 241.A10 and A13 C N L ? C2 C1 ? N L 12VCOM COM43V 12VCOM COM43V 12V COM COM 43V 400 V~ A Wiring chamber, external unit: See Type AWT-AC 241.B10 and B13 page 52.
Installation sequence Power supply Isolators for non-earthed conductors Danger ■ The mains isolator (if installed) must Incorrect core allocation can simultaneously isolate from the mains result in serious injury and dam- all non-earthed conductors with a min- age to the appliance. imum contact separation of 3 mm.
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Installation sequence Power supply (cont.) ■ In conjunction with on-site power con- sumption (use of power generated by the PV system to meet own require- ments): During the power-OFF period, it is not possible to operate the compres- sor with power generated on site. ■...
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Installation sequence Power supply (cont.) External unit power supply 230 V~/400 V~ ■ Economy tariff and power-OFF can be Note used. Free terminals for internal use. ■ No parameters need to be set when using economy tariff with power-OFF. The compressor is shut down during the power-OFF period.
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Installation sequence Power supply (cont.) External unit power supply 400 V~ A Wiring chamber, external unit: See page 52. B Power supply 230 V/50 Hz Please note Incorrect phase sequence can cause damage to the appliance. Make the compressor power sup- ply only in the phase sequence specified (see terminals) with a clockwise rotating field.
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Installation sequence Power supply (cont.) Connecting instantaneous heating water heater power cable Internal unit ■ Recommended power cable: 400 V~: 5 x 2.5 mm 1/N/PE 230 V~: 7 x 2.5 mm 230 V/50 Hz ■ Fuse rating max. 16 A ■...
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Installation sequence Power supply (cont.) Power supply with power-OFF Power-OFF without on-site load disconnection The power-OFF signal is connected Note directly to the heat pump control unit. Observe the technical connection condi- The compressor will be "forced" OFF tions of the relevant power supply util- when the power-OFF is active.
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Installation sequence Power supply (cont.) Power-OFF with on-site load disconnection The power-OFF signal is connected to Note the on-site contactor of the economy tar- Observe the technical connection condi- iff power supply and to the heat pump tions of the relevant power supply util- control unit.
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Installation sequence Power supply (cont.) H Economy tariff meter L Mains isolator K Feed: TNC system Mains power supply in conjunction with on-site power consump- tion Without power-OFF E1E2 D /D L1 L1 L2 L2 L3 L3 A Heat pump C Electricity meter B Additional consumers (of power D Inverter...
Installation sequence Power supply (cont.) G Double-tariff meter (for special tariff K Meter with reverse block: for heat pump) For energy generated by PV sys- Not permissible in conjunction with L Isolator for the domestic power sup- PV systems for on-site power con- sumption ply connection (distribution panel) H Bi-directional meter (for PV systems...
Commissioning, inspection, maintenance Steps - commissioning, inspection and maintenance For further information regarding the individual steps, see the page indicated Commissioning steps Inspection steps Maintenance steps Page • • • 1. Opening the heat pump..........65 • 2. Compiling reports............65 •...
Commissioning, inspection, maintenance Steps - commissioning, inspection and… (cont.) Commissioning steps Inspection steps Maintenance steps Page • 20. Commissioning the system........... 77 • 21. Ticking the heat pump type on the type plate of the internal unit (as per external unit type plate) •...
Commissioning, inspection, maintenance Further details regarding the individual steps Opening the heat pump Danger Please note Contact with 'live' components Wait at least 30 min between the can lead to serious injury from installation and commissioning of electric current. the appliance to prevent equip- ■...
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Evacuating the refrigerant lines and internal unit Please note Please note Commissioning is weather- Before evacuating the refrigerant dependent. lines and the internal unit, check all connections for tightness with In the case of high relative humid- leak detection spray.
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Example type AWT-AC 241.A07 A Internal unit E Fill valve B Hot gas line F Shut-off valve C External unit G Liquid line D Service valve (Schrader valve) H Fill hose between pressure gauge In type AWT-AC 241.A07 the serv- set and external unit K Pressure gauge set...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) L Connection hose between pressure P Valve for vacuum gauge gauge set and vacuum pump Q Vacuum gauge M Vacuum pump N Connection hose between pressure gauge set and vacuum gauge Please note 4.
