Samoa Larius Dragon Liner Operating And Maintenance Manual

Self-propelled line striper

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dragon liner 4600
w w w . l a r i u s . c o m
DRAGON LINER
Self-propelled line striper
Code:4600
EN
www.larius.com

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Summary of Contents for Samoa Larius Dragon Liner

  • Page 1 dragon liner 4600 w w w . l a r i u s . c o m DRAGON LINER Self-propelled line striper Code:4600 www.larius.com...
  • Page 2 This manual is to be considered as an English language translation of the original manual in Italian. The manufacturer shall bear no responsibility for any damages or inconveniences that may arise due to the incorrect translation of the instructions contained within the original manual in Italian. Due to a constant product improvement programme, the factory reserves the right to modify technical details mentioned in this manual without prior notice.
  • Page 3: Table Of Contents

    dragon liner 4600 DRAGON LINER 4600 Self-propelled line striper INDEX WARNING ............... ..4 REGULATIONS ..............27 TRANSPORT AND UNPACKING ........5 CLEANING AT THE END OF THE WORK ......27 CONDITIONS OF GUARANTEE.........5 GENERAL MAINTEAINCE ..........29 SAFETY RULES ..............5 ROUTINE MAINTENAINCE ..........29 WORKING PRINCIPLE ............. 7 CORRECT PROCEDURE OF DECOMPRESSION ....31 TECHNICAL DATA ............
  • Page 4: Awarning

    DRAGON LINER 4600 WARNINGS The table below provides the meaning of the symbols used in this manual in relation to using, earthing, operating, maintaining, and repairing of this equipment. • Read this operator’s manual carefully before using the equipment. • An improper use of this machine can cause injuries to people or things. •...
  • Page 5: Btransport And Unpacking

    dragon liner 4600 TRANSPORT AND SAFETY RULES UNPACKING • The packed parts should be handled as indicated in the symbols Read carefully and entirely the following instructions and markings on the outside of the packing. before using the product. Please save these •...
  • Page 6 DRAGON LINER 4600 • (IF PROVIDED) NEVER POINT THE SPRAY GUN AT YOURSEL- The high speed of travel of the product in the hose VES OR AT OTHER PEOPLE. THE CONTACT WITH THE CA- can create static electricity through discharges STING CAN CAUSE SERIOUS INJURIES.
  • Page 7: Eworking Principle

    dragon liner 4600 WORKING PRINCIPLE • Decreased Environmental Impact; • Decreased drying time. The DRAGON LINER 4600 is a self-propelled device which was The paint dries quickly and the line is defined in a uniform manner conceived and designed for performing road markings along with a single coat.
  • Page 8: Ftechnical Data

    DRAGON LINER 4600 TECHNICAL DATA DRAGON LINER 4600 Motor power 9 - HP Max. Delivery 7 - l/m Max. pressure 230 bar Airless spray-guns N°2 AT 250 Sizes of the furnished nozzles 2 x 13-40 - 2 x 17-40 - 2 x 21-40 - 1 x 19-40 50 L tank series Colours...
  • Page 9 dragon liner 4600 StANDARD EQuIPmENt N°1 Filter with pressure gauge N°1 High pressure tube 3/16", 10 m N°1 Piston surge compensator N°1 Recirculation tube N°1 50 L gravity tank + closure valve and extractible filter N°2 Manual airless spray-guns AT250 N°2 Super fast clean bases N°2 Super fast clean nozzles 13-40 N°2 Super fast clean nozzles 17-40...
  • Page 10: Gdescription Of The Equipment

    DRAGON LINER 4600 DESCRIPTION OF THE EQUIPMENT On demand On demand Fig. 1G Pos. Description Pos. Description Air filter Product supply tube Flashing light Recirculation tube Internal combustion engine Recirculation - safety valve Laser pointer (if any) Intake filter Manometer High pressure hose Dx spray-gun valve Refractive sphere distribution units (on demand)
  • Page 11 dragon liner 4600 On demand Fig. 2G Pos. Descrizione Pos. Descrizione Control Head Liner Super fast clean nozzle Refractive sphere tank (on demand) Electric motor for forward/reverse movement lt. 50 tank Product intake valve AT250 airless spray-gun Spray-guns electro-valves www.larius.com ED.03 - 07/2021 - Cod.
  • Page 12 DRAGON LINER 4600 Fig. 3G Pos. Description Pos. Description Electric alternator for battery recharging Frontal steering unit Surge compensator Undercarriage structure for egonomic handling Traction battery unit Product supply tube www.larius.com ED.03 - 07/2021 - Cod. 150198...
  • Page 14: Hdescription Of The Controls

