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Opening the charging station and any changes to the configuration must be done by a qualified electrician and must comply with local regulations
and laws for safety in the use of electricity. Failure to comply with the regulations in this manual will result in the end the warranty period.
NON-CONTRACTUAL PICTURES | DOC. VERSION 20022021
NON-CONTRACTUAL PICTURES | DOC. VERSION 05052021
TECHNICAL
DOCUMENTATION
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Related Manuals for Green motion RANGEXT 160
Summary of Contents for Green motion RANGEXT 160
- Page 1 NON-CONTRACTUAL PICTURES | DOC. VERSION 20022021 NON-CONTRACTUAL PICTURES | DOC. VERSION 05052021 TECHNICAL DOCUMENTATION Opening the charging station and any changes to the configuration must be done by a qualified electrician and must comply with local regulations and laws for safety in the use of electricity. Failure to comply with the regulations in this manual will result in the end the warranty period.
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Page 2: Table Of Contents
RANGE XT80/160 – TECHNICAL DOCUMENTATION Page 2 CONTENT INTRODUCTION Technical Specifications Dimensions and weights INSTALLATION Mounting Site design Wiring COMMISSIONING Opening the RANGE XT80/160 housing Electrical connection Charging station configuration Emobility Cockpit connection USAGE OF THE STATION Description of the station Sockets and Cables Charging states MAINTAINACE... -
Page 3: Introduction
RANGE XT80/160 – TECHNICAL DOCUMENTATION Page 3 1 INTRODUCTION Technical Specifications POWER INPUT DC RANGE XT EV CHARGER Input voltage 3 x 400 V 50 Hz Input current 3 x 120 Arms (80kW) 3 x185 Arms (120kW) 3 x 242 Arms (160kW) 3 x 155 Arms (100kW) 3 x 212 Arms (140kW) Power factor... -
Page 4: Installation
RANGE XT80/160 – TECHNICAL DOCUMENTATION Page 4 2 INSTALLATION Mounting 2.1.1 Front view: 2.1.2 Top view:... - Page 5 RANGE XT80/160 – TECHNICAL DOCUMENTATION Page 5 2.1.3 Lifting Anchor As the RANGE XT weight ~1000kg, it could be lift by a crane with 4 removable anchors on the roof top of the charging station...
- Page 6 RANGE XT80/160 – TECHNICAL DOCUMENTATION Page 6 2.1.4 Air flow / Space definition The RANGE XT has an air inlet on the left & right side and outlet on the rear side. Keep left, right and rear sides with at least 300mm to guarantee an unimpeded airflow. If necessary, take precautions to have a free air flow and to prevent snow or objects from blocking the inlet and outlet.
- Page 7 RANGE XT80/160 – TECHNICAL DOCUMENTATION Page 7 2.1.5 Concrete base definition The design must be adapted as regards of the civil engineering construction rules, in particular the SIA rules for Switzerland, eventual communal and regional eventual legislation. Each RANGE XT80/160 implantation project need a study to evaluate the ground specification. It will adapt the concrete base dimension as return.
- Page 8 6 cm away from the edges. 2.1.7 Exclusion of liability clause Green Motion SA delivered indicative information to the good execution of the concrete base. It won’t be responsible, in any case, of the dimensioning, geometry and implantations of the base, this point of the unique skills and responsibility of the civil engineering office mandated by the client to study carefully each implantation project.
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Page 9: Site Design
RANGE XT80/160 – TECHNICAL DOCUMENTATION Page 9 Site design A site for Electric Vehicles (EV) equipped with RANGE XT80/160 charging stations has to be designed as following with respect to parking spaces. Optimal placement As show in the figure here below we recommend installing the RANGE XT80/160 front and between two parking space and each charging station should serve two parking space. -
Page 10: Wiring
RANGE XT80/160 – TECHNICAL DOCUMENTATION Page 10 Wiring Connect the station to the electrical panel with the following protections: Model 80 kW 100kW 120kW 140kW 160 kW Input voltage 400 V 400 V 400 V 400 V 400 V Input current 120 A 155 A 185 A... - Page 11 RANGE XT80/160 – TECHNICAL DOCUMENTATION Page 11 2.3.1 Circuit diagram...
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Page 12: Commissioning
Electric shock hazard! Any operation requiring opening of the main converter box can lead to electric shock hazards. Please make sure to carefully read instructions. In case of a doubt, please immediately contact Green Motion support. Opening the RANGE XT80/160 housing Use the dedicated key and square key to open the three doors of the RANGE XT80/160. -
Page 13: Electrical Connection
RANGE XT80/160 – TECHNICAL DOCUMENTATION Page 13 Electrical connection Electric shock hazard! Please make sure that the main power supply is turned off before trying to connect the power to the charging station. In any case, working under voltage shall be avoided. The electrical cable and the communication cable can be introduced into the RANGE XT80/160 from the concrete base definition. -
Page 14: Charging Station Configuration
The power input line shall be connected in this way. Please measure the rotating field and the line voltage Charging station configuration The charging station configuration is performed during the manufacturing process. No on-site configuration is required. In case of a doubt, please immediately contact Green Motion support. -
Page 15: Emobility Cockpit Connection
RANGE XT80/160 includes a 3G/4G/LAN router to enable the IoT connection The router is located on the door. Router Configuration The configuration is performed on the Green Motion Manufacturing Plan Teltonika RUTX09 modem router configuration Default settings: - IP: 192.168.1.1... - Page 16 Go to the Network> WAN menu • Activate and edit the MOB1S1A1 network • If necessary, enter the APN and the PIN code of the SIM card (APN: shared.m2m.ch) • Press Save & Apply (*) Please contact Green Motion SA support for the password.