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Charging the refrigerant lines and internal unit Note 2. Undo the caps from the fill valves of ■ The external unit is pre-charged with the external unit. Open both fill valves refrigerant R410A.
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) 4. Undo the caps from the fill valves of Refrigerant charge per metre line the external unit. Open both fill valves length (for line lengths from 12 to and refit the caps. 30 m) Type AWT-AC R410A in g/m...
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Check the connections for refrigerant Note leaks: Work on the refrigerant circuit may only ■ All swaged connections of the refrig- by carried out by certified personnel erant lines between the internal and (according to EC Directives 842/2006 the external unit and 303/2008).
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) 3. Fill (flush) and vent the secondary cir- cuit: ■ Slightly open the quick-action air vent valve (see safety assembly, chapter "Connecting the secon- dary circuit"); it remains open. ■ For venting, use lever to move the 3-way diverter valve for "Heating/ DHW heating"...
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Filling and venting the solar circuit Danger Please note Overheated collector areas and Avoid appliance damage. overheated heat transfer medium only fill the solar circuit with can cause burns/scalding and Tyfocor LS.
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Please note A short circuit between the mag- nesium anode and internal indi- rect coil increases the protective effect of the magnesium anode and leads to corrosion damage on the DHW cylinder. Before inserting the electrical cables, measure the resistance between terminals A and B.
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Replacing the magnesium anode Note Please note If the magnesium anode needs to be A short circuit between the mag- replaced, a maintenance-free impressed nesium anode and internal indi- current anode (accessory) can be used. rect coil increases the protective effect of the magnesium anode For removal of the magnesium anode,...
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Please note 3. Check the aluminium fins of the heat Excessive air pressure from exchanger for deformation and the front and sides can result scratches; if necessary, repair with a in the deformation of the alu- suitable tool (e.g.
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Starting the heat pump Please note Follow the sequence shown Operating the appliance with insufficient refrigerant results in 1. Switch ON external unit voltage. appliance damage. ■ Before switching on the appli- 2.
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Please note ■ When the unit is first commissioned, Incorrect operation at "Coding the display is in German. level 1" may result in damage to the appliance and the heating Sprache system.
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Language Date Time Date/time Start commissioning? Parameter group Parameter Coding level 1 select Sensor values Temperature sensors display Signal inputs Signal inputs display Actuator test Actuator test carry out Subscriber check Subscriber check (LON) carry out Function check...
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7. Set system scheme: "6" to each parameter. Required heat pump parameters "Output compressor stage 5030" During commissioning, the heating out- put of the heat pump must be set subject to type. Vitocal 242-S, type AWT-AC 241.A04 241.A07 241.A10 241.A13 241.B10 241.B13 "Output compressor stage...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Required parameters for components connected on site Detailed explanations on parameters "Vitotronic 200" heat pump con- trol unit service instructions System scheme Overview of all available system schemes Component System scheme Heating circuit A1/HC1 —...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Pumps and other components Pump/component Parameter Setting Heating circuit pump "System definition" Ó ■ With heating circuit A1/ HC1 (for heating circuit "System scheme 7000" without mixer) ■ With heating circuit M2/ HC2 (for heating circuit with mixer) DHW circulation pump...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Pump/component Parameter Setting Vitocom 100, type GSM "System definition" Ó "1" "Vitocom 100 7017" External extension "System definition" Ó "1" EA1 "2" AM1 "External extension 7010" "3" EA1 and AM1 Note For parameters for external functions, see the following...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) External functions Parameter Setting External blocking of compres- "System definition" Ó "0" to "31" sor and pumps "Effect of external block- ing on pumps/compressor 701A" External blocking of the com- "System definition"...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Instantaneous heating water heater Parameters for Setting Instantaneous heating water heater "Electr booster heater" Ó "1" "Enable instantaneous heating water heater 7900" "Electr booster heater", if applicable Ó "1" "Enable instant. heating water heater for cen- tral heating 7902"...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Ventilation unit parameters Setting ■ "Flow rate nominal ventilation 7D0B" "7D0A" minus 10 m /h up to "7D0C" minus 10 m ■ "Flow rate intensive ventilation 7D0C" "7D0B" plus 10 m /h up to "280"...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Checking the system function (e.g. actuators, temperatures, heat meter if applicable) Please note If the heat pump is exposed to temperatures below –15 °C, e.g. during storage or transport, the high limit safety cut-out of the instantaneous heating water heater may respond.