    DRAGON LINER 4600 DESCRIPTION OF THE CONTROLS CONTROL PANEL FOR MANUAL GUNS VERSION Specific function in CHAPTER "I" Fig. 1H Pos. Description Pos. Description STARTING BUTTON PRESSURE REGULATION HANDLE If pressed, it allows the machine to start Allows the user to gradually regulate the pressure. TURN ON THE MACHINE PUMP PRESSURE...
  • Page 15 dragon liner 4600 ENGINE DESCRIPTION Fig. 2H Pos. Description ACCELERATOR It gradually sets the number of revolutions of the internal combustion engine. AIR COLD STARTING Allows the first cold engine start. FUEL VALVE Allows the opening or closing of the petrol flow for operation. ENGINE START KEY TURN If turned, allows the engine to be started.
  • Page 16 DRAGON LINER 4600 CONTROLS AND MANUAL LEVERS Pos. Description DIRECTION SELECTOR FORWARD STOP REVERSE Allows the user to select the machine’s advancement direction; Central position stops the machine’s movement. AVANTI INDIETRO ADVANCEMENT If pressed, it allows the forward / backward movement of the machine ELECTRIC BRAKE BLOCK/RELEASE BRAKE...
  • Page 17 dragon liner 4600 Pos. Description DIRECTIONAL LEVER UNLOCK LOCK Pull on the lever to release the linear drive lock and STRAIGHT RIGHT allow the machine to perform curved line tracts. UNLOCK UNLOCK LEFT LOCK SPEED REGULATION HANDLE Allows the user to gradually regulate the machine’s advancement speed.
  • Page 18: Idragon Liner 4600 Control Panel Use

    DRAGON LINER 4600 DRAGON LINER 4600 CONTROL PANEL USE Keep the pressure adjustment handle (I1) at mini- mum in order to access the various Menus. MENU key SELECT key • Activate by means of a special interrupter “0-1” on the right side of the control panel;...
  • Page 19 dragon liner 4600 MENU 3: SETTING MAINTENANCE HOURS When “MENU” is pressed from point 2, the display reads “3. MAINTENANCE HOURS”. This menu is used to set the n° of hours between successive maintenance tasks. To change the time: • Press the “SELECT”...
  • Page 20 DRAGON LINER 4600 MENU 7: LANGUAGE When “MENU” is pressed from point 6, the display reads “7. LANGUAGE”. This menu can be used to set the language. • Press the “SELECT” key to access the page, and the “MENU” key to switch from Italian to English, French, German; •...
  • Page 21: Jsetting-Up

    dragon liner 4600 SETTING-UP WASHING OF THE NEW EQUIPMENT • The equipment has already been adjusted at our factory with light mineral oil left inside the pumping group as protection. CONNECTION OF THE AUTOMATIC GUNS Therefore, wash with diluent before sucking the product. •...
  • Page 22 DRAGON LINER 4600 • Open the fuel tap (J5) and position it to "ON". Fig. 10J • Open the re-circulation valve (J10). Fig. 6J • Bring the accelerator lever (J6) to about 1/2 of its run. Fig. 7J • Turn the key (J7) to star the engine. Fig.
  • Page 23 dragon liner 4600 • As soon as the pump begins to run dry, turn the handle (J9) to minimum to stop the pump. Fig. 16J Absolutely avoid spraying solvents in closed environments. It is also recommended to keep the spray gun away from the pump in order to Fig.
  • Page 24: Kworking

    DRAGON LINER 4600 WORKING SETUP PROCEDURE Use the tooling after performing all the SETTING UP • operations above described. • Make sure that all the levers are in the “DISENGAGED” position. • Check that there is enough unleaded petrol. Turn fuel (K1) knob to “ON”. Fig.
  • Page 25: Lpainting Operations

    dragon liner 4600 PAINTING OPERATIONS SPEED MACHINE ADJUSTMENT To adjust the machine's forward speed during painting operations, • In order to use the spray-guns, open the valve (L1) and (L2) it is necessary to act on the adjustment potentiometer (L5). located at the intake filter’s outlet.
  • Page 26: Accessory