- Page 17 Authorize the management of the router from the WAN (Only if in a private network) Go to System> Administration> Access control § • Check Enable Remote HTTP and Enable Remote HTTPS (*) Please contact Green Motion SA support for the password...
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Page 18: Usage Of The Station
RANGE XT80/160 – TECHNICAL DOCUMENTATION Page 18 4 USAGE Description of the station Ç Ç Ç Ç 1. Touch screen display 2. Led Display / Charging State 3. RFID reader 4. Emergency stop button, one for each charging side To start a charge, simply connect the car to the appropriate socket. To switch on the Model either via the button (offline charging station), via the RFID card (offline and online), via the mobile app (online stations only) or via a SMS (online stations only). -
Page 19: Sockets And Cables
RANGE XT80/160 – TECHNICAL DOCUMENTATION Page 19 Sockets and Cables The RANGE XT80/160 is available with the following configuration: LEFT RIGHT RANGE XT80/160 CCS (EU) CHAdeMO CHAdeMO When you have authenticated on the RANGE XT80/160, for the CHAdeMO plug, you must select the plug icon on the screen, it is mandatory. -
Page 20: Charging States
RANGE XT80/160 – TECHNICAL DOCUMENTATION Page 20 Charging states 4.3.1 Touch screen display As the touch screen display is the user interface and implements a lot of screen, please take time to read what is described and write on the screen before to operate. In this section you will find the information to start your experience. - Page 21 RANGE XT80/160 – TECHNICAL DOCUMENTATION Page 21 4.3.2 LED display On each side, left and right, led display indicates the EV charging state • Charging station ready for use, available charging cable or no authenticated user: • Charging station in use, waiting to establish a communication with the car: •...
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Page 22: Maintainace
Page 22 5 MAINTENANCE In order to prevent any technical failure, Green Motion is performing maintenance services. Please contact Green Motion Support for more information on maintenance contracts. Electric shock hazard! Please make sure that the main power supply is turned off before trying to open the charging station. -
Page 23: Cleaning Or Replacing The Filters
RANGE XT80/160 – TECHNICAL DOCUMENTATION Page 23 Cleaning or replacing the filters Moving part – Risk of Injury: Please make sure that the fans are turned off and that the station is not in use during the maintenance operation. Moving fans can be dangerous and cause finger injuries Filter Maintenance. -
Page 24: Cable System Tunning
RANGE XT80/160 – TECHNICAL DOCUMENTATION Page 24 Cable system tunning 1) Open the door #2 and #3 2) Instruction is described for the right side of the station; it is the same way for the left side a) Remove the 4 screws. - Page 25 RANGE XT80/160 – TECHNICAL DOCUMENTATION Page 25 b) Adjust the plug position on the holder: Bend with a plastic strip to fix the plug to their holder. c) Unscrew cable gland to avoid cable torsion issue. Let the cable find a good position and then band it once (screw the white part then fix the cable firmly) d) Check the correct behaviour of the cable attached following the below picture.
- Page 26 RANGE XT80/160 – TECHNICAL DOCUMENTATION Page 26 Attached the pulley as per below image, to block the system. g) Use a plastic flange to maintain the cable attach. This will ease the fine tuning h) Unscrew the 4 screws, but do not remove it. Move the cord in the manner that the two cord-holders are next to each other as per below image.
- Page 27 RANGE XT80/160 – TECHNICAL DOCUMENTATION Page 27 3) Adjust the position of the reel if really necessary a) Pass a clamp between the mobile pulley and the lower pulley to limit the tension of the reel and to keep the cables at the top. b) Loosen the screw on the reel support and move it to the required side.
- Page 28 RANGE XT80/160 – TECHNICAL DOCUMENTATION Page 28 4) Adjust the return power of the cables (1 person): a) To loosen the rope, it is possible to manually loosen the lateral adjustment screw by quarter turn, then test (tensioning the steel rope is more restrictive). b) To tension the steel rope, tighten the adjustment screw using a medium-sized adjustable wrench or water pump pliers.
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Page 29: Support
RANGE XT80/160 – TECHNICAL DOCUMENTATION Page 29 Support Green Motion telephone support is available Monday to Friday from 08:00 to 12:00 and from 13:00 to 17:00 (16:00 on Friday) CET Email: support@greenmotion.ch Tel: +41 21 544 04 46 Green Motion Ltd...
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