Troubleshooting Repairs Overview of electrical components See from page 42. Opening programming unit...
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Troubleshooting Repairs (cont.) Removing cover from programming unit, if necessary...
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Troubleshooting Repairs (cont.) Overview of internal components: Internal unit a:C] a:C]...
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Troubleshooting Repairs (cont.) Secondary circuit flow tempera- Secondary circuit drain & fill ture sensor (alternative posi- valve tions) Service valve, internal unit: Solar circuit return temperature Schrader valve, can be used in sensor place of the external unit service Secondary circuit return tem- valve for pressure checks and perature sensor evacuating the refrigerant cir-...
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Troubleshooting Repairs (cont.) DHW cylinder drain & fill valve positions A Closed C Open to drain or fill the cylinder B Open to drain the internal DHW line Overview of internal components: External unit Danger Contact with 'live' components can result in severe injuries. Capacitors remain 'live' after the power supply has been switched OFF.
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Troubleshooting Repairs (cont.) External unit 4 kW, type AWT-AC 241.A04 A Fan G Compressor head temperature sen- B Heat exchanger (evaporator) sor (CTT) C Temperature sensor, air intake, H Electronic expansion valve (EEV) evaporator (OAT) K Temperature sensor, refrigerant D Evaporator temperature sensor inlet, evaporator (OCT) (OMT) L Liquid separator...
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Troubleshooting Repairs (cont.) External unit 7 kW, type AWT-AC 241.A07 A Fan G Compressor head temperature sen- B Heat exchanger (evaporator) sor (CTT) C Temperature sensor, air intake, H High pressure switch (pHi) evaporator (OAT) K Liquid separator D Evaporator temperature sensor L Temperature sensor, refrigerant (OMT) inlet, evaporator (OCT)
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Troubleshooting Repairs (cont.) External unit 10/13 kW, type AWT-AC 241.A10, 241.A13, 241.B10, 241.B13 A Fan G Compressor head temperature sen- B Heat exchanger (evaporator) sor (CTT) C Temperature sensor, air intake, H Liquid separator evaporator (OAT) K Temperature sensor, refrigerant D Evaporator temperature sensor inlet, evaporator (OCT) (OMT)
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Troubleshooting Repairs (cont.) Draining secondary side heat pump 1. Close the on-site boiler drain & fill 2. Drain the heat pump at the secondary valve. circuit fill & drain valve (see chapter "Overview of internal components: Internal unit"). Checking the sensors Sensor Test el- Installed loca-...
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50 kΩ (see page 92) controller (ob- serve label on the external unit) Temperature sensors in the internal unit (with ID) Viessmann NTC 10 kΩ (marked blue) Outside temperature sensor Other sensors -20 -10 10 20 30 Temperature in °C 10 30 50 70 90 110 Temperature in °C...
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Troubleshooting Repairs (cont.) Viessmann NTC 20 kΩ (marked orange) Temperature in °C Viessmann Pt500A (marked green) 140 180 Temperature in °C...
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Troubleshooting Repairs (cont.) Temperature sensors in the external unit (without ID) Type NTC 10 kΩ 1000 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 Temperature in °C Type NTC 50 kΩ 1000 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 Temperature in °C Checking fuses Position of the fuses: See from...
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Troubleshooting Repairs (cont.) Danger Removing the fuse does not switch the power circuit to zero volt. Contact with 'live' compo- nents can lead to serious injury from electric current. Before working on the equip- ment, always ensure that the power circuit is also at zero volt.