    DRAGON LINER 4600 APPENDIX “A”: UNIT WITH PEARLIZED REFLECTING PEARLS DISTRIBUTION ACCESSORY DESCRIPTION OF THE EQUIPMENT With the new distribution system of reflecting pearl, the “DRAGON LINER” unit can produce a system of more visible and therefore safer roadway indication, even in the worst weather. The pearlized distribution kit is composed of a drop tank with two openings, two rubber tubes that carry the paint to the sluice- gated distributors, which, by means of the gun control levers,...
  • Page 27: Regulations

    dragon liner 4600 REGULATIONS ADJUSTING THE GUNS The guns (N1) are mounted on suitable sliding arms (N2), (N3), (N4), (N5), (N6), (N7). This allows the correct positioning of the guns according to working requirements. The allowed movements are indicated by the arrows (a), (b), (c), (d), (e), (f). In order to allow the shifting of the guns on the relevant arms, it is necessary to release the handles (N8), (N9), (N10), (N11) and the knobs (N12), (N13), (N14), (N15), (N16).
  • Page 28 DRAGON LINER 4600 • Open the re-circulate safety valve (O3) to release the pressure • Turn the pressure adjustment (O1) handle to minimum (pump in the circuit. stopped). • Insert wash fluid into the tank. • Clean the walls of the tank with a brush. •...
  • Page 29: Pgeneral Mainteaince

    dragon liner 4600 • Remove all clearing liquid from the tank and turn the machine DAILY off. • Clean the filters; Turn the pressure adjustment (O1) handle to minimum (pump • • Clean the nozzles; stopped). • Clean all the varnish circuit with a specific product; •...
  • Page 30 DRAGON LINER 4600 • The ring nut (Q2) must be tightened all the way. Every 100 working hours, with the pressure at 0 bar, check that it is tightened all the way. The pin (Q3) supplied (Ref. 20144) is used to tighten and open •...
  • Page 31: Rcorrect Procedure Of Decompression

    dragon liner 4600 CORRECT PROCEDURE OF • Point the gun (R4) at the receptacle (R5) used to collect the product and press the trigger to release the pressure. When DECOMPRESSION completed, activate the safety catch again. Press the switch (R1) to the OFF (0) position to stop elec- •...
  • Page 32: Sreplacement Of The Pumping Group Gasket

    DRAGON LINER 4600 REPLACEMENT OF THE • Pull the ignition belt (S5) lightly until the piston rod has been brought to the lowest point of its stroke. PUMPING GROUP GASKETS Each time you use the machine, check for material leaking from the top of the ring nut.
  • Page 33 dragon liner 4600 Lower seal • Unscrew the pump unit (S8) from the frontal flange (S9). • Remove the piston stem (S10) and remove the pump unit sleeve (S11); Countersunk side Fig. 6S PIT STOP MAINTENANCE Replacement of upper and lower gaskets 20 minutes. •...
  • Page 34 DRAGON LINER 4600 • Use a size 24 spanner to unscrew the lower stem (S13); • Unscrew the stem valve (S12) altogether, check the surface of the ball seating (S15) that comes into contact with the ball (S16. If worn, replace them; Fig.
  • Page 35 dragon liner 4600 • Screw the valve stem (S12) (Ref. 20139) on again and tighten fully, gripping the valve in a vice. To tighten, use a 22 mm spanner; The use of a thread paste is recommended; Fig. 20S • Using a screwdriver, remove the second band (S21) located below the seal (S20) and insert a new band in the same position;...
  • Page 36 DRAGON LINER 4600 • Remove the OR (S22-S23-S27-S28) from the body of the • Screw the locking ring nut (S18) back onto the body of the foot valve (S29) and from the ball seat holder (S26) and, if pump unit until it makes contact, then loosen it by one turn; necessary, replace them.
  • Page 37 dragon liner 4600 • Check the wear status of the surfaces inside the jacket. Replace it if necessary; • Grease the sleeve (S31) using a paintbrush; Countersink on the jacket LUBRICATE Fig. 27S Fig. 29S • Insert the sleeve (S31) into the lower pump unit (S32); •...
  • Page 38 DRAGON LINER 4600 • When refitting the pump unit on the machine, the stem must • Lubricate the upper crown (S37) using oil (S38) (Ref. 16340); be at its highest point possible. • Insert the stem into the connecting rod and insert the fixing Oil ring pin (S7).
  • Page 39: Problems And Solutions

    dragon liner 4600 PROBLEMS AND SOLUTIONS Problem Cause Solution Engine won't start The petrol manifold is closed; Open the petrol manifold; Engine is out of gas; Refill gas tank; Cold engine; Use choke; Spark plug cable is disconnected or damaged; Connect spark plug cable or replace spark plug;...
  • Page 41 dragon liner 4600 SPARE PARTS DRAGON LINER Self-propelled line striper - Code:4600 www.larius.com ED.03 - 07/2021 - Cod. 150198...
  • Page 42: Ucomplete Short Pumping Element

    DRAGON LINER 4600 COMPLETE SHORT PUMPING ELEMENT WARNING: Always indicate code and quantity for each part required. CORRECT FITTING Ref.30150 SHORT PUMPING ELEMENT Coupled to suction+ circulation hose kit Ref.30175 Tightening pin Ref.20144 CORRECT FITTING www.larius.com ED.03 - 07/2021 - Cod. 150198...
  • Page 43: Vliner Type Machines

    dragon liner 4600 Pos. Codice Descrizione Q. tà Pos. Codice Descrizione Q. tà 30158 Stem valve assembly 30150 Complete short pumping element 30132 30113 Stuffing nut 30144 30114 Tightening ring nut 30273 Ball guide 30138 Upper guide band 30122 Ring 20148 Closing ball 95023/1 Ball seat holder...
  • Page 44 DRAGON LINER 4600 WARNING: Always indicate code and quantity for each part required. www.larius.com ED.03 - 07/2021 - Cod. 150198...
  • Page 45 dragon liner 4600 Pos. Codice Descrizione Q. tà Pos. Codice Descrizione Q. tà 18469 Guard 18186 Motor 95096 Washer 18187 Motor 96080 Self-tightening nut 18473 Motor pulley-joint 4752 Alternator belt 81038 Flexible coupling 18474 Clutch-joint 4409 Screw 4777/1 Alternator pulley 34008 Screw 18192...
  • Page 46: Wpetrol-Powered Dragont

    DRAGON LINER 4600 PETROL-POWERED DRAGON www.larius.com ED.03 - 07/2021 - Cod. 150198...
  • Page 47 dragon liner 4600 Pos. Codice Descrizione Q. tà Pos. Codice Descrizione Q. tà 18192 Screw 18186 Motor 20508 Tie-rods 3637 Self-tightening nut 95114 Washer 34009 Washer 81010 54004 Screw 32005 Washer 20509 Guard 34008 Screw 18491 Complete clutch Ancho 18189 Motor tongue 69016 Screw...
  • Page 48: Xbasic Hydraulic Block Ref. 30400

    DRAGON LINER 4600 BASIC HYDRAULIC BLOCK REF. 30400 WARNING: Always indicate code and quantity for each part required. www.larius.com ED.03 - 07/2021 - Cod. 150198...
  • Page 49 dragon liner 4600 Pos. Codice Descrizione Q. tà Pos. Codice Descrizione Q. tà 37444 Positioning peg 30401 Block base 37449 Bush 30402 Support bracket 37281 Spring 20457 Digital pressure switch 37446 Sieve spring 20402 Protection 20450 Cable fastener 37284 Ring 301013 34009 Washer...
  • Page 50: Z 50L Tank

    DRAGON LINER 4600 50L TANK Pos. Codice Descrizione Q. tà Pos. Codice Descrizione Q. tà 30532 18249/1 Cover 85014 Stainless stell fine drum filter 8375 Union 20833 Elbow connector 18231 Union 18249 Tank 50L 18223/1 Suction tube 18238 Bracket 18246 Support 96099 Seal...
  • Page 51: Ce Declaration Of Conformity

    dragon liner 4600 CE DECLARAtION Of CONfORmItY Company LARIuS srl Via Antonio Stoppani 21 - 23801 Calolziocorte (LC) ITALY tel: +39 0341 621152 fax: +39 0341 621243 E-mail: larius@larius.com Declares under his owns resonsibility that the product: Dragon liner 4600 Self-propelled line striper complies with the directives: - EC Directive 2006/42 machinery Directive...
  • Page 52 LARIuS srl Via Antonio Stoppani 21 - 23801 Calolziocorte (LC) ITALY TEL. +39 0341 621152 - Fax +39 0341 621243 - larius@larius.com www.larius.com...

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