Parts lists, internal unit Ordering parts The following information is required: ■ Serial no. (see type plate A) ■ Assembly (from the parts list) ■ Position number of the individual part within the assembly (from this parts list)
Parts lists, internal unit Overview of assemblies, internal unit A Type plate C Electrical equipment assembly, B Casing assembly, internal unit internal unit...
F Cylinder assembly, internal unit Parts not shown, internal unit Pos. Component 0004 Touch-up spray paint, white 0005 Touch-up paint stick, white 0007 Vitocal 242-S installation and service instructions Casing, internal unit Pos. Component 0001 Front panel, top 0002 Front panel, bottom 0003...
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Parts lists, internal unit Casing, internal unit (cont.) 0003 0006 0005 0001 0007 0004 0008 0009 0002 0010...
Parts lists, internal unit Electrical equipment, internal unit Pos. Component 0001 Programming unit 0002 Controller and sensor PCB with cover (CU401) 0005 Main PCB with cover (MB761) 0006 Expansion PCB with cover (SA135) 0007 Coding card 0008 AVI PCB (IU122-A10) 0009 Base support, controller and sensor PCB 0010...
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Parts lists, internal unit Electrical equipment, internal unit (cont.) Pos. Component 0029 Cable harness, low voltage, for AVI PCB 0031 Fuses 6.3 A (slow) (set) 0036 Cylinder temperature sensor NTC 10 kΩ 0038 Return temperature sensor, solar circuit NTC 10 kΩ...
Parts lists, internal unit Hydraulics, internal unit Pos. Component 0001 Back panel, lower casing 0002 Bottom panel 0003 Top panel, lower casing 0004 Angle profile, lower casing, left 0005 Angle profile, lower casing, right 0006 Retaining rail 0007 Retainer, evaporator/condenser 0008 Insulation, bottom panel 0009...
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Parts lists, internal unit Hydraulics, internal unit (cont.) Pos. Component 0041 Gaskets A 23 x 30 x 2.0 mm (set) 0042 Screws (set) 0043 Gasket A 21 x 30 x 2.0 mm 0044 Spring clips (set) 0045 Solder connections (set) 0046 Reducers (set) 0047...
Parts lists, external unit 230 V~, type AWT-AC 241.A04 Ordering parts The following information is required: ■ Serial no. (see type plate) ■ Assembly (from the parts list) ■ Position number of the individual part within the assembly (from this parts list) External unit 230 V~ Type AWT-AC 241.A04...
Parts lists, external unit 230 V~, type AWT-AC 241.A07 Ordering parts The following information is required: ■ Serial no. (see type plate) ■ Assembly (from the parts list) ■ Position number of the individual part within the assembly (from this parts list) External unit 230 V~ Type AWT-AC 241.A07...
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Parts lists, external unit 230 V~, type AWT-AC 241.A07 External unit 230 V~ (cont.) Pos. Component 0030 Partition 0031 Control unit 0032 Motor support 0033 Top panel 0034 Transport handle 0035 Cover 0036 Temperature sensor NTC 10 kΩ (OAT/OMT) 0037 Temperature sensor NTC 10 kΩ...
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Parts lists, external unit 230 V~, type AWT-AC 241.A10, A13 Ordering parts The following information is required: ■ Serial no. (see type plate A) ■ Assembly (from the parts list) ■ Position number of the individual part within the assembly (from this parts list)
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Parts lists, external unit 230 V~, type AWT-AC 241.A10, A13 Overview of assemblies 230 V~ Type AWT-AC 241.A10, A13...
Parts lists, external unit 230 V~, type AWT-AC 241.A10, A13 Overview of assemblies 230 V~ (cont.) A Type plate B Casing assembly, external unit C Electrical equipment assembly, external unit D Hydraulic assembly, external unit Casing, external unit 230 V~ Type AWT-AC 241.A10, A13 Pos.
Parts lists, external unit 230 V~, type AWT-AC 241.A10, A13 Electrical equipment, external unit 230 V~ (cont.) 0005 0002 0003 0004 0001 0010 0011 0006 0013 0008 0007 0012 0009...
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Parts lists, external unit 230 V~, type AWT-AC 241.A10, A13 Hydraulics, external unit 230 V~ Type AWT-AC 241.A10, A13 Pos. Component 0001 Compressor 0002 Compressor power supply cover 0003 Liquid separator 0004 High pressure switch 0005 Shut-off valve, hot gas line 0006 Oil separator 0007...
Parts lists, external unit 400 V~, type AWT-AC 241.B10, B13 Ordering parts The following information is required: ■ Serial no. (see type plate A) ■ Assembly (from the parts list) ■ Position number of the individual part within the assembly (from this parts list)
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Parts lists, external unit 400 V~, type AWT-AC 241.B10, B13 Overview of assemblies 400 V~ Type AWT-AC 241.B10, B13...
Parts lists, external unit 400 V~, type AWT-AC 241.B10, B13 Overview of assemblies 400 V~ (cont.) A Type plate B Casing assembly, external unit C Electrical equipment assembly, external unit D Hydraulic assembly, external unit Casing, external unit 400 V~ Type AWT-AC 241.B10, B13 Pos.
Commissioning/service reports Hydraulic parameter report Setting and test values Setpoint Commis- Mainte- sioning nance/Serv- Testing the external heating circuit pumps Circulation pump type Circulation pump stage Overflow valve setting Commissioning, primary circuit Air intake temperature °C ("Diagnosis" Ó "System over- view") Air discharge temperature °C...
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Commissioning/service reports Control parameters report (cont.) System definition Parameter Code Delivered Commis- Mainte- condition sioning nance/ Service "System scheme" (see chapter 7000 "System scheme") "Temperature differential for 7003 40 (≙ 4 K) calculating the heating limit" "Temperature differential for 7004 40 (≙...
Specification Specification 230 V appliances Type AWT-AC 241.A04 241.A07 241.A10 241.A13 Heating output data to EN 14511 (A2/W35) Rated heating output 10.6 Fan speed Power consumption 0.91 1.73 2.20 3.25 Coefficient of performance ε 3.27 3.24 3.50 3.26 (COP) in heating mode Output control 1.1 to 3.8 1.3 to 7.7 4.4 to 9.9 5.0 to...
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Specification Specification (cont.) Type AWT-AC 241.A04 241.A07 241.A10 241.A13 Air intake temperature Cooling mode ■ Min. °C ■ Max. °C Heating mode ■ Min. °C –15 –15 –15 –15 ■ Max. °C Heating water (secondary circuit) Contents Minimum volume Minimum flow rate (must be 1000 1600 1600...
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Specification Specification (cont.) Type AWT-AC 241.A04 241.A07 241.A10 241.A13 Internal unit electrical val- Heat pump control unit/PCB ■ Rated voltage, control 1/N/PE 230 V/50 Hz unit/PCB ■ Fuse protection, power 1 x B16A supply ■ Internal fuse 6.3 A (slow)/250 V Instantaneous heating water heater ■...
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Specification Specification (cont.) Type AWT-AC 241.A04 241.A07 241.A10 241.A13 Integral loading cylinder Contents Continuous output for DHW heating from 10 to 60 °C Performance factor N DIN 4708 Max. draw-off rate at the l/min 16.8 16.8 17.3 17.3 specified performance factor and DHW heating from 10 to 45 °C Max.
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Specification Specification (cont.) Type AWT-AC 241.A04 241.A07 241.A10 241.A13 Connections Heating water flow Cu 28 x Cu 28 x Cu 28 x Cu 28 x 1 Heating water return Cu 28 x Cu 28 x Cu 28 x Cu 28 x 1 Cold water ¾...
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Specification Specification (cont.) Type AWT-AC 241.B10 241.B13 Heating output data to EN 14511 (A7/W35, 5 K spread) Rated heating output 10.16 12.07 Fan speed Air flow rate 3456 4217 Power consumption 2.00 2.57 Coefficient of performance ε 5.08 4.69 (COP) in heating mode Output control 5.2 to 15.0 6.2 to 16.5...
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Specification Specification (cont.) Type AWT-AC 241.B10 241.B13 Heating water (secondary circuit) Contents Minimum volume Minimum flow rate (must be 1600 1600 maintained) Max. external pressure drop mbar (RFH) at minimum flow rate Max. flow temperature °C External unit electrical val- ■...
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Specification Specification (cont.) Type AWT-AC 241.B10 241.B13 Electrical power con- sumption ■ Fan (max.) ■ External unit (max.) ■ Secondary pump (PWM) 3 to 50 3 to 50 ■ Control unit/PCB, external unit (max.) ■ Control unit/PCB, internal unit (max.) ■...
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Specification Specification (cont.) Type AWT-AC 241.B10 241.B13 External unit dimensions Total length Total width Total height 1255 1255 Internal unit dimensions Total length Total width Total height 2075 2075 Total weight External unit Internal unit Permissible operating pressure, secondary side Connections Heating water flow Cu 28 x 1...
Components for ventilation fully installed (optional) Components for PV system fully installed (optional) Preferred appointment: Date Time Date Time The work that is requested to be carried out by Viessmann will be billed in accordance with the latest Viessmann pricelist. Place/date Signature...
A The product characteristics determined as system values for the product Vitocal 242-S (see technical guide) can be utilised to assess the energy consumption of heating and ventilation systems to DIN V 4701-10 specified by the EnEV [Ger- many].
Keyword index Keyword index Adjustable feet........15 Cable cross-section......9 Air discharge........12 – Instantaneous heating water heater Air discharge grille removal....75 power cable........58 Air intake..........12 – Power cable, external unit..56, 57 Air short circuit........11 – Power cable, heat pump control unit55 Air vent valve, secondary circuit..91 Cable length.........9 Aligning the appliance......15 Cable lengths........9...
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Keyword index Keyword index (cont.) Compensating vibrations....27 Cover of external unit, mounting..62 Compressor......93, 94, 95 Curve Compressor max. tilting angle...13 – Temperature sensor, type Pt500A..98 Concrete foundations......15 – Temperature sensor type NTC 10 Condensate drain......10, 15 kΩ..........97, 99 Condensate pan.........10 –...
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Keyword index Keyword index (cont.) Flow temperature sensor, system48, 96 High pressure fault......11 Free running of the fan, check for..75 High pressure switch....93, 94 Freestanding siting......10 Hot gas line..8, 28, 30, 67, 149, 153 Frost stat connection......48 – Internal unit........33 Function check........87 –...
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Keyword index Keyword index (cont.) Parts, hydraulics Parameters – External unit, type AWT-AC 241.A10, – Cooling function......84 A13..........125 – Electric booster heater....85 – External unit, type AWT-AC 241.B10, – External functions......83 B13..........133 – For on-site components....81 Parts, internal unit......102 – For the heat pump......80 Parts lists, external unit....127 –...
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Keyword index Keyword index (cont.) Power supply Refrigerant lines........8 – Compressor........52 – Fitting oil lift bends......24 – External unit........56 – Line lengths......25, 69 – General information......54 – Mounting nuts.........28 – Heating water heat pump control – Nuts, mounting.......33 unit..........48 – Nuts, removing.......31 –...
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Keyword index Keyword index (cont.) Sealing the appliance......23 Solar circuit return temperature sen- Seal washers........72 sor..........49, 91 Secondary circuit Solar thermal system – Filling and venting......71 – Parameter settings......84 Secondary circuit, connecting....34 Sound insulation........15 Secondary circuit, filling.....36 Sound insulation mat......62 Secondary circuit, filling and venting..72 Sound power......149, 153 Secondary circuit, venting....36...
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Keyword index Keyword index (cont.) Starting sequence for heat pump..77 TNC system.........59, 61 Starting the appliance......77 Top-up water........71 Starting the heat pump.......77 Torque Start sequence of the heat pump..77 – Refrigerant lines.......29, 33 Support for floorstanding installa- – Service valve union nut....69, 70 tion..........10, 14 Total weight......15, 148, 153 Swimming pool........50...
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